Conductix-Wampfler IPS 3.0 User manual

TNB_0083_IPS30
www.conductix.com
Technical Description
IPS 3.0
Inductive Power Supply
Item number WNR
3289518 CWA-60692001

TNB_0083, 2, en_GB
Translation of the original
© 2023 Conductix-Wampfler Automation GmbH
Conductix-Wampfler Automation GmbH
Handelshof 16 A
14478 Potsdam
Germany
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.conductix.com

Table of contents
1 Information on the description.................................................................. 7
1.1 Revision history............................................................................. 7
1.2 How to use and store the description............................................ 7
1.3 Applicable documents................................................................... 7
1.4 Copyright protection...................................................................... 8
1.5 Illustrations.................................................................................... 8
1.6 Brands........................................................................................... 8
2 Warranty and liability.................................................................................. 9
2.1 Warranty........................................................................................ 9
2.2 Limitation of liability....................................................................... 9
3 Safety instructions................................................................................... 10
3.1 Warning concept.......................................................................... 10
3.1.1 Arrangement of warnings............................................................ 10
3.1.2 Structure of warnings................................................................... 10
3.1.3 Signal words................................................................................ 11
3.1.4 Hazard symbols........................................................................... 11
3.1.5 Suggestions and recommendations............................................ 11
3.2 Intended use................................................................................ 12
3.3 Foreseeable incorrect use........................................................... 12
3.4 Modifications and alterations....................................................... 13
3.5 Responsibility of the operator...................................................... 14
3.6 Personnel and qualifications........................................................ 14
3.7 Special hazards........................................................................... 17
3.8 Safety devices............................................................................. 18
4 Wireless Charger WC 3.0 - system overview......................................... 19
4.1 Components................................................................................ 19
4.2 How it works................................................................................ 20
4.3 Control circuit............................................................................... 21
4.4 Controlling the charging process................................................. 21
4.4.1 Charging process - Continuous................................................... 23
4.4.2 Charging process - controlled by BMS controller........................ 24
4.4.3 Charging process - controlled by BMS and PLC......................... 25
4.4.4 Charging process - controlled by PLC......................................... 26
4.4.5 Charging process - controlled by AGV controller........................ 27
4.5 Enable commands for charging process..................................... 28
4.6 Inductive communication............................................................. 29
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5 Product description.................................................................................. 30
5.1 Structure...................................................................................... 30
5.2 Function....................................................................................... 30
5.3 Type label.................................................................................... 31
5.4 Scope of delivery......................................................................... 31
5.4.1 Device.......................................................................................... 31
5.4.2 Product sets................................................................................. 31
6 Transport and storage.............................................................................. 33
6.1 Transport..................................................................................... 33
6.2 Transport inspection.................................................................... 33
6.3 Storage........................................................................................ 34
7 Mechanical installation............................................................................ 35
7.1 Installation location and position.................................................. 37
7.2 Open spaces and cooling............................................................ 38
7.3 Installation................................................................................... 39
8 Electrical installation................................................................................ 40
8.1 Electrical connections.................................................................. 42
8.1.1 Connection overview................................................................... 42
8.1.2 Pin configuration.......................................................................... 42
8.1.2.1 X1 - Feed................................................................................ 43
8.1.2.2 X2 - CAN bus......................................................................... 43
8.1.2.3 X3 - Ethernet.......................................................................... 44
8.1.2.4 X4 - Enabling device.............................................................. 44
8.1.2.5 X5 - Inputs/Outputs................................................................ 44
8.1.2.6 X6 - ISP-Signal....................................................................... 45
8.1.2.7 X7 - ISP-Power....................................................................... 45
9 Commissioning......................................................................................... 46
10 Operation................................................................................................... 47
10.1 Switching the device on and off................................................... 49
10.1.1 Switching on the device............................................................... 49
10.1.2 Switching off the device............................................................... 49
10.2 Displays....................................................................................... 50
10.2.1 Status LEDs................................................................................. 50
10.2.2 Backlight...................................................................................... 51
10.2.3 Display......................................................................................... 52
10.2.3.1 Display mode - Standby......................................................... 53
10.2.3.2 Display mode - Charging........................................................ 53
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10.2.3.3 Display mode - Warning......................................................... 54
10.2.3.4 Display mode - Fault.............................................................. 54
10.2.3.5 Display mode - Service.......................................................... 55
10.3 Operating modes......................................................................... 56
10.4 Charging process........................................................................ 57
10.4.1 Starting the charging process...................................................... 57
10.4.2 External enable device................................................................ 57
10.4.3 Automatic adjustment of the primary current............................... 58
10.4.4 Temperature generation during the charging process................. 58
10.4.5 Power reduction with temperature increase................................ 60
10.4.6 Power reduction in case of pad displacement............................. 60
11 Faults......................................................................................................... 61
11.1 Warning indicators....................................................................... 63
11.2 Fault indicators............................................................................ 65
12 Maintenance and cleaning....................................................................... 73
12.1 Maintenance................................................................................ 73
12.2 Cleaning...................................................................................... 74
13 Information on disposal and environmental regulations...................... 75
14 Technical Data........................................................................................... 76
14.1 Dimensions.................................................................................. 76
14.2 Weight......................................................................................... 76
14.3 Material........................................................................................ 76
14.4 Cooling........................................................................................ 76
14.5 Environmental conditions............................................................ 77
14.6 Input data..................................................................................... 78
14.7 Output data.................................................................................. 78
14.8 Cable lengths and specifications................................................. 79
14.9 Approvals and standards............................................................. 81
15 Customer service and addresses........................................................... 83
16 Index.......................................................................................................... 85
Appendix................................................................................................... 87
Table of contents
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Table of contents
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1 Information on the description
1.1 Revision history
We reserve the right to make changes to the information present in this
document, which result from our constant effort to improve our products.
Version Date Comment/reason for change
1 11.2022 Corrections to content (based on TNB_0072)
2 01.2023 First released version
1.2 How to use and store the description
To work safely with the product, it is necessary to observe the safety notes
and action instructions. All persons working with the product must have
understood the user information in this description and apply it conscien-
tiously. The operator must fulfil his duty of care and ensure that all persons
working with the product have read and understood the user information
and are implementing it.
This description forms part of the product and must be accessible to all per-
sons working with the product at all times.
1.3 Applicable documents
The documents contained in the project documentation also apply if the
device / system is part of a project-specific system plan.
Their own documentation applies to connected devices and components.
Hardware Related description
IPS 3.0
Inductive Power Supply TNB_0083_IPS30
ISP 3.0
Inductive Stationary Pad
TNB_0073_ISP30_IMP30
IMP 3.0
Inductive Mobile Pad
MPU 3.0
Mobile Power Unit TNB_0085_MPU30
Software Related description
Wireless Charger 3.0
Web Interface SWB_0021_Wireless-Charger-Web-Interface_User_Admin
Subject to
changes
Technical doc-
umentations
Information on the description
Applicable documents
1
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The documents are included in the scope of delivery of the respective
device or can be downloaded from our website www.conductix.com.
1.4 Copyright protection
The contents, texts, drawings, pictures and other illustrations of this
description are protected by copyright and subject to intellectual property
rights. Any misuse is punishable by law.
Reproduction in whole or in part of this description is only permitted within
the limits of the legal provisions of the copyright law. Any modification or
shortening of the text is prohibited without the explicit written consent of
Conductix-Wampfler Automation GmbH.
1.5 Illustrations
The illustrations that accompany this description have been purposely
selected. They are provided for basic understanding and may differ from
the actual design. No claims shall be accepted for possible discrepancies.
1.6 Brands
The popular names, trade names, production descriptions, etc. used in this
description may constitute trademarks even without special designations
and as such may be subject to legal requirements.
Information on the description
Brands
1
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2 Warranty and liability
2.1 Warranty
The warranty only covers production defects and faulty components.
The manufacturer assumes no responsibility for damages caused during
transport or unpacking. In no case and under no circumstances will the
manufacturer be liable for defects or damages caused by misuse, incorrect
installation or inadequate environmental conditions or from dust or corro-
sive substances.
Consequential damages are excluded from the warranty.
Should you have further questions regarding the warranty, please contact
the supplier.
2.2 Limitation of liability
All information and notes in this description have been compiled taking into
account the applicable standards and regulations, the state of the art and
our many years of knowledge and experience.
Conductix-Wampfler Automation GmbH assumes no liability for damage
and malfunctions during operation due to:
nFailure to comply with the description
nNon-intended use
nUse by untrained personnel
nUnauthorised alteration or modification
nUse of the product, despite negative transport inspection
Furthermore, Conductix-Wampfler Automation GmbH's warranty obligation
will cease to exist in case of a failure to comply with the description.
Warranty and liability
Limitation of liability
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3 Safety instructions
This section contains information on all safety aspects for optimum protec-
tion of personnel and for safe operation without malfunctions.
To prevent dangers, these notes must be read and followed by personnel.
Only then can safe operation be guaranteed.
Of course, all legally applicable general safety and accident prevention reg-
ulations must be complied with.
Conductix-Wampfler Automation GmbH assumes no liability for damage or
accidents that were caused by non-observance of these safety notes.
3.1 Warning concept
This description contains notes that must be observed for your own per-
sonal safety and to avoid property damage. Notes regarding your personal
safety are highlighted by a warning triangle; notes regarding property
damage do not have a warning triangle.
When several hazard levels occur, the warning always refers to the highest
level. If a warning of injury to persons is indicated with a warning triangle,
the same warning might include an additional warning of property damage.
3.1.1 Arrangement of warnings
If warnings refer to an entire section, they are placed at the beginning of the
section (e.g. chapter start).
If warnings refer to a specific action instruction, they are placed in front of
the respective action instruction.
3.1.2 Structure of warnings
nSIGNAL WORD
n↳ Type of danger and its source
n↳ Possible consequences, if not observed
n↳ Danger avoidance measures
n↳ Preventive measures
Safety instructions
Warning concept > Structure of warnings
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TNB_0083, 2, en_GB