Connect Tech CCG012 User manual

1
COM Express Type 6
Rugged Ultra-Lite Carrier
CCG011 / CCG012
Users Guide
Connect Tech Inc.
42 Arrow Road
Guelph, Ontario
N1K 1S6
Tel: [phone]
Toll: 800-426-8979 (North America only)
Fax: [phone]
Email: [email protected]
[email protected]
Web: www.connecttech.com
CTIM-00121 Revision:0.11, 06/07/2016

Connect Tech - COM Express Type-6 Rugged Ultra-Lite Carrier Board - User Manual
CTIM-00121 Revision: 0.11, 06/07/2016
Table of Contents
Customer Support Overview.......................................................................................................................... 4
Contact Information........................................................................................................................................ 4
Limited Product Warranty.............................................................................................................................. 5
Copyright Notice............................................................................................................................................ 5
Trademark Acknowledgment......................................................................................................................... 5
Revision History............................................................................................................................................. 6
Introduction.................................................................................................................................................... 6
ESD Warning............................................................................................................................................................ 6
Product Features and Specifications............................................................................................................... 7
Part Numbers / Ordering Information............................................................................................................. 7
Block Diagram ............................................................................................................................................... 8
Connector Locations....................................................................................................................................... 9
CCG011 - Top View......................................................................................................................................... 9
CCG012 - Top View......................................................................................................................................... 9
Bottom View....................................................................................................................................................10
Jumper and Connector Summary ................................................................................................................. 10
Detailed Feature Pinouts and Descriptions................................................................................................... 11
COM Express Module Connector [P1] ................................................................................................................... 11
DisplayPort ++ Video [P2A,P2B]........................................................................................................................... 12
HDMI / DVI / VGA from DisplayPort++........................................................................................................12
CCG011 - USB 2.0 Ports [P3A,P3B]..................................................................................................................... 13
CCG012 - USB 3.0 Ports [P3A,P3B]..................................................................................................................... 14
MicroSD Card [P4]................................................................................................................................................. 15
Input Power [P5]..................................................................................................................................................... 16
Asynchronous Serial Ports [P8, P10]..................................................................................................................... 17
Software Support for the Exar 17V358............................................................................................................17
Serial Connector RS-232 ..............................................................................................................................17
Serial Connector RS-422/485 .......................................................................................................................18
RS485 Control Jumpers................................................................................................................................18
GPIO and Console Serial Port [P9]......................................................................................................................... 19
VGA Video [P11]................................................................................................................................................... 20
miniPCIe & mSATA Slots [P12A, P12B] .............................................................................................................. 21
Dual Function miniPCIe mSATA Slots...........................................................................................................21
Half and Full Length mini PCIe / mSATA module Installation.......................................................................21
LVDS Video [P13] ................................................................................................................................................. 23
External SATA Ports [P17A,P17B]....................................................................................................................... 24
CPU Fan [P18]........................................................................................................................................................ 25
Miscellaneous Control [P19]................................................................................................................................... 25
SIM Socket [P20].................................................................................................................................................... 26
Audio Interface [P21].............................................................................................................................................. 27
Software Support for the CS4207 ....................................................................................................................27
USB 2.0 Ports [P22]................................................................................................................................................ 28

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10/100/1000 Ethernet (GBE) [P24A, P24B]........................................................................................................... 29
Software Support for the Intel 82574...............................................................................................................29
Multifunction Jumper Block................................................................................................................................... 30
Typical Hardware Installation for +12V power input .................................................................................. 31
Current Consumption Details....................................................................................................................... 32
PCI Express Allocation Details.................................................................................................................... 33
USB Allocation Details................................................................................................................................ 33
Mechanical Details....................................................................................................................................... 34
2D Mechanical Top Down Dimensioned Drawing................................................................................................. 34
2D Plan View Drawing........................................................................................................................................... 35
Cables and Cable Kit Information................................................................................................................ 36
CBG104 –Dual USB 2.0 (8-pin version) ........................................................................................................37
CBG116 –System Misc , Un-terminated.........................................................................................................38
CBG117 –RJ45 Ethernet.................................................................................................................................39
CBG118 –Audio .............................................................................................................................................40
CBG120 - VGA ...............................................................................................................................................41
CBG121 –Dual DB-9 Serial............................................................................................................................42
CBG113 –Display Port ...................................................................................................................................43
CBG130 –Dual USB 2.0 (20-pin version) ......................................................................................................44
CBG131 –Internal USB.30 19-Pin Cable........................................................................................................45
CBG125 –LVDS Unterminated Cable............................................................................................................46
CBG90 –SATA + JST Power Cable ...............................................................................................................47
Appendix A –COM Express Signal/Pinout Connection Details.................................................................. 48

Connect Tech - COM Express Type-6 Rugged Ultra-Lite Carrier Board - User Manual
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Customer Support Overview
If you experience difficulties after reading the manual and/or using the product, contact the
Connect Tech reseller from which you purchased the product. In most cases the reseller can help
you with product installation and difficulties.
In the event that the reseller is unable to resolve your problem, our highly qualified support staff
can assist you. Our support section is available 24 hours a day, 7 days a week on our website at:
www.connecttech.com/sub/support/support.asp. See the contact information section below for
more information on how to contact us directly. Our technical support is always free.
Contact Information
Mail/Courier
Connect Tech Inc.
Technical Support
42 Arrow Road
Guelph, Ontario
Canada N1K 1S6
Email/Internet
[email protected]
[e-mail]
www.connecttech.com
Note:
Please go to the Download Zone or the Knowledge Database in the Support Center on the Connect
Tech website for product manuals, installation guides, device driver software and technical tips.
Submit your technical support questions to our customer support engineers via the Support Center
on the Connect Tech website.
Telephone/Facsimile
Technical Support representatives are ready to answer your call Monday through Friday, from
8:30 a.m. to 5:00 p.m. Eastern Standard Time. Our numbers for calls are:
Toll Free: 800-426-8979 (North America only)
Telephone: [phone] (Live assistance available 8:30 a.m. to 5:00 p.m. EST,
Monday to Friday)
Facsimile: 519-836-4878 (on-line 24 hours)

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Limited Product Warranty
Connect Tech Inc. provides a two-year Warranty for the COM Express®Type 6 Rugged Ultra-Lite
Carrier Board. Should this product, in Connect Tech Inc.'s opinion, fail to be in good working
order during the warranty period, Connect Tech Inc. will, at its option, repair or replace this
product at no charge, provided that the product has not been subjected to abuse, misuse, accident,
disaster or non-Connect Tech Inc. authorized modification or repair.
You may obtain warranty service by delivering this product to an authorized Connect Tech Inc.
business partner or to Connect Tech Inc. along with proof of purchase. Product returned to
Connect Tech Inc. must be pre-authorized by Connect Tech Inc. with an RMA (Return Material
Authorization) number marked on the outside of the package and sent prepaid, insured and
packaged for safe shipment. Connect Tech Inc. will return this product by prepaid ground
shipment service.
The Connect Tech Inc. Limited Warranty is only valid over the serviceable life of the product.
This is defined as the period during which all components are available. Should the product prove
to be irreparable, Connect Tech Inc. reserves the right to substitute an equivalent product if
available or to retract the Warranty if no replacement is available.
The above warranty is the only warranty authorized by Connect Tech Inc. Under no
circumstances will Connect Tech Inc. be liable in any way for any damages, including any lost
profits, lost savings or other incidental or consequential damages arising out of the use of, or
inability to use, such product.
Copyright Notice
The information contained in this document is subject to change without notice. Connect Tech
Inc. shall not be liable for errors contained herein or for incidental consequential damages in
connection with the furnishing, performance, or use of this material. This document contains
proprietary information that is protected by copyright. All rights are reserved. No part of this
document may be photocopied, reproduced, or translated to another language without the prior
written consent of Connect Tech, Inc.
Copyright

2016 by Connect Tech, Inc.
Trademark Acknowledgment
Connect Tech, Inc. acknowledges all trademarks, registered trademarks and/or copyrights referred
to in this document as the property of their respective owners. Not listing all possible trademarks
or copyright acknowledgments does not constitute a lack of acknowledgment to the rightful
owners of the trademarks and copyrights mentioned in this document.

Connect Tech - COM Express Type-6 Rugged Ultra-Lite Carrier Board - User Manual
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Revision History
Revision
Date
Changes
0.00
09/11/2013
Preliminary Release
0.01
11/27/2013
Updated Cable Drawings and Listings
0.02
12/09/2013
Added CCG011 and CCG012 part info
0.03
12/20/2013
Further Cable Drawing Updates
0.04
02/03/2014
Added PCIe Allocations, Mech Drawings, and updated Cable PN
info
0.05
02/18/2014
Correct GBE Cable Drawing (CBG117)
0.06
06/19/2014
Added Appendix A –COM Express Signal/Pinout Connection
Details
0.07
08/11/2014
Updated GPIO Pinout Table on pg.41
0.08
09/03/2014
Correct Typos in DisplayPort and Power Input connector sections
Updated GBE connector section
0.09
03/23/2015
Added 2D Mechanical Plan View Drawing, Added MTBF data,
Updated CBG117 Drawing
0.10
08/19/2015
Correct DisplayPort++ Connector Pinout for AUX signals
0.11
06/07/2016
Revised Warranty Policy
Introduction
Connect Tech’s COM Express® Type 6 Rugged Ultra Lite Carrier Board is a compact carrier
board which matches the dimensions of a COM Express® Basic module and offers the ultimate
durability with locking, rugged pin headers.
COM Express® Type 6 Rugged Ultra Lite Carrier Board is ideal for space constrained
applications, harsh environments, demanding conditions and supports extended temperature
ranges of -40°C to +85°C.
ESD Warning
Electronic components and circuits are sensitive to
ElectroStatic Discharge (ESD). When handling any circuit
board assemblies including Connect Tech COM Express
carrier assemblies, it is recommended that ESD safety
precautions be observed. ESD safe best practices include,
but are not limited to:
Leaving circuit boards in their antistatic packaging
until they are ready to be installed.
Using a grounded wrist strap when handling circuit
boards, at a minimum you should touch a grounded
metal object to dissipate any static charge that may
be present on you.
Only handling circuit boards in ESD safe areas,
which may include ESD floor and table mats, wrist
strap stations and ESD safe lab coats.
Avoiding handling circuit boards in carpeted areas.
Try to handle the board by the edges, avoiding
contact with components.

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Product Features and Specifications
Specifications
Compatibility
COM Express Type 6 Modules
PICMG COM Express® COM.0 R2.0
Mini PCIe Expansion
2 x half or full length cards
Both sockets have PCIe, USB and SATA signaling for mSATA
operation
1 x SIM Card Expansion
Storage
4 x SATA ports:
2 x mSATA
2 x External Vertical Locking Connector
Network
2 x Gigabit Ethernet (10/10/1000) Ports
1 from COM Express
1 from on-board Intel 82574I PHY/Controller
GPIO
8-bit GPIO
USB
4 x USB 3.0 Ports (available only on the CCG012 model)
8 x USB 2.0 Ports (2 used for miniPCIe)
Display
2 x DisplayPort++ (DDI) interface
Which can be used for DisplayPort, HDMI, DVI or VGA
1 x VGA (Analog/CRT)
1 x LVDS interface (single ch 24-bit, dual ch 48-bit)
Audio
HD Audio (Cirrus Logic CS4207 codec)
1 x stereo input
1 x stereo output
Serial
1 x Console RS-232 port (TX/RX)
2 x RS-232 (w/ full modem signals)
2 x RS-422/485
Misc External Interfaces
SMBus
I2C
Battery Low Indication
PC speaker Interface
System Status (S3 and Reset Outputs)
Power
Input: Single +12V input +/- 5% (5mm pitch terminal connector)
On-board RTC Battery 3V 48mAh (with option to select from RTC
external battery)
I/O Connectors
All low-profile shrouded locking ruggedized 2mm pitch headers.
Can be mated to panel mountable cable set or MIL type
connectors.
Detailed Mechanical
Information
125mm x 95mm (x-y dims)
Tallest top side component: 12mm
Download 3D model here
Weight
96g
MTBF / FR
717128hrs / 1394 FITs
Operating Temperature
-40°C to +85°C
Warranty and Support
Limited two-year Warranty and Free Technical Support
Part Numbers / Ordering Information
Part Number
CCG011
USB 2.0 Only Model (Lower overall mated cable assembly heights)
CCG012
USB 3.0 Model

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Block Diagram
DisplayPort++
VGA
LVDS
10/100/1000
Ethernet Port-0
10/100/1000
Ethernet Port-1
USB 3.0/2.0 Port-0
+12V Input
Audio
Input / Output
mSATA/mini PCIe
Slot-0
2 x RS-232
2 x RS-422/485
GPIO / RS-232
Console Port
COMExpress
Type-6
USB 2.0 Port 0
USB 2.0 Port 1
GBE Controller
Intel 82574L
HD Audio Codec
Cirrus Logic CS4207
PCIe UART
Exar 17V354
PCIe x1
PCIe x1
HDA
PCIe x1
SATA2
USB
mSATA/mini PCIe
Slot-1
PCIe x1
SATA3
USB
SIM Card
Socket
SD Card
SDIO
GPIO
GPIO/SDIO
TX0/RX0
DDI-1
DDI-2 DisplayPort++
GBE
GBE
SATA0
SATA1
SATA0
SATA1
USB 3.0/2.0 Port-1
USB 3.0/2.0 Port-2
USB 3.0/2.0 Port-3

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Connector Locations
CCG011 - Top View
CCG012 - Top View

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Bottom View
Jumper and Connector Summary
Designator
Description
P1
COM Express Connector,
P2A
P2B
Display Port
P3A
P3B
USB 3.0 Ports 0,1
USB 3.0 Ports 2,3
P4
Micro SD card.
P5
+12VDC Power In
P6, P7
SATA Power
P8
RS232 Ports 1&2
P9
GPIO and COM Express Type 6 simple serial
P10
RS485 Ports 3&4
P11
VGA
P12A, P12B
Dual mode MiniPCIe / mSATA
P13
LVDS
P14
-
P15,P16
Mini PCIe Retention Latches
P17A, P17B
SATA Signal Ports 1&2
P18
CPU FAN Power
P19
Reset, #S3, I2C, Power Button Misc
P20
Mini SIM card connector
P21
Stereo Audio In and Out
P22
2 x USB2.0 Internal Connector
P23
Misc Controls

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Detailed Feature Pinouts and Descriptions
COM Express Module Connector [P1]
The processor and chipset are implemented on the COM Express Type 6 CPU module, which connects to
the COM Express carrier via a Tyco fine pitch stacking connector.
Function
COM Express interface
Location
P1
Type
Tyco fine pitch stacking connector, part
number: 3-5353652-6
8mm stack height.
Pinout
Refer to COM Express R2.0
specification, Type-6.
Note: 8mm standoffs are required to mount COM Express module.

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DisplayPort ++ Video [P2A,P2B]
The COM Express Type 6 Rugged Ultra-Lite Carrier features two DisplayPort++ connectors. This can be
configured to output DisplayPort, HDMI/DVI or even VGA through the use of a dongle.
The configuration of each interface is setup via the COM Express module’s BIOS settings. Refer to the
COM Express module’s documentation for more details.
Function
DisplayPort++ Video Output Connectors
Location
P2A, P2B
Type
FCI 98414-G06-20LF, 2x10 2mm
Cable
CBG113
Pinout
Pin
Description
Pin
Description
1
DP0+
2
DP3+
3
DP0-
4
DP3-
5
GND
6
GND
7
DP1+
8
DPAUX-
9
DP1-
10
DPAUX+
11
GND
12
GND
13
DP2+
14
DP Hot Plug Detect
15
DP2-
16
GND
17
GND
18
GND
19
DP Power
20
DP AUX SEL [1]
[1] –For DP_AUX_SEL –Cable assembly must tie high (+3.3V) for HDMI/DVI output and low (GND) for
DisplayPort output.
HDMI / DVI / VGA from DisplayPort++
The COM Express Type 10 Mini Carrier’s DisplayPort++ connector can be used for display outputs other
than DisplayPort. The use of HDMI, DVI or VGA can be done through a simple dongle or cable assembly
like the ones shown below. These can be purchased from any OEM vendor (such as www.startech.com ) or
directly through Connect Tech.

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CCG011 - USB 2.0 Ports [P3A,P3B]
The CCG011 board houses 4 x USB 2.0 ports on 20-pin headers and 2 x USB 2.0 ports on 8-pin headers.
Below is a description of the 20-pin USB 2.0 headers on the CCG011 carrier.
Function
Dual, USB 2.0
Locations
P3A, P3B
Type
FCI 98414-G06-20LF, 2x10 2mm
Cable
CBG130
Pinout
Pin
Description
Pin
Description
1
PORT A, VBUS
2
-
3
-
4
PORT B, VBUS
5
-
6
-
7
PORT A, GND
8
-
9
-
10
PORT B, GND
11
-
12
-
13
PORT A, GND
14
-
15
PORT A, D-
16
PORT B, GND
17
PORT A, D+
18
PORT B, D-
19
-
20
PORT B, D+

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CCG012 - USB 3.0 Ports [P3A,P3B]
The CCG012 carrier implements four USB 3.0 connections via two 19-pin Locking Intel Motherboard style
USB connectors. Over current protection, power supply filtering and ESD protection is provided.
Each USB 3.0 port is capable of bitrates of up to 5Gbps, as well as accepting USB2.0 and below
connections.
Function
Dual, USB 3.0
Locations
P3A, P3B
Type
Intel Locking Motherboard Style 19-pin USB3.0
connector
Cable
CBG131 (Or any Standard USB 3.0 “Internal” 19-
pin Motherboard Cable.)
http://www.intel.com/content/www/us/en/io/universal-serial-
bus/usb3-internal-connector-cable-specification.html
Pinout
Pin
Description
Pin
Description
-
-
1
P1-VBUS
19
P2-VBUS
2
P1-SSRX-
18
P2-SSRX-
3
P1-SSRX+
17
P2-SSRX+
4
GND
16
GND
5
P1-SSTX-
15
P2-SSTX-
6
P1-SSTX+
14
P2-SSTX+
7
GND
13
GND
8
P1-D-
12
P2-D-
9
P1-D+
11
P2-D+
10
-

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MicroSD Card [P4]
The COM Express Ultra-Lite carrier provides a Micro SD Card Slot at P4. This Micro SD Card slot
sources the SDIO interface from the COM Express modules GPIO pins.
** Note this SD card slot will ONLY operate if the COM Express module provides the SDIO interface over
the GPIO pins. See below for the SDIO / GPIO mapping **
Also ensure MULTI-JUMPER position “B” is installed to select the SDIO interface.
Function
Micro SD Card Slot
Locations
P4
Type
Micro SD Card Socket
Molex 502570-0893
Pinout
Pin
SDIO Signal
COM Express
GPIO Mapping
1
SD_D2
GPI2
2
SD_D3
GPI3
3
SD_CMD
GPO1
4
SD_VCC (+3.3V)
-
5
SD_CLK
GPO0
6
GND
-
7
SD_D0
GPI0
8
SD_D1
GPI1
9
GND
-
10
SD_CD#
GP03

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Input Power [P5]
The COM Express carrier is designed to be powered from a regulated single +12V power supply. The
carrier board features a 5mm screw terminal style connector. The COM Express carrier generates all of the
necessary voltages on board from this single input.
A Panasonic BR1225A/FA Lithium battery provides the VBAT for the RTC Clock of the COM Express
module.
Function
Main Input Power
Location
P5
Range
11.4 VDC to 12.6 VDC (+/-5%). Recommend no
less than 12VDC at terminal block input.
Type
2 Position 5mm pitch terminal connector
Mating Connector:
PN: 796634-2
MFG: TE Connectivity
Fuse
+12V is protected with a one-time 10A fuse, at F4.
Pinout
*DO NOT REVERSE POLARITY!
Pin
Signal
Description
1
+12V
Power In
2
GND
Power Return

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Asynchronous Serial Ports [P8, P10]
The COM Express Ultra-Lite carrier features four “external” serials ports. Port1 and Port2 are standard RS-
232 and Port3 and Port4 can be configured as RS-422/485. These serial ports are generated from on-board
PCIe 4-port UART the Exar 17V358 (Connect Tech’s BlueStorm/Express Circuitry).
Software Support for the Exar 17V358
Additional drivers will be needed to properly operate the 4 additional serial ports on the COM Express
carrier. Drivers for this functionality can be found on Connect Tech’s download zone here:
http://www.connecttech.com/asp/Support/DownloadZone_results.asp?Product=3&OperatingSystem=IS+N
OT+NULL&x=16&y=13
Serial Connector RS-232
Function
RS232 Serial
Location
P8
Type
FCI 98424-G52-20LF, 2x10 2mm
Cable
CBG121
Pinout
Pin
Description
Pin
Description
1
Port A, DCD
2
Port A, DSR
3
Port A, RXD
4
Port A, RTS
5
Port A, TXD
6
Port A, CTS
7
Port A, DTR
8
Port A, RI
9
GND
10
-
11
Port B, DCD
12
Port B,DSR
13
Port B,RXD
14
Port B,RTS
15
Port B,TXD
16
Port B,CTS
17
Port B,DTR
18
Port B,RI
19
GND
20
-

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Serial Connector RS-422/485
Function
RS485 Serial
Location
P10
Type
FCI 98424-G52-20LF, 2x10 2mm
Pinout
Pin
Description
1
Port A, RXD+
3
Port A, TXD+
5
Port A, TXD-
7
Port A, RXD-
9
GND
11
Port B,RXD+
13
Port B,TXD+
15
Port B,TXD-
17
Port B,RXD-
19
GND
RS485 Control Jumpers
The RS485 Control Jumpers are used for implementing the following RS485 modes of operations:
½ Duplex Multidrop
Full Duplex Multidrop
The UART RTS signals can used for TX/RX control and can be enable via the MULTI jumper block. See
below for the RS-422/485 circuit diagram.
sample circuit shown (not exact circuit that is on-board)

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GPIO and Console Serial Port [P9]
The COM Express Ultra-Lite carrier provides additional functionality of COM Express Type-6
specification.
Function
Console RS-232 / GPIO
Locations
P9
Type
FCI 98424-G52-20LF
Cable
CBG121
Pinout
Pin
Description
Pin
Description
1
GPIO Input 0
2
GPIO Output 3
3
GPIO Input 1
4
GPIO Output 2
5
GPIO Input 2
6
GPIO Output 1
7
GPIO Input 3
8
GPIO Output 0
9
GND
10
-
11
-
12
-
13
RS-232 RX
14
-
15
RS-232 TX
16
-
17
-
18
-
19
GND
20
-

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VGA Video [P11]
Function
Standard VGA
Location
P11
Type
FCI 98424-G52-10LF, 2x5 2mm header
Cable
CBG120
Pinout
Pin
Description
Pin
Description
1
Red
2
GND
3
Green
4
-
5
Blue
6
SC DDC
7
HSYNC
8
SD DDC
9
VSYNC
10
GND