Consilium Salwico CS3000 User manual

Fire Alarm System
Salwico CS3000
Installation manual
çConsilium

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Edition 6, 08 2 E, December 2008.
Document no. S-4-009.141/E
Part no: 070023
© 2004-2008, Consilium Fire & Gas AB
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: [phone], Fax: [phone]
E-mail: [email protected]
Internet: www.consilium.se

Installation Manual Contents i
Salwico CS3000
Contents About this manual......................................................................... ii
Chapter 1: Installation
Mechanical installation .............................................................. 1-1
Central unit .......................................................................................... 1-1
Section units........................................................................................ 1-1
Electrical installation................................................................... 1-2
Test the cable...................................................................................... 1-4
Set the address on the analogue detectors......................................... 1-6
Set the ID............................................................................................. 1-8
Set address interval on timer............................................................... 1-9
Cable requirements ............................................................................. 1-10
Connection to central unit........................................................ 1-12
Terminal layout.................................................................................... 1-12
Terminal description ........................................................................... 1-14
Connection to control unit....................................................... 1-22
Internal connection of control unit........................................................ 1-22
Terminal layout IKK-4.......................................................................... 1-23
Terminal description IKK-4 .................................................................. 1-24
Chapter 2: Verification
Loops.................................................................................................... 2-1
Polarity fault......................................................................................... 2-3
Wrong number of section units............................................................ 2-4
Information about analogue values ..................................................... 2-5
Control unit....................................................................................... 2-7
Cable break ......................................................................................... 2-7
Earth fault ............................................................................................ 2-7
Short circuit.......................................................................................... 2-7
Mute faults ........................................................................................... 2-8
Reset faults.......................................................................................... 2-8
Chapter 3: System description
Loop description............................................................................ 3-1
Functions ............................................................................................. 3-2
Section description...................................................................... 3-2
Chapter 4: Commissioning requirements
Loop requirements....................................................................... 4-1

Installation Manual Contents ii
Salwico CS3000
Part A: Loop configuration ........................................................................ 4-1
Part B: Loop status ................................................................................... 4-2
Part C: Central status ............................................................................... 4-3
Summary................................................................................................... 4-3
Appendix A: Address List/Test Report
for Consilium Marine CS3000 Fire Alarm Loop Units
Appendix B: Connections for Salwico Analogue Detectors
Appendix C: Fault codes
Appendix D: Installation and operation addendum USCG
Appendix E: Component list for USCG approved systems

Installation Manual About this manual ii
Salwico CS3000
About this manual
This manual is intended to be used mainly by personnel installing
CS3000 fire alarm system. The installation procedure is divided into
two parts, the physical installation of the system and the verification of
the functions of the system. The manual is divided into the following
chapters: Installation, Verification and System description.
We recommend the installation engineers with no previous knowledge
about the CS3000 fire alarm system to first read chapter three System
description. This chapter will give a brief description of the fire alarm
system.
The first chapter, Installation, describes the complete electrical
installation process of the loops excluding the connection to the central
unit. The test procedures for the cable are also included in this chapter.
The installation engineer does not need to have any previous knowledge
of the CS3000 fire system to be able to install the system.
After the installation is completed the system must be verified which
must be performed by a person with good knowledge of the various
functions in CS3000 fire alarm system. Chapter two includes both the
verification and the troubleshooting process.
In chapter three you will find a brief description of loops and sections.

Installation Manual Chapter 1: Mechanical installation 1 - 1
Salwico CS3000
Chapter 1: Installation
The different parts of the CS3000 fire alarm system, the central unit, the
control units, repeaters and the section units, should first be
mechanically installed. The different section units are thereafter
electrically installed and set up according to the definition of the loops.
The cable must be tested before the loops can be connected to the
central unit, to eliminate any problem with the cable and the electrical
installation of the section units. The installation is completed with the
electrical installation of the central unit and the control unit(s).
Mechanical installation
Install the central unit, the control units, repeaters and the section units
according to the drawings. The control unit can be delivered installed in
the central unit or as a separate. Separate drawings are delivered with
the system.
Central unit
The central unit can be delivered in one of three standard cabinets, 10,
14 or 20U. Separate drawings are delivered with the system.
The system may also be delivered in a non-standard cabinet, for the
mechanical installation please see separate drawings.
Section units
A section unit is a unit that can be connected to a loop, i.e. detector,
manual call point, address unit, timer, sprinkler, etc.
The mechanical installation of the different types of section units are
described on the rear side of the data sheets respectively.

Installation Manual Chapter 1: Mechanical installation 1 - 2
Salwico CS3000
Electrical installation
A loop may consist of different types and different numbers of section
units, the connection to the loop depends on the type of section unit and
the configuration of your system. Some of the section units are
connected directly to the loop and some via an address unit. The figure
on the next page is an example of a loop which only includes one
section unit of each type..
The information about the electrical installation of each type of section
unit is provided on the rear side of the data sheets respectively.
Important!
•Set the address switch on each section unit when connecting them
to the loop. If an address unit is used, set the ID switch, too. See
Setting the address of the section units and Setting the ID later in
this chapter.
•All short circuit isolators must be bypassed before the loop is
tested. We recommend, connect the cores for terminal 2 and 4 and
the cores for terminal 1 and 3 are joined with a connector block,
inside the short circuit isolators.

Installation Manual Chapter 1: Mechanical installation 1 - 3
Salwico CS3000
NID-38/IS
1-
2-
3+
4+
6-
4-
3+
2-
1+
ES-2K
5+
RDO-2
6-
5+
2-
3+
4-
AE-2K/I
1+
C
L
ZBK
2
1
b
a
4-
3+
2-
LK-2
(
K
)
1+
-
+
-
+4+
3+
2-
SWM-1KL
1-
5+
6-
TDT-2
(
K
)
C
L
RDJ-2
(
T
)
C
L
4-
3+
2-
1+
AE-2
(
K
)
SWM-1KL/ISBTA-LK/IS
2-
4+
3+
1-
VL-2
(
K
)
4-
3+
2-
1+
2-
4+
3+ 10k
1-
4-
3+
2-
1+
UR-2K
(
N
)
4+
UVFD-2
3+
2-
1-
6-
5+
3+
4-
1+
2-
KS-2
(
K
)
2+
SLZ-2
2+
1-
1-
SW-1EX
5+
6-
AE-2K/I
4-
3+
2-
1+
4-
3+
2-
1+
AE-2
(
K
)
IN FIRE CENTRAL
LOOP X
PRIMARY
SECONDARY SLZ-2
150°C
100°C
80°C
57°C
SEPARATE
24 VDC
Figure 1 - 1. One section unit of each type is connected to the loop in this example.

Installation Manual Chapter 1: Mechanical installation 1 - 4
Salwico CS3000
Test the cable
The cable should be tested for proper function after all the section units
are connected and before the cable is connected to the central unit. The
cable can only be tested if all short circuit isolators are bypassed.
Note! It is not allowed to use an insulation tester with a voltage
exceeding 30 V.
Test 1: Test for cable break
Measure the resistance between the + poles and - poles
respectively. Connect an ohm meter between the + poles.
Measure and repeat the procedure for the - poles.
The measured value should be less then 100 ohm for a cable
with a maximum length of 2 km.
Proceed as following when you want to locate a cable break.
Divide the cable in two halves, locate the cable break. Divide
this half in two halves and locate the cable break. Continue to
divide the cable into halves until you have found the exact
position of the cable fault.
Test 2: Test for short circuits.
Measure the resistance between the + pole and the - pole.
Connect an ohm meter between the two poles.
The measured value should be more then 1 kohm for a cable
with a maximum length of 2 km.

Installation Manual Chapter 1: Mechanical installation 1 - 5
Salwico CS3000
Test 3: Test for earth failure.
Measure between the + pole and the - pole respectively and
earth to detect an earth fault. Connect the ohm meter between
+ pole and earth. Measure and thereafter repeat the procedure
for - pole.
The measured value should be more then 50 kohm for a cable
with a maximum length of 2 km.
Unexplainable communication errors may occur if there are
several earth faults on the positive conductor.

Installation Manual Chapter 1: Mechanical installation 1 - 6
Salwico CS3000
Set the address on the analogue detectors
An address must be specified for each section unit to make it
operational. The address interval for each loop is 1-150. The address is
set either by a 8-pole DIP-switch on detectors with a physical DIP-
switch or with the Evolution Address Programmer (see separate data
sheet) on Evolution type detectors. The address is binary coded, the
least significant bit is indicated with "1" and the most significant bit is
indicated with "8". The settings of the switch for all possible addresses
are listed on the next page. The digits 1 - 8 are equal to the positions 1 -
8 on the DIP-switch. The digits in the table below indicates which pins
that should be set to the ON position.
RDJ-2, RDJ-2T, RDO-2
The address switch on an installed RDJ-2, RDJ-2T or RDO-2 must be
sealed with the label attached to the detector.
•Print the section number and the address on the label.
•Pull off the protective paper from the label and stick the label over
the address switch.
The base plate on the detector must also be marked with the section
number and the address.
•Print the section number at the correct address on the enclosed label
sheet.
•Stick the label to the outside of the base plate in full view.
Indication unit, VL-2 and VL-2K
The address of the indication unit, VL-2 or VL-2K, is set identical to
the address of the detector which it shall indicate.
Timer
An address interval must be set for each connected timer. The address
interval is set on two DIP-switches and the address interval indicates the
range of detectors to be disconnected. For more information, see Set
address interval on timer later on in this chapter.

Installation Manual Chapter 1: Mechanical installation 1 - 7
Salwico CS3000
1 1 2 2 3 1,2 4 3 5 1,3 6 2,3
7 1,2,3 8 4 9 1,4 10 2,4 11 1,2,4 12 3,4
13 1,3,4 14 2,3,4 15 1,2,3,4 16 5 17 1,5 18 2,5
19 1,2,5 20 3,5 21 1,3,5 22 2,3,5 23 1,2,3,5 24 4,5
25 1,4,5 26 2,4,5 27 1,2,4,5 28 3,4,5 29 1,3,4,5 30 2,3,4,5
31 1,2,3,4,5 32 6 33 1,6 34 2,6 35 1,2,6 36 3,6
37 1,3,6 38 2,3,6 39 1,2,3,6 40 4,6 41 1,4,6 42 2,4,6
43 1,2,4,6 44 3,4,6 45 1,3,4,6 46 2,3,4,6 47 1,2,3,4,6 48 5,6
49 1,5,6 50 2,5,6 51 1,2,5,6 52 3,5,6 53 1,3,5,6 54 2,3,5,6,
55 1,2,3,5,6, 56 4,5,6, 57 1,4,5,6 58 2,4,5,6 59 1,2,4,5,6 60 3,4,5,6
61 1,3,4,5,6 62 2,3,4,5,6 63 1,2,3,4,5,6 64 7 65 1,7 66 2,7
67 1,2,7 68 3,7 69 1,3,7 70 2,3,7 71 1,2,3,7 72 4,7
73 1,4,7 74 2,4,7 75 1,2,4,7 76 3,4,7 77 1,3,4,7 78 2,3,4,7
79 1,2,3,4,7 80 5,7 81 1,5,7 82 2,5,7 83 1,2,5,7 84 3,5,7
85 1,3,5,7 86 2,3,5,7 87 1,2,3,5,7 88 4,5,7 89 1,4,5,7 90 2,4,5,7
91 1,2,4,5,7 92 3,4,5,7 93 1,3,4,5,7 94 2,3,4,5,7 95 1,2,3,4,5,7 96 6,7
97 1,6,7 98 2,6,7 99 1,2,6,7 100 3,6,7 101 1,3,6,7 102 2,3,6,7
103 1,2,3,6,7 104 4,6,7 105 1,4,6,7 106 2,4,6,7 107 1,2,4,6,7 108 3,4,6,7
109 1,3,4,6,7 110 2,3,4,6,7 111 1,2,3,4,6,7 112 5,6,7 113 1,5,6,7 114 2,5,6,7
115 1,2,5,6,7 116 3,5,6,7 117 1,3,5,6,7 118 2,3,5,6,7 119 1,2,3,5,6,7 120 4,5,6,7
121 1,4,5,6,7 122 2,4,5,6,7 123 1,2,4,5,6,7 124 3,4,5,6,7 125 1,3,4,5,6,7 126 2,3,4,5,6,7
127 1,2,3,4,5,6,7 128 8 129 1,8 130 2,8 131 1,2,8 132 3,8
133 1,3,8 134 2,3,8 135 1,2,3,8 136 4,8 137 1,4,8 138 2,4,8
139 1,2,4,8 140 3,4,8 141 1,3,4,8 142 2,3,4,8 143 1,2,3,4,8 144 5,8
145 1,5,8 146 2,5,8 147 1,2,5,8 148 3,5,8 149 1,3,5,8 150 2,3,5,8
Table 2 -1. Address switch settings for address 1-150. The digits in the table below indicates
which pins that should be set to the ON position.

Installation manual Chapter 1: Setting the ID 1 - 8
CS3000
Set the ID
The ID must be set for the address units, AE-2, AE-2K and AE-2K/I,
since the function of the unit depends on this setting. Each device
connected to the system has an internal ID which is read and handle by
the control unit.
Address units
The ID is set with the 5-pole DIP-switch located on the same side as the
address DIP-switch. The ID is binary coded, the least significant bit is
indicated with "1" and the most significant bit is indicated with "5". The
settings of the DIP switch for the address units are listed below. The
digits in the table below indicates which pins that should be set to the
ON position.
The ID interval is 96 - 127. If all the five bits are set to ON the ID is
equal to 127-31= 96, and if all the five bits are set to OFF the ID is
equal to 127-0=127.
For example: Bits 3 and 5 are set to ON for the ID=107 ⇒
54321
Bit 5 = 16 and Bit 3 = 4; ⇒16 + 4 = 20; ⇒
The ID is equal to 127 - 20 = 107.
ON
OFF

Installation manual Chapter 1: Setting the ID 1 - 9
CS3000
ID switch settings for the address unit
See appendix B for an ID list.
Set address interval on timer
Three different addresses should be set on a timer. All addresses are set
on DIP-switches. The address of the timer itself is set on the single DIP-
switch and the address interval is set on the DIP-switches situated one
above the other. The DIP-switches are marked with a text DET.START
and DET.END respectively, on one of the short sides. Use the address
switch setting on the previous side for the correct setting of the
addresses.
•Set the start address on the DIP-switch marked DET. START.
•Set the end address on the DIP-switch marked DET. END.
Note. A connected timer does not affect the function of the manual call
points.

Installation manual Chapter 1: Cable requirements 1 - 10
Salwico CS3000
Cable requirements
The cable must fulfil the following requirements. We refer to current
regulation for the rest of the specification.
Loop: Min. 2 x 0.3 mm2*
Sub-loop: Min. 2 x 0.3 mm2 *
* The minimum area is only from a technical point of view.
Loop lengths
The length of a loop or a sub-loop depends on the following three
parameters, type of cable, shielded cable or unshielded cable. A cable is
considered to be shielded if the shielded part of the cable is more than
10% of the total length. Never exceed the recommended cable lengths.
The section units are divided into three types, depending on their
individual load on the loop.
Type 1: Max capacity
•EV-P, EV-PH, EV-DP, EV-DPH, EV-H 54 and EV-H 84
•IA100-IA140
•IA130 2T
•KS-2 and KS-2K
•LK-2 and LK-2K
•NS-AH/A1S, NS-AH/CS, NS-AIHS, NS-AIS, NS-AOHS and
NS-AOS
•OA100-OA140
•RDJ-2
•RDO-2
•SID-38
•UR-2K and UR-2K/N
•VE-2
•VL-2 andVL-2K
Type 2: Reduced capacity level 1
•SID-38T
•RDJ-2T
•TDT-2 and TDT-2K, rate-of-rise 57°C and rate-of-rise 86°C
•CSS3300 rectifier
•AE-2 and AE-2K, configured as a sprinkler (ID 107, 120, 121, 125
and 126), heat detector (127), door indication (117), manual call
point (116) and sub central (114)
•AE-2E with separate power supply
•NS-AUV, NS-AOS-IS, NS-AOHS-IS, NS-AOS-IS-NA and
NS-AIN1 ID2

Installation manual Chapter 1: Cable requirements 1 - 11
Salwico CS3000
Type 3: Reduced capacity level 2
•All address units with a constant voltage output on the sub-loop
(except AE-2E with separate power supply).
•AE-2 and AE-2K, configured as smoke detector (ID 111 and 124),
flame detector, IR, (ID 123) and heat detector with constant output
on the sub-loop (ID 118).
•AE-2K/I, configured as flame detector, UV, (ID 119) and ISIF (ID
99).
Load Unshielded cable Shielded cable
Only type 1 units on
the loop Maximum 150 units
Maximum 2000 m
Maximum 150 units
Maximum 1000 m
Only type 1 and type
2 units on the loop Maximum 100 units
Maximum 2000 m
Maximum 150 units
Maximum 1000 m
Type 1, 2 and 3
units on the loop Maximum 100 units
Maximum 1000 m
Maximum 50 units
Maximum 1000 m

Installation Manual Chapter 1: Connection to central unit 1 - 12
Salwico CS3000
Connection to central unit
Terminal layout
Since all systems are customer designed there exists no standard for
how the different boards are to be connected in the system. However in
the figure below you will find one board of each type that can be
connected to the CS3000 system. The layout of the terminal on the
boards are described in detail on the following pages.
Even though the boards included in your system may be connected to
another position then the one described here the layout of the terminal
on the board remains the same. Separate drawings are provided with the
system.
You do not need to keep track of primary and secondary side when
connecting section units to the loop, for instance start counting from the
primary side.

Installation Manual Chapter 1: Connection to central unit 1 - 13
Salwico CS3000
Figure 1-1. An example of a central unit terminal layout

Installation Manual Chapter 1: Connection to central unit 1 - 14
Salwico CS3000
Terminal description
The specification may be subject to changes without notice.
Terminal P1
ARK-2
Description Function Voltage Current Terminal
Fused supervised output for
power supply to external
devices
+ U: 24 VDC Imax: 2 A P1:1
- P1:2
Fused supervised output for
power supply to external
devices
+ U: 24 VDC Imax: 2 A P1:3
- P1:4
Outputs for bells + U: 24 VDC Imax: 2
A/group P1:5
- P1:6
Outputs for bells + U: 24 VDC Imax: 2
A/group P1:7
- P1:8
Outputs for bells + U: 24 VDC Imax: 2
A/group P1:9
- P1:10
Potential free change-over relay NC Umax : 50 VAC, 32 VDC Imax: 2 A P1:11
(Programmable) C P1:12
NO P1:13
Potential free change-over relay NC Umax : 50 VAC, 32 VDC Imax: 2 A P1:14
(Programmable) C P1:15
NO P1:16
Potential free change-over relay NC Umax : 50 VAC, 32 VDC Imax: 2 A P1:17
(Programmable) C P1:18
NO P1:19
GA input P1:20
P1:21

Installation Manual Chapter 1: Connection to central unit 1 - 15
Salwico CS3000
Description Function Voltage Current Terminal
GA relay NC Umax : 50 VAC, 32 VDC Imax : 2 A P1:22
C P1:23
NO P1:24