Consilium Salwico CS4000 User manual

Fire Alarm System
Salwico CS4000
Installation manual
çConsilium

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Edition 5, 12 1 E, January 2012.
Document no. S-4-010.966
Part no: 465004
© 2004-2009, Consilium Fire & Gas AB
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: [phone], Fax: [phone]
E-mail: [email protected]
Internet: www.consilium.se

Installation Manual About this manual
Salwico CS4000
1
Contents
ABOUT THIS MANUAL.............................................................................................................2
CHAPTER 1: GENERAL DESCRIPTION ...............................................................................3
CS4000 BLOCK DIAGRAM ............................................................................................................ 3
CHAPTER 2: INSTALLATION .................................................................................................4
MECHANICAL INSTALLATION ....................................................................................................... 4
Central units............................................................................................................................4
Loop units................................................................................................................................4
ELECTRICAL INSTALLATION ......................................................................................................... 5
Cable requirements.................................................................................................................5
Loop lengths............................................................................................................................5
Detector loops.........................................................................................................................7
EN54-2 requirements for detector loops.................................................................................8
Connection to LB3 loop board................................................................................................9
Connection to ZB, zone board...............................................................................................10
Test the cable.........................................................................................................................11
Setting alarm levels for conventional zones..........................................................................13
Setting the address on loop units...........................................................................................14
Electrical installation, Central equipment............................................................................16
CHAPTER 3: VERIFICATION................................................................................................17
LOOPS ........................................................................................................................................ 17
Testing...................................................................................................................................18
TROUBLE SHOOTING................................................................................................................... 20
The system will not power up................................................................................................20
Polarity fault .........................................................................................................................20
Wrong number of loop units (only for addressable loops on LB).........................................21
Cable break...........................................................................................................................22
Earth fault .............................................................................................................................23
Short circuit...........................................................................................................................23
Mute faults.............................................................................................................................23
Reset faults ............................................................................................................................23
CHAPTER 4: COMMISSIONING REQUIREMENTS .........................................................24
CHAPTER 5: GUIDELINES FOR FIRE ALARM INSTALLATIONS...............................27
APPENDIX A: ADDRESS LIST / TEST REPORT................................................................31
APPENDIX B: ID LIST..............................................................................................................34
APPENDIX C: FAULT CODES & FUSES..............................................................................36
APPENDIX D: CONNECTIONS FOR LOOP UNITS...........................................................40
APPENDIX E: CENTRAL UNIT TERMINAL & CABLING LAYOUT.............................43
APPENDIX F: USCG INSTALLATION AND OPERATION...............................................44

Installation Manual About this manual
Salwico CS4000
2
About this manual
This manual is intended to be used mainly by personnel installing
CS4000 fire alarm system.
Chapter 1: General description gives an overview of the CS4000
system.
Chapter 2: Installation describes the complete electrical installation
process of the loop units. The installation engineer does not need to
have any previous knowledge of the CS4000 fire system to be able to
install the system.
Chapter 3: Verification describes how to test the installed system. After
the installation is completed the system shall be verified which must be
performed by a person with good knowledge of the various functions in
CS4000 fire alarm system. Chapter 3 includes both the verification and
the troubleshooting process.
Chapter 4: Commissioning requirements describe which steps are to be
taken by the installation organisation before a commissioning engineer
can be sent from Consilium.
Chapter 5: Guidelines for fire alarm installations gives some general
recommendations to be considered when installing a fire alarm system.

Installation Manual Chapter 1: General description
Salwico CS4000
3
Chapter 1: General description
The CS4000 is a state of the art analogue addressable fire detection system
designed to meet all major marine and industrial requirements.
Special care has been taken to ergonomics, user friendliness with its
logical self-instructing operator panel guiding the user to the various
functions available.
The CS4000 can be delivered with either analogue addressable or
conventional detectors or a combination of both in the same system.
CS4000 Block diagram

Installation Manual Chapter 2: Installation
Salwico CS4000
4
Chapter 2: Installation
The different parts of the CS4000 fire alarm system, the central unit, the
control units, repeaters and the loop units, should first be mechanically
installed. The different loop units are thereafter electrically installed and
set up according to the definition of the loops. The cables must be tested
separately before the loops are connected to the central unit. This
eliminates any problem with the cable and the electrical installation of
the loop units. The installation is completed with the electrical
installation of the central unit and the control unit(s).
Mechanical installation
Install the central unit, the control units, repeaters and the loop units
according to the drawings. The control unit can be delivered installed in
the central unit or as a separate unit. Separate drawings are delivered
with the system.
Central units
The central and control unit, even the external control and repeater
units, are delivered in cabinets (IP22) for wall or console mounting.
Separate drawings are delivered with the system. The central units shall
be installed indoors in areas with 0- 80% RH non-condensing and
temperatures ranging from 0C to 50C.
Loop units
A loop unit is a unit that can be connected to a loop or a conventional
zone, i.e. detector, manual call point, address unit, timer etc.
The mechanical installation of the different types of loop and zone units
is described on the data sheets respectively.

Installation Manual Chapter 2: Installation
Salwico CS4000
5
Electrical installation
Cable requirements
External system channel
The cables for the external system channel to control panels and
repeater units must fulfil the following requirements:
2x2x0.5mm2twisted pairs
Max allowed cable length is 1200 meter.
If shielded cable is used, the shield shall be connected to ground only in
the fire alarm central, not at the external control/repeater panels.
Detector loops
The loop cable must fulfil the following requirements. We refer to
current regulations for the rest of the specification.
Loop: Min. 2 x 0.3 mm2
Sub-loop: Min. 2 x 0.3 mm2
However, Consilium recommends using standard unshielded cable
min 2 x 0.75 mm2.
Loop lengths
The length of a loop or a sub-loop depends on the following three
parameters, type of cable, shielded or unshielded cable and power
consumption. A cable is considered to be shielded if the shielded part of
the cable is more than 10% of the total length. Never exceed the
recommended cable lengths mentioned below.
The loop units are divided into three types, depending on their
individual load on the loop.
Type 1: Max capacity
ACPWP-Exn
AIN2
AOHS-Exn
EV-BI, EV-DP, EV-DPH, EV-H 54, EV-H 84, EV-P, EV-PH,
EV-PP and EV-PS
OA100-OA140
IA100-IA140
IA130 2T
KS-2 and KS-2K
LK-2 and LK-2K

Installation Manual Chapter 2: Installation
Salwico CS4000
6
MCP-PP
NS-ACP, NS-ACPWP, NS-AH/A1S, NS-AH/CS, NS-AIHS,
NS-AIS, NS-AOHS, NS-AOS and NS-TIMAC
RDJ-2
RDO-2
SID-38
SPB-BI
UR-2K and UR-2K/N
VE-2
VL-2 and VL-2K
Type 2: Reduced capacity level 1
AE-2 and AE-2K, configured as a sprinkler (ID 107, 120, 121, 125
and 126), heat detector (127), door indication (117), manual call
point (116) and sub central (114)
AE-2E with separate power supply
AIN1/100 and NS-AIN1 ID3
AIO21 and AIO21/DD
CM 20-44
CSS3300 rectifier
NS-AOHS-IS, NS-AOS-IS, NS-AOS-IS-NA and
NS-AUV
RDJ-2T
SID-38T
TDT-2 and TDT-2K, rate-of-rise 57C and rate-of-rise 86C
Type 3: Reduced capacity level 2
All address units with a constant voltage output on the sub-loop
(except AE-2E with separate power supply).
AE-2 and AE-2K, configured as smoke detector (ID 111 and 124),
flame detector, IR, (ID 123) and heat detector with constant output
on the sub-loop (ID 118).
AE-2K/I, configured as flame detector, UV, (ID 119) and ISIF (ID
99).
NS-AIN1 ID2
Load Unshielded cable Shielded cable
Only type 1 units on
the loop
Max 254 units
Max 2000 m
Max 254 units
Max 1000 m
Only type 1 and type
2 units on the loop
Max 100 units
Max 2000 m
Max 100 units
Max 1000 m

Installation Manual Chapter 2: Installation
Salwico CS4000
7
Type 3 units on the
loop
Max 10 units of
type 3.
Totally max 100
units.
Max 1000 m
Max 5 units of
type 3.
Totally max 100
units.
Max 1000 m
Note:
Leave at least 10% in spare addresses (evenly distributed among the
intervals between short circuit isolators) for future extensions with new
loop units when calculating the number of loop units.
Example (if only type 1 loop units are used):
254 addresses x 0.9= max 228 loop units/loop.
Detector loops
A loop may contain different types and different numbers of loop units.
The connection to the loop depends on the type of loop unit and the
configuration of your system. Some of the loop units are connected
directly to the loop and some via address units. The figures on the next
pages are examples of an addressable detector loop and a conventional
detector zone. For more details about connection, see appendix D or
the data sheet for the actual unit.
The information about the electrical installation of each type of loop
unit is provided on the data sheets respectively.

Installation Manual Chapter 2: Installation
Salwico CS4000
8
Important notice:
Set the address switch on each loop unit before connecting them to
the loop. If an address unit is used, set its ID switch too. See Setting
the address of the loop units later in this chapter and also
Appendix A and B.
It is recommended that all short circuit isolators are bypassed before
the loop is tested. Join the cores leading to terminals 2 and 4 and the
cores leading to terminals 1 and 3 by means of a temporary
connector block inside the short circuit isolators.
Do not remove the dust protection cover from the smoke detectors
until all polluting activities (such as construction work) are finished
and the area has been cleaned.
EN54-2 requirements for detector loops
To comply with EN-54-2 (industrial applications) it is not allowed to
have more than 32 detectors or manual call points between two short
circuit isolators on a detector loop. If a short circuit appears on the loop,
the surrounding short circuit isolators will isolate this part of the loop
enabling all other loop units to continue to operate. The LB3 loop board
is equipped with internal short circuit isolators on both the A and B-
sides of the loop.
For example: If you plan to have 200 detectors or manual call points on
a loop, you will need to divide the loop in to 7 zones with max 32
detectors or manual call point in each zone. This means that you need at
least 6 pcs of short circuit isolator evenly spread on the loop to get 7
zones.
Calculations: 200/32=6.25 →at least 7 zones with detectors or manual
call points.