Consilium Salwico CS4000 User manual

Fire Alarm System
Salwico CS4000
Installation manual
çConsilium

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Edition 5, 12 1 E, January 2012.
Document no. S-4-010.966
Part no: 465004
© 2004-2009, Consilium Fire & Gas AB
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: [phone], Fax: [phone]
E-mail: [email protected]
Internet: www.consilium.se

Installation Manual About this manual
Salwico CS4000
1
Contents
ABOUT THIS MANUAL.............................................................................................................2
CHAPTER 1: GENERAL DESCRIPTION ...............................................................................3
CS4000 BLOCK DIAGRAM ............................................................................................................ 3
CHAPTER 2: INSTALLATION .................................................................................................4
MECHANICAL INSTALLATION ....................................................................................................... 4
Central units............................................................................................................................4
Loop units................................................................................................................................4
ELECTRICAL INSTALLATION ......................................................................................................... 5
Cable requirements.................................................................................................................5
Loop lengths............................................................................................................................5
Detector loops.........................................................................................................................7
EN54-2 requirements for detector loops.................................................................................8
Connection to LB3 loop board................................................................................................9
Connection to ZB, zone board...............................................................................................10
Test the cable.........................................................................................................................11
Setting alarm levels for conventional zones..........................................................................13
Setting the address on loop units...........................................................................................14
Electrical installation, Central equipment............................................................................16
CHAPTER 3: VERIFICATION................................................................................................17
LOOPS ........................................................................................................................................ 17
Testing...................................................................................................................................18
TROUBLE SHOOTING................................................................................................................... 20
The system will not power up................................................................................................20
Polarity fault .........................................................................................................................20
Wrong number of loop units (only for addressable loops on LB).........................................21
Cable break...........................................................................................................................22
Earth fault .............................................................................................................................23
Short circuit...........................................................................................................................23
Mute faults.............................................................................................................................23
Reset faults ............................................................................................................................23
CHAPTER 4: COMMISSIONING REQUIREMENTS .........................................................24
CHAPTER 5: GUIDELINES FOR FIRE ALARM INSTALLATIONS...............................27
APPENDIX A: ADDRESS LIST / TEST REPORT................................................................31
APPENDIX B: ID LIST..............................................................................................................34
APPENDIX C: FAULT CODES & FUSES..............................................................................36
APPENDIX D: CONNECTIONS FOR LOOP UNITS...........................................................40
APPENDIX E: CENTRAL UNIT TERMINAL & CABLING LAYOUT.............................43
APPENDIX F: USCG INSTALLATION AND OPERATION...............................................44

Installation Manual About this manual
Salwico CS4000
2
About this manual
This manual is intended to be used mainly by personnel installing
CS4000 fire alarm system.
Chapter 1: General description gives an overview of the CS4000
system.
Chapter 2: Installation describes the complete electrical installation
process of the loop units. The installation engineer does not need to
have any previous knowledge of the CS4000 fire system to be able to
install the system.
Chapter 3: Verification describes how to test the installed system. After
the installation is completed the system shall be verified which must be
performed by a person with good knowledge of the various functions in
CS4000 fire alarm system. Chapter 3 includes both the verification and
the troubleshooting process.
Chapter 4: Commissioning requirements describe which steps are to be
taken by the installation organisation before a commissioning engineer
can be sent from Consilium.
Chapter 5: Guidelines for fire alarm installations gives some general
recommendations to be considered when installing a fire alarm system.

Installation Manual Chapter 1: General description
Salwico CS4000
3
Chapter 1: General description
The CS4000 is a state of the art analogue addressable fire detection system
designed to meet all major marine and industrial requirements.
Special care has been taken to ergonomics, user friendliness with its
logical self-instructing operator panel guiding the user to the various
functions available.
The CS4000 can be delivered with either analogue addressable or
conventional detectors or a combination of both in the same system.
CS4000 Block diagram

Installation Manual Chapter 2: Installation
Salwico CS4000
4
Chapter 2: Installation
The different parts of the CS4000 fire alarm system, the central unit, the
control units, repeaters and the loop units, should first be mechanically
installed. The different loop units are thereafter electrically installed and
set up according to the definition of the loops. The cables must be tested
separately before the loops are connected to the central unit. This
eliminates any problem with the cable and the electrical installation of
the loop units. The installation is completed with the electrical
installation of the central unit and the control unit(s).
Mechanical installation
Install the central unit, the control units, repeaters and the loop units
according to the drawings. The control unit can be delivered installed in
the central unit or as a separate unit. Separate drawings are delivered
with the system.
Central units
The central and control unit, even the external control and repeater
units, are delivered in cabinets (IP22) for wall or console mounting.
Separate drawings are delivered with the system. The central units shall
be installed indoors in areas with 0- 80% RH non-condensing and
temperatures ranging from 0C to 50C.
Loop units
A loop unit is a unit that can be connected to a loop or a conventional
zone, i.e. detector, manual call point, address unit, timer etc.
The mechanical installation of the different types of loop and zone units
is described on the data sheets respectively.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Electrical installation
Cable requirements
External system channel
The cables for the external system channel to control panels and
repeater units must fulfil the following requirements:
2x2x0.5mm2twisted pairs
Max allowed cable length is 1200 meter.
If shielded cable is used, the shield shall be connected to ground only in
the fire alarm central, not at the external control/repeater panels.
Detector loops
The loop cable must fulfil the following requirements. We refer to
current regulations for the rest of the specification.
Loop: Min. 2 x 0.3 mm2
Sub-loop: Min. 2 x 0.3 mm2
However, Consilium recommends using standard unshielded cable
min 2 x 0.75 mm2.
Loop lengths
The length of a loop or a sub-loop depends on the following three
parameters, type of cable, shielded or unshielded cable and power
consumption. A cable is considered to be shielded if the shielded part of
the cable is more than 10% of the total length. Never exceed the
recommended cable lengths mentioned below.
The loop units are divided into three types, depending on their
individual load on the loop.
Type 1: Max capacity
ACPWP-Exn
AIN2
AOHS-Exn
EV-BI, EV-DP, EV-DPH, EV-H 54, EV-H 84, EV-P, EV-PH,
EV-PP and EV-PS
OA100-OA140
IA100-IA140
IA130 2T
KS-2 and KS-2K
LK-2 and LK-2K

Installation Manual Chapter 2: Installation
Salwico CS4000
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MCP-PP
NS-ACP, NS-ACPWP, NS-AH/A1S, NS-AH/CS, NS-AIHS,
NS-AIS, NS-AOHS, NS-AOS and NS-TIMAC
RDJ-2
RDO-2
SID-38
SPB-BI
UR-2K and UR-2K/N
VE-2
VL-2 and VL-2K
Type 2: Reduced capacity level 1
AE-2 and AE-2K, configured as a sprinkler (ID 107, 120, 121, 125
and 126), heat detector (127), door indication (117), manual call
point (116) and sub central (114)
AE-2E with separate power supply
AIN1/100 and NS-AIN1 ID3
AIO21 and AIO21/DD
CM 20-44
CSS3300 rectifier
NS-AOHS-IS, NS-AOS-IS, NS-AOS-IS-NA and
NS-AUV
RDJ-2T
SID-38T
TDT-2 and TDT-2K, rate-of-rise 57C and rate-of-rise 86C
Type 3: Reduced capacity level 2
All address units with a constant voltage output on the sub-loop
(except AE-2E with separate power supply).
AE-2 and AE-2K, configured as smoke detector (ID 111 and 124),
flame detector, IR, (ID 123) and heat detector with constant output
on the sub-loop (ID 118).
AE-2K/I, configured as flame detector, UV, (ID 119) and ISIF (ID
99).
NS-AIN1 ID2
Load Unshielded cable Shielded cable
Only type 1 units on
the loop
Max 254 units
Max 2000 m
Max 254 units
Max 1000 m
Only type 1 and type
2 units on the loop
Max 100 units
Max 2000 m
Max 100 units
Max 1000 m

Installation Manual Chapter 2: Installation
Salwico CS4000
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Type 3 units on the
loop
Max 10 units of
type 3.
Totally max 100
units.
Max 1000 m
Max 5 units of
type 3.
Totally max 100
units.
Max 1000 m
Note:
Leave at least 10% in spare addresses (evenly distributed among the
intervals between short circuit isolators) for future extensions with new
loop units when calculating the number of loop units.
Example (if only type 1 loop units are used):
254 addresses x 0.9= max 228 loop units/loop.
Detector loops
A loop may contain different types and different numbers of loop units.
The connection to the loop depends on the type of loop unit and the
configuration of your system. Some of the loop units are connected
directly to the loop and some via address units. The figures on the next
pages are examples of an addressable detector loop and a conventional
detector zone. For more details about connection, see appendix D or
the data sheet for the actual unit.
The information about the electrical installation of each type of loop
unit is provided on the data sheets respectively.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Important notice:
Set the address switch on each loop unit before connecting them to
the loop. If an address unit is used, set its ID switch too. See Setting
the address of the loop units later in this chapter and also
Appendix A and B.
It is recommended that all short circuit isolators are bypassed before
the loop is tested. Join the cores leading to terminals 2 and 4 and the
cores leading to terminals 1 and 3 by means of a temporary
connector block inside the short circuit isolators.
Do not remove the dust protection cover from the smoke detectors
until all polluting activities (such as construction work) are finished
and the area has been cleaned.
EN54-2 requirements for detector loops
To comply with EN-54-2 (industrial applications) it is not allowed to
have more than 32 detectors or manual call points between two short
circuit isolators on a detector loop. If a short circuit appears on the loop,
the surrounding short circuit isolators will isolate this part of the loop
enabling all other loop units to continue to operate. The LB3 loop board
is equipped with internal short circuit isolators on both the A and B-
sides of the loop.
For example: If you plan to have 200 detectors or manual call points on
a loop, you will need to divide the loop in to 7 zones with max 32
detectors or manual call point in each zone. This means that you need at
least 6 pcs of short circuit isolator evenly spread on the loop to get 7
zones.
Calculations: 200/32=6.25 →at least 7 zones with detectors or manual
call points.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Connection to LB3 loop board
LOOP X
LB LOOP BOARD
+
SIDE A
-+-
SIDE B
IN FIRE CENTRAL
ANALOG ADDRESSABLE
SMOKE DETECTOR
(ION OR OPTICAL)
ANALOG ADDRESSABLE
HEAT DETECTOR ADDRESSABLE MANUAL CALL POINT
SHORT CIRCUIT
ISOLATOR
ADDRESSABLE
TIMER
T
ISOLATOR FOR
INTRINSICALLY
SAFE UNITS
ADDRESS UNITADDRESSABLE
SMOKE/HEAT
DETECTOR
END OF LINE UNIT
CONVENTIONAL
DETECTOR ADDRESSABLE IS UNITS
(DETECTORS/
CALL POINTS)
ADDRESSABLE
FLAME DETECTOR
Example of a detector loop with addressable loop units

Installation Manual Chapter 2: Installation
Salwico CS4000
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Connection to ZB, zone board
Example of a detector zone with conventional non-addressable loop units

Installation Manual Chapter 2: Installation
Salwico CS4000
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Test the cable
The cable should be tested for proper function after all the loop units
are connected and before the cable is connected to the central unit. The
cable can only be tested if all short circuit isolators are bypassed.
Note! It is not allowed to use an insulation tester with a voltage
exceeding 30 V.
Test 1: Test for cable break
Measure the resistance between the + poles and - poles
respectively. Connect an ohm meter between the + poles.
Measure and repeat the procedure for the - poles.
The measured value should be less then 130Ωfor a cable with
a maximum length of 2 km.
Proceed as follows to locate the cable break on addressable
loops:
1. List the loop units for the actual loop under:
Menu/ 6 Service menu/ 5 Loops
2. Press “2” to list all loop units located on this loop.
3. Each loop unit will report on which side (A or B) it
answers:
(A/B)= answer on both sides
(A/-)= answer only on A side
(-/B)= answer only on B side.
4. The cable break is located between the “last” unit on
the A side and the “first” unit on the B side.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Test 2: Test for short circuits.
Measure the resistance between the + pole and the - pole.
Connect an ohm-meter between the two poles.
The measured value should be more than 100kΩfor a cable
with a maximum length of 2 km.
The CS4000 control unit will report which short circuit
isolators that have been activated. The short circuit failure is
located between the activated short circuit isolators.
Test 3: Test for earth failure.
Measure between the + pole and the - pole respectively and
earth to detect an earth fault. Connect the ohmmeter between +
pole and earth. Measure and thereafter repeat the procedure for
- pole.
The measured value should be more than 50 kΩfor a cable
with a maximum length of 2 km.
Values below 8 kΩ(±2 kΩ) will be indicated as earth fault.
The CS4000 control unit will report in which detector loop or
central the earth failure has occurred.
Proceed as follows when you want to locate an earth fault.
1. Divide the cable in two halves, locate the earth fault.
2. Divide this half in two halves and locate the earth fault.
3. Continue to divide the cable into halves until you have
found the exact position of the earth fault.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Setting alarm levels for conventional zones
The CS4000 system can be programmed to distinguish between fire
alarms generated by a detector or by a manual call point. This is done by
current-measuring on the conventional loops.
Custom current levels are programmable via the Configuration program.
See the separate manual Configuration program manual, chapter 3
ZoneBoard tab.
The system has the below default values for the loop current:
** Two detectors or a manual call point in alarm
* One detector in alarm
conventional loop
current (mA)
80581710
Fault:
short circuit
Alarm 2**Alarm 1*NormalFault:
cable break
Note: It is only necessary to change the default values if the distinguish
function is desired and not working properly. Test this function before
any changes of alarm levels are performed.
Measure the loop current and adjust the alarm levels (only when necessary)
The current consumption in normal condition may differ due to loop
lengths, cable specification etc. To set the correct alarm levels the loop
current has to be measured.
Use the below procedure to measure the loop current for the following
cases (normally only necessary to measure c):
a) Normal condition
b) Only one smoke detector in alarm
c) Only one manual call point in alarm
1) From the CS4000 control unit, enter Menu/ 6 Service menu/ 5Loops
2) Select the Zone Board by using the up- and down arrows.
3) Press OK.
4) Read out the current consumption.
5) When ready, press OK to go back and select the next zone.
Adjust the alarm level 2 (80mA as default) in the CS4000 configuration
program to 5-10 mA below the alarm current for one manual call point
in alarm (c).
Adjust the other levels only when necessary.

Installation Manual Chapter 2: Installation
Salwico CS4000
14
Setting the address on loop units.
All addressable loop units such as detectors, manual call points etc
connected to the loop board LB must be given an address between
1-254 to be operational. The loop units located on the same physical
loop must all have unique addresses.
The address is set by a 8 pole DIP switch located on each addressable
unit. See further address list in appendix A.
Address switches
The address is set by the 8 pole DIP switch. The DIP switch values
follows the binary system.
For units without DIP switch, the address is set with the address
programming tool EV-AD (see separate instruction).
12345678
O
N
12 4
8
1
6
3
2
6
412
8
The value of the address is set according to the switches set to ON
position. For example:
12345678
O
N
=4
7
The switches numbered 1,2,3,4 and 6 are set to ON position. The values
for these switches are 1+2+4+8+32=47.
Detectors Important!
Seal the address switch on the detectors with the attached label after the
address has been set.
Address units
In addition to the loop address, address units and I/O units are equipped
with an ID dipswitch. The ID decides the function of the unit.
See appendix B for an ID list.
Addressable indication units
The address of addressable indication units is set identical to the loop
address of the detector, which it shall indicate.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Addressable Timers
The addressable timers are located on the detector loop in the same way
as any loop unit.
For UR-2/UR-2K type timers, three address DIP switches should be set:
1. The loop address for the timer itself.
2. The first address of the interval of detectors to be disconnected.
3. The last address of the interval of detectors to be disconnected.
For NS-TIMAC only the loop address has to be set.
Please note that timers do not affect the function of the manual call
points or heat detectors.
Short circuit isolators
The short circuit isolators are given a unique loop address in the same
way as the other loop units.

Installation Manual Chapter 2: Installation
Salwico CS4000
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Electrical installation, Central equipment
Terminal layout
Since most systems are customer designed there exists no standard for
how the different boards are to be connected in the system.
See Appendix E for more information.
Control unit
The control units are connected via two separate channels, A and B.
Each channel to be routed in a separate cable, see the block diagram in
chapter 1. Minimum requirement for the cable to control units is
2x2x0.5mm2twisted pairs.
Power supply
The rectifier board has an in-built change over function between the two
115/230VAC inputs (main and emergency). If there is only one
115/230VAC power supply available, it shall always be connected to
“emergency”.

Installation Manual Chapter 3: Verification
Salwico CS4000
17
Chapter 3: Verification
The configuration of the loops must be performed by a person with a
good knowledge of the CS4000 fire system. The operator must have the
authority to work in access level 4. The system is delivered either with a
complete system configuration or a test configuration.
Consilium recommends that the addressable detector loops are tested
before connection to the central unit with the test device SE3000, to
verify the cable status and the addresses of the loop units.
Loops
We assume that there are no communication problems in the system
since the cable has already been tested but each loop has to be verified.
The verification procedure is described below, step by step.
1. Make sure that the system is connected to external power supply.
See chapter 2 for electrical connection.
2. Power up the system. The POWER LED is lit and the text CS4000
FIRE ALARM or similar is shown in the display. The system is now
up and running. Wait for a few minutes to let the system perform all
system checks. If the system detects a fault during the start-up, a
fault code is displayed in the control panel. For more information
about the fault codes, see Appendix C: Fault codes & Fuses.
3. Connect both A- and B-side of one of the loops to the LB3 loop
board (addressable loop units) or ZB zone board (conventional
detectors). Note: Conventional loops (zones) are not double fed and
do not have any B side.
4. Measure the voltage on the A side in the central unit. If all the loop
units are connected correctly (no polarity fault) the voltage should
be equal to about 30 VDC. If this is not the case, see Polarity fault
later on in this chapter.
5. Only for addressable LB loops: Verify that the correct number and
type of loop units are installed in the correct place. The system will
provide you with the requested information if you use the Menu
/6 service menu/5 loops, choose the relevant loop and then press
2=Loops Units. A list of all units found on the loop will be
generated (see below). If a loop unit is missing, see Wrong number
of loop units later on in this chapter.
LOOP UNITS 1(1) 12.56
________________________________________
1 LOOP 1 SMOKE HEAT 2 (A/B)
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3= Erase Loop Unit
Which side the unit
answer on (A=primary,
B= Secondary)
List of found loop units
Options for loop units

Installation Manual Chapter 3: Verification
Salwico CS4000
18
6. One loop is now verified and tested. Continue with the next loop.
Repeat step 3-5 for the rest of the loops.
7. Make a fire detector test of the complete fire alarm system. See
Testing later on in this chapter. Use appropriate test equipment
(smoke detector test gas, heat detector tester) to test each detector
and loop unit. The test is documented on the printer (option)
connected to a central unit, or print out the “Fire alarm history list”
found under: menu/7 History/1 Fire History List. This list contains
the 500 latest fire alarms, but is cleared every time the system is
restarted.
8. We recommend you to use a top to bottom procedure if you have
any problem with the verification of the loop function. Start by
solving the problems that affect the whole loop and thereafter
continue with the problems with each address.
Testing
After installation of the fire alarm system the different parts of the system
shall be tested to assure correct function. The CS4000 has a special test
mode, which makes the testing easier.
When a zone is in test mode it will:
Not activate any external alarm devices or controls in case of a
fire (this function can be turned off).
The alarm level is lowered to give quick response to test gas.
Detectors and manual call points in the zone will blink.
Each tested detector and manual call point will indicate activation
with a red LED.
The units in alarm are automatically reset when the heat or smoke
concentration is under the alarm level or if the manual call point
is reset.
Fire alarms from zones not in test mode will be handled normally by the
system.
Note: The tested zone will automatically return to normal operation after
two hours.
Test a fire-detecting zone
Put the zone into test mode under: menu/3 Disconnections/1 New
disconn./ 5 Test Mode
Enter the zone number and confirm with OK button
The indications DISC., Test and Zone/Unit will be lit to confirm the test
mode.
It is now safe to test each detector, manual call point etc in this fire zone
during two hours. Use suitable testing equipment.
All alarms will be listed under: menu/7 History/1 Fire History List