Continental Refrigerator PC120M User manual

SAFETY PRECAUTIONS
• Read instructions and identify all component parts before using the crimper.
• Crimper can produce 120 tons of crimping force, keep both hands away from pinch points.
• Consult the Continental Hydraulic Crimp Speciications Manual or via our mobile app - CIQ
for correct crimper settings and crimp measurements.
• Always wear eye protection.
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Updated: 05/08/2023 www.continental-industry.com
Hydraulic Hose Crimper
PC120M Quick Start Guide
Continental QR Code
H: 2.25 in
W: 1.35 in
Use your smartphone to scan the Continental QR Code to get
full access to the operators manuals and training videos.
ValPower® Pneumatic
Pump 10,000 psi P/N: 20244932
ValPower® Long Hand
Pump 10,000 psi P/N: 20244931
ValPower® Electric Pump 110V3/4
HP 10,000 psi P/N: 20244916
Do not forget to buy your power unit that best its your portable crimping requirements.
PC125M Technical Data
SAP # 21151022
Crimping force: 120 Ton
Hydraulic hose capacity: 1" Braided and
3/4" Spiral
Micrometer Style Adjustment: Metric
Crimper size: L: 8.5" x W: 10" x H: 12"
Crimper weight: 58 lbs
Die series: PC120M
Die length: 60mm

2
Unbox your new Continental PC120M Crimper, layout all the components and
follow the steps below.
Note: The PC120M can be paired with either ValPower® Hand Pump, Pneumatic Pump or
Electric Pump.
Step # 1: Connect the hose assembly, one end into the power unit’s quick connect.
Make sure is tightened property.
Step # 2: Open the vent plug. This applies for a pneumatic pump and hand pump.
Step # 3: Connect the other end of the hose assembly into the crimper’s quick connect.
Make sure is tightened property.
Step # 4: If a pneumatic pump is being used, connect an air line onto the pneumatic pump’s
itting. Otherwise skip this step.
Step # 5: Press the red button to check the LED light comes on.
Step # 6: Operate the crimper to open and close a few times.
Step # 7: Add 4 oz of hydraulic oil AW46 (supplied with pneumatic pump and hand pump).
Note: Refer to page 4 “Check Oil Level Procedure” on how to add oil.
Step # 1 Step # 2 Step # 3
Step # 4 Step # 5 Step # 6
Initial Setup
PC120M Lubrication Procedure
Step # 1: The mini grease gun w/ grease and grease gun nipple is provided with the crimper.
Step # 2: Fully open the crimper’s head and use the mini grease gun to lubricate the rear inner back of the cylinder all around where the dies
travel in and out. Use the brush provided to spread out the grease all around as shown.
Caution: Failure to lubricate this area may result in premature wear and damage. A molybdenum disulfide high pressure grease can be used
as well.
Step # 1 Step # 2
Step # 7

3
Step # 1: Set the dial micrometer to the setting as shown in the most current Continental Hydraulic Crimp Speciications Manual or via our
mobile app - CIQ for the combination of hose and itting being crimped.
Note: PC120M speciic row.
Step # 2: Select the correct die set for the combination of hose and itting being crimped.
Note: The correct die set can be found in the Continental Hydraulic Crimp Speciications Manual or via our mobile app - CIQ.
Step # 3: Install the die ingers individually one at a time into the crimper.
Note: Each die inger has a retaining pin where enters in the location hole in the master die. The die inger will click into place when it is
properly positioned.
Step # 4: Select the correct hose and fitting for your project.
Note: The correct combination of hose and itting being crimped can be found in the Continental Hydraulic Specifications Manual or via our
mobile app - CIQ.
Step # 5: Insert the hose assembly into the crimper, actuate the power unit (pneumatic pump, hand pump, or electric pump) continue to apply
pressure until the LED light indicator turn on to indicate that the crimp is complete. Release the pressure on the power unit to retract the dies
and remove the hose assembly.
Step # 6: Check the crimp diameter of the inished assembly with calipers or micrometers, to be certain that it is within the speciications as
outlined in the Continental Hydraulic Crimp Speciications Manual or via our mobile app - CIQ.
PC120M Crimping Procedure
PC120M Calibration Procedure
Step # 5 Step # 6Step # 4
Note: All settings are approximate, for minor adjustment adjust the dial micrometer as needed. If the crimp diameters are consistently too
tight or consistently too loose, follow the next steps to recalibrate the PC120M crimper.
Step # 1: To get an accurate calibration, make sure that the crimper’s head is fully open.
Step # 2: Set the dial micrometer at “0”.
Step # 1 Step # 2
Step # 2Step # 1 Step # 3

4
Step # 3: Use a Phillips head screwdriver to remove the micrometer’s protective cover.
Step #4: If your crimp is too loose, loosen the jam nut and the plastic micrometer end cap with a 5/16 inch open end wrenches. Once is loose
rotate the plastic micrometer end cap counter-clockwise and tighten the jam nut to get a tighter crimp.
If your crimp is too tight, rotate the plastic micrometer end cap clockwise, and then tighten the jam nut.
Note: 1/4" turn of the plastic micrometer end cap will change crimp diameter approximately 0.008".
Step #5: Perform a test crimp and additional adjustments as needed to get crimper calibrated.
Note: Once you have achieved your crimped diameter, place the micrometer’s protective cover back in place.
Caution: Before checking the oil level in the reservoir, make sure that the crimper is fully open and is not generating pressure.
The pneumatic pump needs to be disconnected from the air supply.
Step #1. Access the oil iller port by removing the air vent plug with a 21mm open end wrench.
Step #2. Once the air vent plug is removed, check the oil level. The ill line is 1/4 inch from the top.
Step #3. If oil is needed, pour AW46 hydraulic oil into the reservoir. The ill line is 1/4 inch from the top.
Note: After checking / pouring AW46 hydraulic oil into the reservoir, tighten the air vent plug back in place with a 21mm open end wrench.
This procedure applies to the hand pump as well.
Note: For the electric pump 110V3/4 HP the ill line is 11/2 to 2 inches below the vent plug, the oil should be visible in the sight glass
window of the reservoir. If oil needs to be added use ISO 46 wight hydraulic oil.
PC120M Calibration Procedure
Check Oil Level Procedure
Step # 1 Step # 2 Step # 3
Step # 3 Step # 4 Step # 5