Phoenix Mecano LD1000C User manual

EN Assembly Instructions
Electric cylinder LD1000C
B.017 977
Version 1.1

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Contents
1LD1000C Installation Declaration..............................................................................4
2General notes on these assembly instructions .......................................................5
3Liability / warranty......................................................................................................6
3.1 Liability.........................................................................................................................6
3.2 Product monitoring.......................................................................................................6
3.3 Language of the operating instructions.........................................................................6
3.4 Copyright......................................................................................................................6
4Use / operating personnel .........................................................................................7
4.1 Intended use................................................................................................................7
4.2 Unintended use............................................................................................................7
4.3 Reasonably foreseeable misuse...................................................................................7
4.4 Who may use, install and operate this electric cylinder?...............................................7
5Safety..........................................................................................................................8
5.1 Safety instructions........................................................................................................8
5.2 Special safety instructions............................................................................................8
5.3 Safety signs .................................................................................................................9
6Product information.................................................................................................10
6.1 Mode of operation......................................................................................................10
6.1.1 Variants of power supply............................................................................................10
6.1.2 Variants of force / speed ............................................................................................10
6.2 Dimensions of geometry.............................................................................................10
6.3 Variants of suspension...............................................................................................11
6.4 Technical data............................................................................................................13
6.5 Overview diagram of the electric cylinder...................................................................14
6.6 Plugs/connectors option overview..............................................................................14
6.7 Performance charts....................................................................................................15
6.7.1 Current consumption..................................................................................................15
6.7.2 Speed ........................................................................................................................16
6.7.3 Weight data................................................................................................................16
6.8 Initial commissioning..................................................................................................17
6.8.1 Single drives ..............................................................................................................17
6.8.2 Synchronous system..................................................................................................18
6.9 Operating modes........................................................................................................20

Phoenix Mecano Komponenten AG
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6.9.1 Initialization mode ......................................................................................................20
6.9.2 Normal operation........................................................................................................20
6.9.3 Adjustment mode.......................................................................................................21
6.9.4 Emergency operation mode .......................................................................................21
6.9.5 Emergency mechanical adjustment............................................................................22
7Life phases ...............................................................................................................24
7.1 Electric cylinder scope of delivery...............................................................................24
7.2 Transport and storage................................................................................................24
7.3 Important information on installation and commissioning............................................24
7.4 Assembly ...................................................................................................................25
7.4.1 Installation procedure.................................................................................................26
7.4.2 Synchronous operation of electric cylinders and lifting columns.................................28
7.4.3 Different heights.........................................................................................................28
7.4.4 Parallel alignment.......................................................................................................29
7.4.5 Crooked connecting plates.........................................................................................29
7.4.6 The ideal set-up .........................................................................................................30
7.4.7 Load distribution.........................................................................................................31
7.5 Maintenance ..............................................................................................................32
7.6 Cleaning.....................................................................................................................32
7.7 Disposal and return....................................................................................................32
8Connection diagrams...............................................................................................33
8.1 AP.4.017900M (Master) / Synchronous system..........................................................33
8.2 AP.4.017900S (Slave) / Synchronous system............................................................35
8.3 AP.4.017910 / Single drive.........................................................................................36

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1 LD1000C Installation Declaration
within the meaning of the Machinery Directive 2006/42/EC, Annex II, 1.B for incomplete machines.
The Manufacturer:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
confirms that the product named therein
Product designation: LD1000C
Type designation: LD1000C
Trade name: LD1000C
Function: Electromotive extension and retraction of the pushrod for creation of
linear motion
meets the requirements for an incomplete machine according to the Machinery Directive
2006/42/EC.
The following essential requirements of the Machinery Directive 2006/42/EC according to Annex I have been applied and fulfilled:
1.1.5.; 1.3.2.; 1.3.3.; 1.3.4.; 1.3.7.; 1.5.1.; 4.1.2.1.; 4.1.2.3.
It is also declared herewith that the special technical documentation according to Annex VII Part B has been compiled.
It is expressly stated that the incomplete machine complies with all applicable provisions of the following EC guidelines:
2011/65/EU Directive 2011/65/EU of the European Parliament and the Council dd. 8 June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment
IEC 61000 IEC 61000-6-2:2016, EN 61000-6-2:2019, IEC 61000-6-4:2018, EN 61000-6-4:2007+A1:2011
Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated
request of the national competent bodies in electronic format.
A person established within the Community and authorised to draw up the relevant technical documentation:
Timo Fluck
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Setting into operation is forbidden until it is established that the machine, into which this incomplete machine
is installed, complies with the provisions of the EC Directive 2006/42/EC.
It must comply with the CE guidelines prior to marketing, including with regard to documentation.
Stein am Rhein / 18.06.2019 Timo Fluck
_______________________ __________________ Technical supervision
Mechanical components
(place/date) (signature) (identification of the signatory)

Phoenix Mecano Komponenten AG
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2 General notes on these assembly instructions
These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufac-
turer of the final product, into which this incomplete machine will be installed.
We herewith particularly emphasize that the operating instruction containing description of all functions and safety notes for the final
product must be compiled for the end customer by the manufacturer of the final product.
This also applies to the installation into a machine. The machine manufacturer is responsible for the respective safety equipment,
inspections, documentation and monitoring of pinch and shear points that may potentially arise.
This assembly instructions help
•avoid hazards
•and downtime,
•and guarantee and/or extend the lifetime of the product.
Hazard warnings, safety recommendations and data in these assembly instructions shall be adhered to with no exception.
The assembly instructions must be read and used by each person, who works with the product.
Setting into operation is forbidden until it is establishedthat the machine complies with the provisions of the EC Guidelines 2006/42/EC
(Machinery Directive). It must comply with the CE guidelines prior to marketing, including with regard to documentation.
We expressly draw the attention of the re-user of this incomplete machine / partial machine / machine part to the duty of extension
and complementation ofthis documentation. In particular, a CE Declaration of Conformity must be drawn up by the re-user in the case
of fitting or mounting of electric elements and/or drives, as this declaration of incorporation was expressly drawn up for the partly
completed machinery as such and automatically loses its validity when integrated/installed in a machine.

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3 Liability / warranty
3.1 Liability
Phoenix Mecano Komponenten AG assumes no liability for damages or impairments resulting from structural modifications by a third
party or modifications of the safety devices of this electric cylinder. Phoenix Mecano Komponenten AG assumes no responsibility for
the spare parts that have not been tested and authorised by Phoenix Mecano Komponenten AG.
Otherwise, the EC Installation Declaration becomes void.
The safety-related devices must be regularly tested for operability, damage and integrity.
We reserve the right to make technical modifications of the electric cylinder and changes of its assembly instructions.
Advertising materials, product leaflets on sales activities, public statements or similar notices may not be taken as basis for suitability
and quality of the product, for which purpose a detailed technical advice is strongly recommended. No claims can be asserted against
Phoenix Mecano Komponenten AG as to availability of previous versions or adjustments to the current
version of the electric cylinder.
In case of any inquiries please specify the type plate data.
Our address:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Tel.: [phone]
Fax: [phone]
3.2 Product monitoring
Phoenix Mecano Komponenten AG offers products with highest possible technical level, adapted to the latest safety standards. Inform
us please immediately of any recurrent failures or malfunctions.
3.3 Language of the operating instructions
The original version of these assembly instructions was drawn up in the EU official language (German) of the manufacturer of this
incomplete machine. Translations into other languages are translations of the original version subject to the legal requirements of the
machinery directive.
3.4 Copyright
Individual copies, e.g. copies and printouts, may only be made for private/internal use. Production and dissemination of other repro-
ductions is only permitted with the express consent of Phoenix Mecano Komponenten AG. It is strongly advised not to make copies
of documents relevant to the product - it is better to download the latest version of the documents from phoenix-mecano.ch to prevent
the circulation of outdated documents. Users themselves are responsible for compliance with legal regulations and can be held liable
in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano Komponenten AG.

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4 Use / operating personnel
4.1 Intended use
The electric cylinder shall be used exclusively for the adjustment of the guided components or other comparable adjustment tasks.
The electric cylinder may not be used in potentially explosive atmosphere as well as in direct contact with food, pharmaceutical or
cosmetic products. Catalogue information, content of these assembly instructions and/or conditions specified in the order must be
taken into account. The values specified in these assembly instructions are maximum values and may not be exceeded.
4.2 Unintended use
“Unintended use” means that the information given in section 4.1 Intended use is not being observed. Unintended use and improper
handling, as well as operating, installing or handling this electric cylinder by untrained personnel may result in hazards to the personnel.
Moving persons and animals with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix
Mecano Komponenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unin-
tended use.
4.3 Reasonably foreseeable misuse
•Overloading the device by exceeding the weight or duty cycle
•Use in the environments outside the specified IP protection class
•Use in the environment with high humidity > dew point
•Use in the premises with potentially explosive atmosphere as defined in ATEX Directive
•Operating in damage to the mains supply, housing, motor cable, manual switch or other control lines (SPS, PC, etc.) →
Attention: Accessories (power supply, manual switch, etc.) have protection class IP40
•Use when incompletely assembled or insufficiently fixed
•Stroking out (moving up to a stop)
•Use in applications with lateral forces and torques
•Hazards caused by the lack of consideration of different states and fault conditions, such as the de-energised state.
4.4 Who may use, install and operate this electric cylinder?
Individuals, who have fully read and understood the assembly instructions, may use, install and operate this electric cylinder. The
responsibilities associated with handling this electric cylinder must be clearly defined and observed.
Drives manufactured by Phoenix Mecano Komponenten AG are not suitable for the following applications:
•Offshore applications
•Aircraft and other flying devices
•Nuclear power stations / nuclear energy
•Potentially explosive service locations
•Service locations at high altitudes (from 2000 m above sea level) without further assessment and practical tests

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5 Safety
5.1 Safety instructions
Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety
regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the
safety instructions are not observed, this may result in hazards to personnel and property. Competent handling guarantees high
performance and availability of the electric cylinder. Faults or conditions, which may impair the safety, must be rectified immediately.
Every person involved in the assembly, use or operation of this electric cylinder, must have read and understood the assembly in-
structions.
This includes:
•understanding the safety instructions in the text, and
•being familiar with the configuration and functioning of various options of operation and application.
The electric cylinder may only be used, installed and operated by the designated, trained personnel. Any works on and with the electric
cylinder may only be carried out according to this instruction. This instruction needs therefore be kept safe and close at hand in the
vicinity of the electric cylinder.
The general, national or operational safety instructions shall be observed. Responsibilities for the use, installation and operation of
this electric cylinder must be unequivocally stipulated and observed so that no unclear situation may arise with regard to safety
aspects. Before every commissioning, the user must ensure that no persons or objects remain in the danger area of the electric
cylinder. The user may only operate the electric cylinder if it is in a faultless condition. Any change must be immediately reported to
the nearest person responsible.
5.2 Special safety instructions
•Any works with the electric cylinder may only be carried out according to this instruction.
•The device may only be opened (installed / dismantled) by authorised specialist personnel. In case of any defect of the
electric cylinder, we recommend to contact the manufacturer and/or send this electric cylinder for repair.
•Power supply must be disconnected before installation, dismantling, maintenance or troubleshooting.
•The re-user must prevent pinching between guiding tube and the front suspension by means of design.
•A proper installation of the supply lines prevents the hazards posed by this application.
•Only use original accessories and spare parts.
•The re-user must prevent potential damages caused by the failure of the end position switch-off or nut breakage by means
of design.
•The electric cylinder may not be exposed to lateral forces or torques.
•Loss of connection between the thrust rod and guiding tube in case of a tensile load must be prevented by means of design.
It means that, especially with suspended loads, additional safety devices (e.g.: cable, chain, etc.) must be affixed!
•During maintenance, only original parts must be used and installed by trained specialist personnel.
•For safety reasons, unauthorised modifications, repairs or changes of the electric cylinder are prohibited.
•The performance data of this electric cylinder determined by Phoenix Mecano Komponenten AG may not be exceeded (see
6.6 Performance diagram).
•The type plate must remain legible. The data must be retrievable without effort at any time.
•Safety-relevant hazard signs identify danger areas on the product.
•Safety-relevant devices must be tested for operability, damage and integrity on a regular basis, at least once a year.
•In case of an overhead installation of the electric cylinder, the fastened loads must be secured onsite against dropping. The
danger area under the application must be marked in the documentation of the final product.
•The electric cylinder must immediately be put out of operation if the mains cable and/or supply line is damaged.

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5.3 Safety signs
Warning and mandatory actions signs are the safety symbols which warn of risk or hazard.
Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-
observance increases the risk of an accident.
The "General mandatory action sign" indicates the necessity to exercise caution.
Data marked with this sign in these assembly instructions require your particular attention.
These contain important information on functions, settings and procedures.
Failure to observe may lead to personal injuries, disturbances of the electric cylinder or the environment.

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6 Product information
6.1 Mode of operation
The electric cylinder serves for adjustment of the guided components or other similar adjustment tasks. It is driven by a low voltage
motor.
6.1.1 Variants of power supply
Power supply 12 / 24 / *48 VDC
*on inquiry
6.1.2 Variants of force / speed
There are the following basic configurations in terms of force / travel speed of the electric cylinder PMZ1000:
C variant
Executions
Push force
Pull force
No-load
Rated load
Version I
F=10,000 N push
F=10,000 N pull
4 mm/s
≤ 4 mm/s
Version II
F= 5,000 N push
F= 5,000 N pull
8 mm/s
≤ 8 mm/s
Version III
F= 2,000 N push
F= 2,000 N pull
18 mm/s
≤ 18 mm/s
The provided data were determined under optimum conditions and may differ as a result of friction loss, temperature changes or
external disturbances.
Drives with "C-Variant" have an internal regulation system, in order to be able to keep the speeds almost constant even in different
load cases. It is also possible to set any desired speeds in the range between standstill and nominal speed by means of software.
Other variants are possible in special versions.
6.2 Dimensions of geometry
Installation length
(EBL)
SCALE 1 : 5

Phoenix Mecano Komponenten AG
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6.3 Variants of suspension
Variants of rear suspension:
Variant 1 –4: Variant 5 –8:
Variant
Angle
Dimension
1
0°
Ø10.1 +0.2
0
2
45°
3
90°
4
135°
Variant 1 –4 is only available up to 5,000 N.
0°
45°
90°
135°
Variant
Angle
Dimension
5
0°
Ø12.1 +0.2
0
6
45°
7
90°
8
135°

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Variants of front suspension:
Variant 1: Variant 2:
Variant 1 is only available up to 5‘000 N.
Variant 3: Variant 4:
Internal thread M12
Screw-in depth 10mm

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6.4 Technical data
Stroke length
Up to 1000 mm
Dimension A (installation dimension)
Stroke less than 400 mm = stroke + 200 mm
Stroke equal or greater than 400 mm = stroke + 250 mm
(±0.5mm)
Standard stroke lengths
100; 150; 200; 250; 300; 350; 400; 500; 600; 700; 800; 900
und 1000 mm
Special stroke lengths / installation lengths
Customisation possible on request
Mounting position
any desired, without cross forces
Lifting force
2,000 –10,000 N pull / push
(depending on gear ratio and spindle pitch)
Lifting speed
5 –21 mm/s (depending on load / spindle)
Protection class
IP 69k static (≙IP 65 dynamic)
Operating voltage
12 VDC (± 20%, max. 20 A)**
24 VDC (± 10%, max. 10 A)**
36* VDC (± 10%, max. 08 A)**
48* VDC (± 10%, max. 05 A)**
Ambient storage temperature
–40 °C to +85 °C
Ambient operating temperature
–20 °C to +65 °C
Self-locking
yes
Stroke tube guide
Slide bearing
Operating mode / duty cycle
On-time 30 % Int.3 min./ 7 min. (with rated load and ambient
operating temperature +5°C to +40°C)
Maintenance
maintenance-free
Colour
black powder coated / other colours on request
Electrical connection
M12, M12 Signal (see Chapter 8)
Control options
Manual switch / PLC (see Chapter 8)
* available upon request
** Measured current at room temperature and nominal voltage

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6.5 Overview diagram of the electric cylinder
6.6 Plugs/connectors option overview
Master:
M12 plug 12-pin
M12 plug 3-pin
M12 plug 5-pin
Slave:
M12 plug 5-pin
M12 plug 3-pin
M12 plug 5-pin
Motor
Fixing
adapter, front
Thrust
tube
Guide nut
Leading
spindle
Fixing
adapter, front
Pressure equalising ele-
ment
Emergency adjust-
ment
Connector plug
Transmis-
sion

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6.7 Performance charts
6.7.1 Current consumption
F(N)
F(N)
I(A) 12 VDC: Current / force
I(A) 24 VDC: Current / force

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6.7.2 Speed
= PMZ1000E (unregulated)
= PMZ1000C (regulated)
6.7.3 Weight data
Stroke [mm]
EBL [mm]
Weight [kg]
100
300
5.7
150
350
6
200
400
6.4
250
450
6.7
300
500
7
350
550
7.3
400
650
8
500
750
8.6
600
850
9.3
700
950
9.9
800
1050
10.6
900
1150
11.2
1000
1250
11.8
*The given weight data can vary slightly due to different attachment parts (customer specific).
v(mm/s) Speed / force
F(N)

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6.8 Initial commissioning
6.8.1 Single drives
Please read the complete document before commissioning the electric drives!
Please connect the electric cylinder as shown in the following diagram. First connect the cable plug (3-pin / power supply) to the
device installation plug on the drive with the inscription "Pwr".
Then insert the cable connecting plug (12-pin / control, signals, etc.) in the device installation plug with the designation "In".
Screw the union fittings on the plugs fingertight.
Connect the connector lead with your control system and the stabilized power supply according to the connection diagram (see
Chapter 8). Before connecting, always verify the deenergized status of the control system and the power supply unit. Make sure that
no short circuit can occur between the stranded conductors and that they have no contact with conductive surfaces. This could per-
manently damage the cylinder.
Out
In
Pwr

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6.8.2 Synchronous system
Please read the complete document before commissioning the electric drives!
A synchronous system always consists of a master drive and one or more slave drives.
The distinction between "Master" and "Slave" is made very easily via the corresponding marking on the type plates, or visually via the
different device connectors:
.
Master:
Slave:
Out
In
Pwr
Out
In
Pwr
Art. : PMZ1000C.
ID.Nr.:
SN:
U Inp. : 24VDC / 9A / Cons. 220W IP69k
Connection diagram: AP.4.017900M
v: 8mm/s Stroke: 500mm
Fmax. : Pressure 5000N /Tension 5000N
DC30% Int. 3min./7min.
/ Master
Rj.:(KW/year)
Bj.:(KW/year)
PHOENIX MECANO
ELECTRIC CYLINDER
CH-8260 STEIN AM RHEIN
Art. : PMZ1000C.
ID.Nr.:
SN:
U Inp. : 24VDC / 9A / Cons. 220W IP69k
Connection diagram: AP.4.017900S
v: 8mm/s Stroke: 500mm
Fmax. : Pressure 5000N /Tension 5000N
DC30% Int. 3min./7min.
/ Slave
Rj.:(KW/year)
Bj.:(KW/year)
PHOENIX MECANO
ELECTRIC CYLINDER
CH-8260 STEIN AM RHEIN

Phoenix Mecano Komponenten AG
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Please connect the electric cylinder as shown in the following diagram. First connect the cable plug (3-pin / power supply) to the
device installation plug on the drive with the inscription "Pwr".
Then insert the cable connecting plug (12-pin / open cable end for control, signals, etc.) in the device installation plug with the
designation "In". If you have ordered a manual switch, please insert its connecting plug in the device installation plug with the desig-
nation "In".
After that, please insert a connecting plug of the communication cable (connector on both sides / connection cable for communica-
tion) in the device installation plug with the designation "Out".
Screw the union fittings on the plugs fingertight.
Now connect the communication cable inserted in the device installation plug "Out" of the first drive to the device installation plug "In"
of the next drive (no star-shaped wiring allowed!).
Proceed in this manner until all "slaves" of the synchronous system are connected to each other:
Connect the connector lead with your control system and the stabilized power supply according to the connection diagram (see
Chapter 8). Before connecting, always verify the deenergized status of the control system and the power supply unit. Make sure that
no short circuit can occur between the stranded conductors and that they have no contact with conductive surfaces. This could per-
manently damage the cylinder.
Out
In
wr

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6.9 Operating modes
6.9.1 Initialization mode
The activation pattern for the initialization mode is shown in the following figure. Input 1 and 2 must be actuated simultane-
ously nine times within 6s for activation. All actuations which have an actuation deviation of less than 200ms are consid-
ered simultaneous. After the mode has been activated, initialization can be executed by another simultaneous and contin-
uous activation of inputs 1 and 2. All cylinders are readdressed in this mode and homing is performed (by default unless
explicitly described otherwise). All drives therefore move to limit switch S2 (retracted) and then the current position 0.0mm
is set for all drives. It is possible to stop and restart as often as desired within the mode. The mode is exited automatically
if the time period exceeds 2s without joint activation of inputs 1 and 2.
A BUS terminating resistor does not have to be manually set on the last system participant (end slave) in LD1000C series
drives from Phoenix Mecano Komponenten AG - this is done fully automatically.
It must be ensured that no synchronous travel is executed during the initialization run. Each cylinder runs independently.
6.9.2 Normal operation
The operational system can be controlled via the inputs (manual switch or customer's control system). The inputs must always be set
individually and not simultaneously for normal operation. Inputs 1 and 2 are assigned to move to the respective maximum position by
default. The cylinder stops automatically when the end or configured target position is reached. The pin assignment and interface
specifications can be found in the corresponding connection diagram (see Chapter Fehler! Verweisquelle konnte nicht gefunden
werden.).
Caution: Verify the direction of travel and positions in a safe environment prior to installation.
After an input has been set, the cylinder will move to the stored target position (max. end positions) at the stored speed, if it is not
already at this position. The drive can be stopped at any position by releasing the hand switch button, or by interrupting the corre-
sponding input signal. A slight latency between setting and the start of travel is normal. Small position adjustment runs of individual
cylinders can also take place before the run in the case of a synchronous system.
Caution: Do not exceed the specified duty cycle. This may result in damage to the cylinder.
active
Initialization mode
off
high
Input 1
low
high
Input 2
low
Trave
l
2s
Mode selection Emergency
operation: <6s