Corbin Russwin Access 800 User manual

Installation Instructions
For ML20800 TCAC2 Series
Mortise Lockset
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installation may result in damage to the lock and void the factory warranty.
FM 224A 3/07
(617417420)
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473)
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
1 2 3
4
7
5
8
0
6
9
#
*TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Access800
TM

1) Warning 1
2) General Description/Specifications/Features 2
3) ML20800 TCAC2 Series Product Illustration 3
4) Installation Instructions 4-10
5) Installation of RF Technology Lock 11
6) Operational Check 12
Table of Contents
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that the interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected
• Consult the dealer or an experienced TV technician for help
This Class B digital apparatus complies with Canadian ICES-003.
Warning: To comply with “Fire Listed” doors, only alkaline batteries must be used.
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
1) Warning
1
Page
7.1) Important 13
7.2) Installation Notes 13
7.3) Electrolynx™ Connector System 13
7.4) ML20800 TCAC2 Series Illustration with M861 Harness 14
7.5) M861 Forced Door Propped Door Option 15
7.6) M35 Power/Remote Unlocking 16
7) ML20800 TCAC2 Hard Wiring Instructions for Mortise 13
7.7) M35 Power/Remote Unlocking with M861 Forced
Door Propped Door Option 17

2
General Description
The Access 800 Mortise Lock is designed for areas which require stand-alone authorized entry.
It is a self-contained microprocessor-controlled keypad with non-volatile memory. The keypad
will hold a total of 100(M800) or 2000 (M801, M802, M803, M804, M805, M806) different user
codes. User codes “01”, “02” and “03" are utilized for Master, Emergency and Supervisory
Codes respectively. This product is operated by six (6) “AA” alkaline batteries. Corbin Russwin
Inc. locks are designed with quality components to provide high security, performance and
durability.
Specifications
• Latch -Stainless steel • Locking Side controlled by any combination of
• Deadbolt -Stainless steel keypad, proximity RF technology or Keyoveride
• Auxiliary Latch -Stainless steel, non handed • Non-Locking Side retracts latch and deadbolt
• Handed -Easily field reversible without • Locks furnished for 1-3/4" doors. Can be
disassembling the lock body furnished for other door sizes upon request.
• Case - 12 gauge heavy duty wrought steel Consult factory
• U.L. Listed (3 hr.)
Features
• Low battery alert–4 chirps after standard • Operates utilizing any two to six digits per
user code entry code. Digits may be repeated and codes
• External remote “request to enter” connector may start with zero
• Master, Emergency or Supervisory code will • Entry of a programmable number of wrong
unlock door when low battery has expired User Codes disables all codes for a
• Programming done at the keypad (Except programmable number of seconds
M802 & M805) or with a PDA using Yellow LED on solid
Accessware™ with Access HH application
Software.
• M800 allows last 15 transactions to be
• M801 -M806 allows last 2000 transactions
to be output to a PC via a PDA and
Accessware™ software
2) General Descriptions/ Specifications/ Features
output to portable printer via infrared link

3
3) ML20800 TCAC2 Series Product Illustration

Verify Hand and Bevel of door. Illustrations shown are as viewed from the outside
or secure side of opening.
1
4) Installation Instructions
3
2
4
Prep door according to supplied Corbin Russwin Inc. door marker.
FOR
USE
ON
FIRE
DOOR
NOT
Left Hand
Hinges Left.
Open Inward.
"LH"
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
"LHR"
Right Hand
Hinges Right.
Open Inward.
"RH"
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
"RHR"
7/8"
1-1/2
1/8" Dia. holes
(2) required
Fire Stop Plate required
for fire rated doors
Slot
Attach Fire Stop Plate
Using self tapping screws
#8-32x1/2 long for wood &
metal doors
.C of 1-1/2 Dia
L
Outside
of Door
Hole for ribbon cable
Non Fire Rated Exterior Doors
install weather conduit.
(Hollow Doors Only)
Outside
of Door
Non Fire Rated Door
Hole for
ribbon cable
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior door
applications. It is included in the M99
Weatherseal Gasketing Kit when
ordered with the device. If ordered
separately, order part number
794F929.

Lock Assembly Instructions
Align bevel accordingly. Engage 7/64 Allen wrench on to cap screw required for step 2
page 6. Feed connector and wires through non cylinder side of door. Insert lockbody into
mortised cutout in door and hold loosely in place with (2) #12x1" lockbody screws.
3
Installation Instructions
5
(2) #12x1"
combination screws
Feed Connector & wires
through non-cylinder side
Lockbody
7/64 Allen Wrench
Inside
of Door

4
6
Spindles
Keypad ribbon cable
Outside
of Door
Installation of Outside Escutcheon
2A. For fire rated doors feed ribbon cable connector and ground wire from outside escutcheon
through the fire stop plate.
2B. For non-fire rated doors, feed ribbon cable connector and ground wire from outside escutcheon
through weather seal gasket (if used), then conduit sleeve in door (not shown).
3. With outside lever horizontal, insert mounting posts into the door. Make certain
the lever spindle is properly engaged in lock. (see diagram and Note A. below)
Screw cylinder into mortise lockbody make certain the cylinder orientation is in the correct
position (see diagram below) . Using the 7/64 Allen wrench provided, hand tighten (5-10 in. lbs.)
the cap screw to prevent unscrewing of the cylinder. Turn the key to make certain that the
locking mechanism (latch, deadbolt, key) functions correctly. Tighten (2) #12 x 1" lockbody
screws. Remove Allen wrench.
Installation Instructions
Ground
wire
Gasket (optional)
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
NOTE: Key and
cylinder must be
rotated as shown
Correct Incorrect
Use Correct Spindle Orientation
STANDARD MUSÉO
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. this kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F929. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
NOTE A.
For MUSÉO Lever
collections ONLY.
Rotate adapter
bushing as needed
to insure horizontal
lever position and
maximum thread
engaging lever -
adapter bushing.
Lever
Lever

5
7
Motor connector
Ground Terminal
Red & Black wires
Keypad ribbon
cable
Locate (3) oval head screws
and insert through the
Escutcheon and thread
into the outside Escutcheon.
Ground
Wire
Keypad harness
(ribbon cable)
Remote Power
Connector
(M35 Remote Power
Wiring Harness also
available as part
No. 793F069)
Turnpiece
micro switch
Inside
of door
Turnpiece
Installation of Inside Escutcheon
NOTE: Connectors go on only one way. Do not offset connector and be sure they are completely seated.
1. Connect Ground wire to Ground terminal, Keypad ribbon cable connector to controller, and lockbody
harness to motor connector. If you have a turnpiece, connect the male turnpiece switch connector to
the female turnpiece switch connector.
2. Align turnpiece to the vertical position.
3. Feed excess lockbody harness wire back into the mortise of the door between the door cavity and
lockbody, making sure no excess wire enters the cylinder hole of the lockbody. (see diagram page 8)
Push excess keypad ribbon cable into the ribbon cable hole.
NOTE: For RF Technology versions refer to Section 5 to install through bolt screws.
Installation Instructions
Controller
Turnpiece male switch
connector - for non
turnpiece mortise locks
the turnpiece male
switch connector may
be placed in the space
below the controller and
remain disconnected
1
Female turnpiece
switch connector
Male turnpiece
switch connector
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Lockbody Harness
Lockbody
Harness
Gasket
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.

5
8
Installation Instructions
Installation of Inside Escutcheon (continued)
CAUTION: Do not allow lockbody harness wires to enter cylinder hole in lockbody. Wire
damage and/or malfunction of the lock may occur.
1. Turn inside lever to the horizontal position and rotate the turnpiece to the vertical position. Slide
onto spindle halfway. With inside escutcheon resting on spindle, be certain that all keypad ribbon
cable will remain inside ribbon cable hole, and that ground wire will not get pinched once
escutcheon is mounted. Escutcheon will not fit flush on door otherwise.
2. Insert 3 #10-24 screws through inside escutcheon and thread loosely into outside escutcheon. Check
operation of both inside and outside levers and make sure the turnpiece and key still operate the
latch and deadbolt correctly. If lock function is satisfactory, fully tighten the bottom two screws.
Check operation of both levers again. If levers move freely, tighten top screw. If levers do not move
freely, loosen bottom screws and realign the escutcheons until proper operation is obtained.
Inside
of door
Lockbody harness - Feed excess
wire back into the mortise of the
door between the door cavity and
lockbody. Do not feed excess
wires into the cylinder hole of
the lock.

6
Installation Instructions
9
Installation of Armored Front Plate
1.Install armored front plate using two #8-32 x 1/4"screws provided.
Lockbody screws
Front Plate
screws
Armored Front Plate

10
Installation Instructions
Battery Polarity
10
Tabs Retaining Slots
Security Screw
Battery Keeper
Bottom Tabs
Top Tab
Battery Installation
1. Remove battery keeper by lifting top tab and pulling away from the unit.
2. Install (6) AA Batteries into controller compartment being careful to align +/- polarity
properly.
3. Install Battery Keeper by first inserting bottom tabs in bottom slots of controller. Lift the
top tab over batteries and snap into position.
4. Attach battery cover to inside controller escutcheon making sure to line up tabs with
retaining slots in battery cover. Secure with security screw using security T20 bit.
T20 bit
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.

6) Operational Check
9
11
Lock Operational Check For devices with cylinders:
1. Insert key into cylinder and rotate. (There should be no friction against lock case, wire
harness or any other obstructions - refer to Section 4, Step 5 if friction exists)
2. The key will retract the latch, key should rotate freely. If the deadbolt is thrown, the key will
first retract the deadbolt and then the latch. Inside lever retracts latch and deadbolt, if
provided.
3. Enter 1234 to unlock outside lever handle allowing the lever to retract latch and deadbolt, if
provided.
4. If lock is prox only (M802) or RF Technology with prox (M805) - refer to keypad
programming instructions (FM 224) to program lock using Accessware software.
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Corbin Russwin, Inc. Technical Product Support:
225 Episcopal Road Corbin Russwin, Inc.
Berlin, CT 06037-4004 Phone 800-810-WIRE (9473)
www.corbinrusswin.com
copyright 2007
Canada: Assa Abloy DSS Canada
160 Four Valley Drive
Vaughun, ONT L4K 4TG
www.yalecorbin.on.ca

7) ML20800 TCAC2 Hardwiring Instructions
12
Hardwiring options include one or a combination of the following: M861
Forced Door Propped Door Option, M35 Power/Remote Unlocking Harness
1.Caution: disconnect all input power before beginning installation to prevent
electrical shock and equipment damage.
2.Installer must be a trained, experienced service person.
3.All wiring must comply with applicable local electrical codes, ordinances
and regulations.

7.1) Important
1.With new applications, an ElectroLynx™ door harness with 8 and 4 pin connectors
will be pre-installed inside door by ASSA ABLOY door manufacturer when specified
during ordering process.
2.Wiring to pigtail harness is per facility wiring requirement. ElectroLynx™ connector
terminations and wire colors all match.
3.If door does not have an ElectroLynx™ type door harness, cut connectors off
product and hard wire, or consult factory for appropriate mating harness.

7.2) Installation Notes
The system is designed to be installation friendly with pluggable connectors from the
electric hinge through the door to the rail. The only wiring required is to the loose wires
on the pigtail harness assembly on the frame side of the electric hinge.
IMPORTANT:
The plug and receptacle connectors are designed to mate and lock together as shown
in the figure. Plug the connectors into each other with the locking mechanism aligned
as indicated.
Do NOT Force connectors on any other way.

7.3) ElectroLynx™ Connector System Notes:
As part of their promise to provide
innovative, fast and effective, and higher
security solutions to their customers,
ASSA ABLOY Group companies offer
ElectroLynx™, a universal quick-connect
system that simplifies the electrification of
the door opening.
ElectroLynx™ is a registered trademark of
ASSA ABLOY North America, Inc.
Receptacle
Locking Mechanism
Plug
Hardwiring Made Easy
ELECTRO
TM

13
7) ML20800 TCAC2 Hard Wiring Instructions
7.4) Illustration with M861 Harness
DOOR
DPS SWITCH
IN DOOR
FRAME
REX
Harness
from
Mortise
Case
DPS to
Controller
DPS Wire
in Door
Raceway

14
7.5) M861 Quick Code, Forced Door Propped Door Option.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 2)
 a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
connectors as shown in Fig. 2 during product installation.
 b . Hard wire DPS switch as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 2)
 a. Cut the 4-pin connector off the Forced Door Propped Door harness and hard wire
to ElectroLynx™ two conductor door harness.
 b . Hard wire door harness to power transfer device.
 c. Hard wire DPS switch to power transfer device.
Installation:
B
A
Red, 1
Black, 2
White, 3
Green, 4
Fig. 2
Forced Door/Propped Door Option
ElectroLynx™ Wiring System
QC4A Electric Hinge
with 4-pin connectors,
and pigtail harness
ElectroLynx Door
Harness with
8 & 4-pin
connectors.
Harness location
is dependent on
door type.
3 4
White Orange
(-) REX REX Data Out Data In RTS (EGND)
+9
C
*NC
D
Door
Outside
Escutcheon
Inside Escutcheon
Ground Tab REX Connector
TB2
Motor
Connector
TB1
M861 Forced
Door,
Propped Door
Harness
4-pin
connector
A
B
B
D
C
B
Fig. 1
1 2 3
4
7
5
8
0
6
9
#
*
C
127 8
5 6
3 2 1
4
Tan
3
Pink
DPS Switch
*Wire for switch
contact closure
when door is
opened. Typical
locations shown
in Fig. 1
REX
connector,
connect to
the
connector
coming
from the
device.
Controller
DPS Connector
used for M861
Option
EXIT
PRODUCT
SHOWN
7) ML20800 TCAC2 Hard Wiring Instructions

15
7.6) M35 Power/Remote Unlocking Harness.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 3)
a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
connectors as shown in Fig. 3 during product installation.
 b . Hard wire 784 power supply as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 3)
 a. Cut the 8-pin connector off the Power/Remote Unlocking harness and hard wire
to non-ElectroLynx™ door harness. Remote power requires three conductors and
remote unlock requires two conductors.
 b . Hard wire door harness to power transfer device.
 c. Hard wire 784 power supply as shown.
Installation:
Black, 1
Red, 2
White, 3
Green, 4
Orange, 5
Blue, 6
Brown, 7
Yellow, 8
784
9VDC
Power Supply
Fig. 3
Power/Remote Unlocking
ElectroLynx Wiring System
QC8 Electric Hinge
with 8-pin connectors,
8 wires and pigtail harness
ElectroLynx Door Harness
with 8 & 4-pin connectors.
Harness location is
dependent on door type.
120 VAC L/N/G
EGND
+9 VDC
-9 VDC
1 2 3 4 5 6 7 8
Red Black White Orange Blue Brown Yellow Green
(-) REX REX Data Out Data In RTS (EGND)
+9
REX Input
Connect to
Device.
Only used in
combination
with the M861
Option.
It may be left
unconnected.
M35
Power/Remote
Unlocking
Harness
6 AA batteries MUST be removed from
controller if 784 Power supply is used.
Door
Outside
Escutcheon
Inside
Escutcheon Ground Tab Remote Power and
REX Connector TB2
Motor
Connector
TB1
CNO
Normally Open
momentary switch
(Remote unlock
- REX option)
7) ML20800 TCAC2 Hard Wiring Instructions

16
7.7) M35 Power/Remote Unlocking with M861 Propped Door, Forced Door.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 4)
 a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
connectors as shown in Fig. 4 during product installation.
 b . Hard wire forced/propped, hard power and/or remote unlock (REX) as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 4)
 a. Cut the 8-pin connector off the Power/Remote Unlock harness and hard wire
to non-ElectroLynx™ door harness. Remote power requires three conductors
and remote unlock requires two conductors.
 b . Hard wire door harness to power transfer device.
 c. Hard wire forced/propped, hard power and/or remote unlock (REX), as shown.
Installation:
1 2 3 4 5 6 7 8
Red Black White Orange Blue Brown Yellow Green
(-) REX REX Data Out Data In RTS (EGND)
+9
Black, 1
Red, 2
White, 3
Green, 4
Orange, 5
Blue, 6
Brown, 7
Yellow, 8
784
9VDC
Power Supply
Fig. 4
Power/Remote Unlocking
Forced Door, Propped Door
ElectroLynx Wiring System
QC12 Electric Hinge
with 8 and 4-pin connectors,
12 wires and pigtail harness
ElectroLynx Door Harness
with 8 & 4-pin connectors.
Harness location is
dependent on door type.
120 VAC L/N/G
EGND
+9 VDC
-9 VDC
Red, 1
Black, 2
White, 3
Green, 4
DPS Switch
*Wire for switch
contact closure
when door is opened.
Typical locations
shown in Fig. 1
C
*NC
REX Input
Connect to
Device
M35
Power/Remote
Unlocking
Harness
4
Tan
3
Pink
6 AA batteries MUST be removed from
controller if 784 Power supply is used.
Door
Outside
Escutcheon
Inside
Escutcheon
Ground Tab
Remote Power and
REX Connector TB2
Motor
Connector
TB1
M861 Forced
Door,
Propped Door
Harness
4-pin
connector
3 2 1
Controller
NOTE:
M861 Harnesses are
Illustrated on page 14
Specific connections
are defined on page 15.
END OF INSTALLATION INSTRUCTIONS
CNO
Normally Open
momentary switch
(Remote unlock
- REX option)
7) ML20800 TCAC2 Hard Wiring Instructions