Corbin Russwin Access 800 User manual

Installation Instructions
for CL33800 TCAC2 Series
Cylindrical Lockset
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
Please read these instructions carefully to prevent missing important Steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
FM223A 3/07
(617417410)
1 2 3
4
7
5
8
0
6
9
#
*
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473)
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Access800
TM

1) Warning 1
2) General Description/Specifications/Features 2
3) CL33800 Series Product Illustration 3
4) Installation Instructions 4-9
5) Installation of RF Technology Lock 10
6) Operational Check 11
Page
Table of Contents
1) Warning
1
7) Hard Wiring Instructions 12
7.1) Important 12
7.2) Installation Notes 12
7.3) Electrolynx™ Connector System 12
7.4) M861 Forced Door Propped Door Option 13
7.5) M35 Power / Remote 14 Unlocking 14
7.6) M35 Power / Remote Unlocking with M861 Forced Door 15
Propped Door Option
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may
not cause harmful interference, and (2) this device must accept any interference received, including interference that may
cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
  • Reorient or relocate the receiving antenna
  • Increase the separation between the equipment and receiver
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
  • Consult the dealer or an experienced TV technician for help
This Class B digital apparatus complies with Canadian ICES-003.
WARNING: To comply with “Fire Listed” doors, only alkaline batteries must be used.

2
General Description
The Access 800 Cylindrical Lock is designed for areas which require stand alone authorized
entry. It is a self-contained microprocessor-controlled keypad with non-volatile memory. The
keypad will hold a total of 100(M800)/2000 (M801, M802, M803, M804, M805, M806) different
user codes. User codes “01”, “02” and “03" are utilized for Master, Emergency and Supervisory
Codes respectively. This product is operated by six (6) “AA” alkaline batteries. Corbin Russwin
Inc. locks are designed with quality components to provide high security, performance and
durability.
Specifications
• Latch –1/2" standard • Inside lever retracts latch
3/4" throw fire rated double doors • Locks furnished for 1-3/4" to 2" doors
(optional) (M16- prefix) • U.L. Listed
• Deadlocking latch • For 2-1/4” doors specify option D214
• Cylinder override
• Outside lever controlled by keypad,
or key retracts latch
Features
• Non volatile memory • Operates utilizing any two to six digits per
• Motor driven, locking mechanism code. Digits may be repeated and codes
• Battery operated with 6 “AA” Alkaline may start with zero
• Cylinder override • Entry of a programmable number of wrong
• Low battery alert–4 chirps after standard User Codes disables all codes for a
user code entry programmable number of seconds
• External remote “request to enter” connector Yellow LED on solid
• Master, Emergency or Supervisory code will • M800 allows last 15 transactions to be
unlock door when low battery has expired output to portable printer via infrared link
• Programming done at the keypad (Except • M801 -M806 allows last 2000 transactions to
M802 & M805) or with a PDA using be output to a PC via a PDA and Accessware
Accessware™ with Access HH Software software
• RF Fob and Proximity Card, Tag, Fob are
optional
2) General Descriptions/ Specifications/ Features

3
3) CL33800 Series Product Illustration
Weather Gaskets
M99 Gaskets Only
REX
Connector
on M861
option
Only

Verify Hand and Bevel of door. Illustrations shown are as viewed from the outside
or secure side of opening.
1
4) Installation Instructions
3
2
Install Strike Plate using two # 8-32x3/4" screws.4
4
Screws
#8-32x3/4"
Centerline of
latch front
and strike
Latch Bolt
door prep
Pre-drilled
And/or tapped
Holes 2 places
Lockbody
hole
Hole for
ribbon
Cable
Install latch bolt using
two # 8x3/4" screws.
3
7/8"
1-1/2
Fire Stop Plate required
for fire rated doors
Slot
C of 1-1/2 Dia.
L
1/8" Dia. holes
(2) required
Attach Fire Stop Plate
Using self tapping screws
#8-32x1/2" long for wood &
metal doors
Hole for ribbon cable
Outside
of Door
Prep door according to supplied Corbin Russwin Inc. door marker.
Outside
of Door
Non Fire Rated Doors
Conduit (optional) is available
to provide weather protection
for exterior applications.
Install conduit half with
recessed panel ìNot For Use
On Fire Doorî visible from
outside of door.
FOR
USE
ON
FIRE
DOOR
NOT
Left Hand
Hinges Left.
Open Inward.
"LH"
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
"LHR"
Right Hand
Hinges Right.
Open Inward.
"RH"
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
"RHR"

5
Inside
of door
Tighten latch
assembly screws
Insure lockbody wire harness is positioned in the vertical slot. Attach inside cassette
housing and secure with screws.
6
5
Feed wires and
Connector if
Metal door
Inside
of door
Installation Instructions
Installing chassis to Door
Feed lockbody wire harness through 2-1/8" diameter lockbody hole and then install lockbody into
door.
I/S Cassette
Housing
Wire should come out
between edge of cassette
Harness
slot

6
7
Installation Instructions
Outside Escutcheon Installation
1A. For fire rated doors feed ribbon cable connector and ground wire from outside escutcheon
through the fire stop plate.
1B. For non-fire rated door applications, optional gaskets may be used as a weather seal
between the escutcheon and the door surfaces. An optional conduit is also available for
further protection. Feed ribbon cable connector and ground through the conduit (if used).
2. Slide the outside escutcheon over the lock, and hold the escutcheon to the door surface.
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Gasket
(optional)
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Keypad ribbon cable and ground
wire through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.

7
Installation Instructions
8Inside Escutcheon installation and Electrical connections
1. Remove black battery cover from the escutcheon with High Security T20 Torx bit provided.
2. Connect ground wire to terminal, connect keypad ribbon cable to controller, and connect lock
body motor harness to motor connector.
3. Feed all excess wire through inside door hole and/into outside escutcheon cavity, being careful
not to pinch wires.
NOTE: Connectors go on only one way, do not offset connector and be sure they are
completely seated.
4. Insert 2 #10 x 24 screws through top and bottom of inside escutcheon (use painted screw on top)
and thread into outside escutcheon. Straighten escutcheons and tighten securely, being careful
to avoid pinching wires.
5. Slide the Inside Lever onto the tube.
NOTE: For RF Technology versions refer to Section 5 to install through-bolt screws.
# 10 x 24 oval
head screw
Ground wire
Lockbody harness
Locate (2) oval head screws
and insert through the
Escutcheon into the outside
Escutcheon. Tighten firmly.
*Use screw with painted
white head in top Hole.
Failure to do this will
result in damage to
electronics.
Inside
of door
Motor connector
Ground Terminal
Lockbody harness
Red & Black wires
Keypad ribbon
cable
Keypad ribbon
cable
1
# 10 x 24 oval
head screw
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.Remote Power
Connector
(M35 Remote Power
Wiring Harness also
available as part
No. 793F069)
Gasket
(optional)

9
Installation Instructions
8
LEVER STYLE REMOVAL INSTALL
PLAIN LEVER
CYLINDER LEVER
PUSH RELEASE TOOL
ROTATE KEY
SLIDE LEVER OVER
INSERT KEY AND ROTATE
Push release tool
Into release hole,
Remove lever
Slide lever over
Lever catch
Pull on lever.
Make sure lever
will not pull off
Rotate key 45 clockwise
(from shed position),
Push in release tool into
Release hole, remove lever
Insert key and rotate
45 (from Shed position),
slide lever on
Make sure lever will
not pull off
Installation and removal of Lever and Standard Cylinder
Install Standard Cylinder
Make sure lock is unlocked.
A. Make sure cylinder tailpiece is aligned in same direction as cylinder bible. Slide cylinder all the
way into lever.
For 6 pin cylinder: Fold retainer at hinge and press fit retainer halves together as shown.
For 7 pin cylinder: Break retainer at hinge and discard spacer section. Also remove black
cylinder spacer from inside of chassis rollback for clearance.
7/8"
(22) 11/16"
(17)
Standard Cylinder Tailpieces
6 PIN 7 PIN
ACTUAL
SIZE
SHOWN
RELEASE
TOOL
RELEASE
TOOL

10
Installation Instructions
Battery Polarity
9
Tabs Retaining Slots
Security Screw
Battery Keeper
Bottom Tabs
Top Tab
Battery Installation
1. Remove battery keeper by lifting top tab and pulling away from the unit.
2. Install (6) AA Batteries into controller compartment being careful to align +/- polarity
properly.
3. Install Battery Keeper by first inserting bottom tabs in bottom slots of controller. Lift the
top tab over batteries and snap into position.
4. Attach battery cover to inside controller escutcheon making sure to line up tabs with
retaining slots in battery cover. Secure with security screw using security bit T20.
T20 bit
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.

11
5) Installation of RF Technology Lock
10
Battery Keeper
Bottom Slots
Antenna
circuit
board
Flathead thru-bolt
* Use screw with painted head
Failure to do so will result in damage to electronics
Mounting Posts
Screwdriver slot
The RF Technology Lock (M804, M805, M806) is installed as described in
section 4 with the following exceptions:
Installation of the top through-bolt screw
Removal procedure for the battery keeper
1. Installation of the top through-bolt screw:
The antenna board must be carefully moved to access the upper through-bolt screw. Care
should be taken to prevent damage to the antenna retaining tabs during this process.
Press the two tabs away from the antenna board and lift the board off the mounting posts.
Insert the oval head through-bolt and secure the escutcheon in place. After tightening the top
through-bolt, replace the antenna board by placing it on the mounting posts and pressing into
the retaining tabs.
2.Removal and Installation Procedure for Battery Keeper
To remove the battery keeper, a flat blade screwdriver or similar tool must be used.
Insert screwdriver into slot at top of battery keeper. Lift up and pull the top of the keeper
away from the batteries.
To install the battery keeper insert bottom tabs in bottom slots of controller, then press keeper
over batteries and snap into position.
Retaining Tabs
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.

6) Operational Check
12
11
Lock Operational Check For devices with cylinders:
1. Insert key into cylinder and rotate.
2. The key will retract the latch.
3. Enter 1234 to unlock outside lever.
4. If lock is prox only (M802) or RF Technology with prox (M805) - refer to keypad
programming instructions (FM226) to program lock using Accessware software.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Corbin Russwin, Inc. Technical Product Support:
225 Episcopal Road Corbin Russwin, Inc.
Berlin, CT 06037-4004 Phone 800-810-WIRE (9473)
www.corbinrusswin.com
copyright 2007
Canada: Assa Abloy DSS Canada
160 Four Valley Drive
Vaughun, ONT L4K 4TG
www.yalecorbin.on.ca

7) Hard Wiring Instructions
12
Hardwiring options include one or a combination of the following: M861
Forced Door Propped Door Option, M35 Power/Remote Unlocking Harness
1. Caution: disconnect all input power before beginning installation to prevent
 electrical shock and equipment damage.
2. Installer must be a trained, experienced service person.
3. All wiring must comply with applicable local electrical codes, ordinances
 and regulations.

7.1) Important
1. With new applications, an ElectroLynx™ door harness with 8 and 4 pin connectors
 will be pre-installed inside door by ASSA ABLOY door manufacturer when specified
 during ordering process.
2. Wiring to pigtail harness is per facility wiring requirement. ElectroLynx™ connector
 terminations and wire colors all match.
3. If door does not have an ElectroLynx™ type door harness, cut connectors off
 product and hard wire, or consult factory for appropriate mating harness.

7.2) Installation Notes
The system is designed to be installation friendly with pluggable connectors from the
electric hinge through the door to the rail. The only wiring required is to the loose wires
on the pigtail harness assembly on the frame side of the electric hinge.
IMPORTANT:
The plug and receptacle connectors are designed to mate and lock together as shown
in the figure. Plug the connectors into each other with the locking mechanism aligned
as indicated.
Do NOT Force connectors on any other way.

7.3) ElectroLynx™ Connector System Notes:
As part of their promise to provide
innovative, fast and effective, and higher
security solutions to their customers,
ASSA ABLOY Group companies offer
ElectroLynx™, a universal quick-connect
system that simplifies the electrification of
the door opening.
ElectroLynx™ is a registered trademark of
ASSA ABLOY North America, Inc.
Receptacle
Locking Mechanism
Plug
Hardwiring Made Easy
ELECTRO
TM

7.4) M861 Quick Code, Forced Door Propped Door Option.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 2)
 a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
  connectors as shown in Fig. 2 during product installation.
 b. Hard wire DPS switch as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 2)
 a. Cut the 4-pin connector off the Forced Door Propped Door harness and hard wire
  to ElectroLynx™ two conductor door harness.
 b. Hard wire door harness to power transfer device.
 c. Hard wire DPS switch to power transfer device.
Installation:
B
A
Red, 1
Black, 2
White, 3
Green, 4
Fig. 2
Forced Door/Propped Door Option
ElectroLynx™ Wiring System
QC4A Electric Hinge
with 4-pin connectors,
and pigtail harness
ElectroLynx Door
Harness with
8 & 4-pin
connectors.
Harness location
is dependent on
door type.
3 4
White Orange
(-) REX REX Data Out Data In RTS (EGND)
+9
C
*NC
D
Door
Outside
Escutcheon
Inside Escutcheon
Ground Tab REX Connector
TB2
Motor
Connector
TB1
M861 Forced
Door,
Propped Door
Harness
4-pin
connector
A
B
B
D
C
B
Fig. 1
1 2 3
4
7
5
8
0
6
9
#
*
C
127 8
5 6
3 2 1
4
Tan
3
Pink
DPS Switch
*Wire for switch
contact closure
when door is
opened. Typical
locations shown
in Fig. 1
REX
connector,
connect to
the
connector
coming
from the
device.
(See page 3)
7) Hard Wiring Instructions
Controller
DPS Connector
used for M861
Option
13
(Exit Device Escutcheons Shown)

14
7.5) M35 Power/Remote Unlocking Harness.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 3)
 a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
  connectors as shown in Fig. 3 during product installation.
b. Hard wire 784 power supply as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 3)
a. Cut the 8-pin connector off the Power/Remote Unlocking harness and hard wire
  to non-ElectroLynx™ door harness. Remote power requires three conductors and
remote unlock requires two conductors.
b. Hard wire door harness to power transfer device.
c. Hard wire 784 power supply as shown.
Installation:
Black, 1
Red, 2
White, 3
Green, 4
Orange, 5
Blue, 6
Brown, 7
Yellow, 8
784
9VDC
Power Supply
Fig. 3
Power/Remote Unlocking
ElectroLynx Wiring System
QC8 Electric Hinge
with 8-pin connectors,
8 wires and pigtail harness
ElectroLynx Door Harness
with 8 & 4-pin connectors.
Harness location is
dependent on door type.
120 VAC L/N/G
EGND
+9 VDC
-9 VDC
1 2 3 4 5 6 7 8
Red Black White Orange Blue Brown Yellow Green
(-) REX REX Data Out Data In RTS (EGND)
+9
REX Input
Connect to
Device.
Only used in
combination
with the M861
Option.
It may be left
unconnected.
M35
Power/Remote
Unlocking
Harness
6 AA batteries MUST be removed from
controller if 784 Power supply is used.
Door
Outside
Escutcheon
Inside
Escutcheon Ground Tab Remote Power and
REX Connector TB2
Motor
Connector
TB1
7) Hard Wiring Instructions
CNO
Normally Open
momentary switch
(Remote unlock
- REX option)

15
7.6) M35 Power/Remote Unlocking with M861 Propped Door, Forced Door.
1. ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 4)
 a.  Look for the mating part on ASSA ABLOY doors and frames. Then plug in all
  connectors as shown in Fig. 4 during product installation.
 b. Hard wire forced/propped, hard power and/or remote unlock (REX) as shown.
2. Non-ElectroLynx™ System Wiring Instructions (refer to Fig. 1 and Fig. 4)
 a. Cut the 8-pin connector off the Power/Remote Unlock harness and hard wire
  to non-ElectroLynx™ door harness. Remote power requires three conductors
  and remote unlock requires two conductors.
 b. Hard wire door harness to power transfer device.
 c. Hard wire forced/propped, hard power and/or remote unlock (REX), as shown.
Installation:
1 2 3 4 5 6 7 8
Red Black White Orange Blue Brown Yellow Green
(-) REX REX Data Out Data In RTS (EGND)
+9
Black, 1
Red, 2
White, 3
Green, 4
Orange, 5
Blue, 6
Brown, 7
Yellow, 8
784
9VDC
Power Supply
Fig. 4
Power/Remote Unlocking
Forced Door, Propped Door
ElectroLynx Wiring System
QC12 Electric Hinge
with 8 and 4-pin connectors,
12 wires and pigtail harness
ElectroLynx Door Harness
with 8 & 4-pin connectors.
Harness location is
dependent on door type.
120 VAC L/N/G
EGND
+9 VDC
-9 VDC
Red, 1
Black, 2
White, 3
Green, 4
DPS Switch
*Wire for switch
contact closure
when door is opened.
Typical locations
shown in Fig. 1
C
*NC
REX Input
Connect to
Device
(See page 3)
M35
Power/Remote
Unlocking
Harness
4
Tan
3
Pink
6 AA batteries MUST be removed from
controller if 784 Power supply is used.
Door
Outside
Escutcheon
Inside
Escutcheon Ground Tab
Remote Power and
REX Connector TB2
Motor
Connector
TB1
M861 Forced
Door,
Propped Door
Harness
4-pin
connector
3 2 1
Controller
7) Hard Wiring Instructions
END OF INSTALLATION INSTRUCTIONS
CNO
Normally Open
momentary switch
(Remote unlock
- REX option)