Corbin Russwin CL33600 User manual

Attention Installer
Cylindrical Lockset Installation Instructions
CL33600 TCRNE1 Series
M812 - iCLASS®Reader Option
FM313 6/09 (617417060)
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
For Technical Assistance call Corbin Russwin at 1-800-810-WIRE (9473)
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.

CL33600 Series Cylindrical Lock
1) Warning
Table of Contents
2
Copyright © 2009 Corbin Russwin, Inc. All rights reserved.
Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.
1) Warning................................................................................2
2) General Description.............................................................3
3) Specifications / Features ....................................................3
4) Product Illustration .............................................................4
5) Installation Instructions......................................................5
6) Wiring Diagrams................................................................12
7) Mechanical Operational Check.........................................16
8) Electrical Operational Check.............................................16
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a resi-
dential installation.
This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the inter-
ference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
• Consult the dealer or an experienced technician for help
The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications were
met. This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may cause undesired operation.
Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des
règlements d’équipement. L’opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer
l’interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l’interférence qui
peut causer l’opération peu désirée.
Warning: Changes or modications to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
Observe precautions for handling electrostatic sensitive devices.
!

CL33600 Series Cylindrical Lock
3
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Total
One-Way
Length of
Wire Run (ft)
Load Current @ 12VDC
1/4A 1/2A 3/4A 1A 1-1/4A 1-1/2A 2A 3A
100 20 18 16 14 14 12 12 10
150 18 16 14 12 12 12 10 —
200 16 14 12 12 10 10 — —
250 16 14 12 10 10 10 — —
300 16 12 12 10 10 — — —
400 14 12 10 — — — — —
500 14 10 10 — — — — —
7501210——————
1,000 10 — — — — — — —
1,500 10 — — — — — — —
Total
One-Way
Length of
Wire Run (ft)
Load Current @ 24VDC
1/4A 1/2A 3/4A 1A 1-1/4A 1-1/2A 2A 3A
100 24 20 18 18 16 16 14 12
150 22 18 16 16 14 14 12 10
200 20 18 16 14 14 12 12 10
250 18 16 14 14 12 12 12 10
300 18 16 14 12 12 12 10 —
400 18 14 12 12 10 10 — —
500 16 14 12 10 10 — — —
750 14 12 10 10 — — — —
1,000 14 10 10 — — — — —
1,500 12 10 — — — — — —
12VDC System
• Reader Draw = 125mA (maximum)
• 12VDC Solenoid Draw =250mA (normal state)
• Total System Draw = 375mA
24VDC System
• Reader Draw = 125mA (maximum)
• 24VDC Solenoid Draw = 150mA (normal state)
• Total System Draw = 275mA
The Corbin Russwin Access 600 TCRNE1 Series cylindrical lock is designed to interface with existing Wiegand
Electrical Access Control (EAC) panels. The reader requires 12 or 24VDC for power and is compatible with HID
iCLASS 13.56 technology. The Access 600 technology is designed around Corbin Russwin’s Grade 1 hardware.
The cylindrical lock (with external DPS, Door Position Switch) comes with complete inside REX (request to exit)
monitoring and is available in 12VDC or 24VDC. Weatherseal gaskets are also included for outdoor applications.
The Access 600 reader provides visual (LED) and audible indication of lock state (locked/unlocked).
Latch – Stainless steel, ½” (13mm) throw
Optional: ¾” (19mm) throw deadlocking
fire latch for pairs of doors
• Deadlocking latch prevents manipulation when door closed
• Door Thickness – 1-3/4” (44mm) to 2” (50mm) standard
Optional 2” (50mm) to 2-1/4” (57mm) optional
• Outside lever controlled by reader or key retracts latch
• Inside Lever produces REX (request to exit) signal
• Fail Safe or Fail Secure operation (must specify)
• UL re listed
• Wire from EAC Panel to door must be shielded with a drain.
Drain terminated at EAC Panel controller
• Complete monitoring of door (External DPS supplied)
• Wires directly to EAC Panels
• Accepts all HID standard iCLASS bit formats
• QC12 Hinge with ElectroLynx plug and play
2) General Description
3) Specifications / Features
Wiegand Access
Control System
McKinney
Electronic
Transfer
Hinge
Door
Status
Switch
Wire Gauge Charts
Patent Pending

4
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Tools Required:
• Phillips Screw Driver (Standard size)
• Flat Blade Screw Driver (Standard size)
• 1/8" Allen Wrench
4) Product Illustration

CL33600 Series Cylindrical Lock
5
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions
Left Hand
Hinges Left.
Open Inward.
“LH”
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
“LHRB”
Right Hand
Hinges Right.
Open Inward.
“RH”
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
“RHRB”
1. Verify Hand and Bevel of door. Illustrations shown are as viewed from the outside or secure
side of opening.
2. Prep door according to supplied door marker (FM291)). For door manufacture templates
visit www.corbinrusswin.com and reference template # T31071.
Outside Face of Door Outside Face of Door

6
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
3. Install Latch Bolt with beveled bolt facing the strike
using two #8 x 3/4” combination screws (Fig. 3a):
4. Install Strike Plate using two #12 x 1” combination screws (Fig. 4a):
Optional Strike Box
Fig. 3a
Fig. 4a

CL33600 Series Cylindrical Lock
7
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
Fig. 6a
Fig. 6b
Outside Face of Door
6. Installing Lock - Feed lock body and wire through 2-1/8” diameter hole from outside of door. Be sure
latch engages lock body as shown (Fig. 6b:
Important: Door must remain open during installation.
Use door stop
6. Install Inside Spring Cassette:
a. Feed lock body wires and cassette (REX) wires in slot on face of door (Fig. 6a)
Note: Be careful to keep wires in slot cut into door.
b. Tightening using two #12-24 screws.
Note: DO NOT PINCH wires when tightening.
Fig. 6a Fig. 6b
Inside Face of Door
Keep wires in slot:
DO NOT pinch under
Spring Cassette
Lock Body Wires
REX Wires
Ground Wire
Spring Cassette

8
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
8. Installation and Removal of Lever and Standard Cylinder:

CL33600 Series Cylindrical Lock
9
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
5) Installation Instructions (Continued)
9. Installing Outside (Reader) Escutcheon and Ground Wire:
a. Insert reader assembly and route wires through door (Fig. 9a).
b. Install two #8-32 x 1-3/4” at head screws (Fig. 9b).
c. Connect pin-5 green/yellow ground wire ring terminal to top
right screw (Fig. 9c).
Fig. 9a
Gasket required
for exterior door
applications.
10. Secure Mounting Plate using two #8 x 3/4” combination
surface mount screws.
Add Gasket (if necessary):
Remember an inside gasket must be used
when installing in an outdoor application.
Fig. 9c Detail
Ground Wire
Ring Terminal
Fig. 9a Fig. 9b
Inside Face of Door
Fig. 9

10
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
1. Connect P3 (2-pin connector) from lockbody
to J3 on module (Fig. 11).
2. Connect P4 (6-pin connector) from lockbody
to J4 on module (Fig. 11).
3. Connect ElectroLynx harness (4 and 8-pin)
from door harness to ElectroLynx harness
on interior PCB assembly (Fig 11).
NOTES:
Neatly fold the wires onto themselves and into the remaining
space to prevent pinching wires when mounting escutcheon.
Do not tuck extra mortise lockbody wires back inside the lock
body cylinder hole.
Connectors go on only one way.
Do not offset connector and be sure they are completely seated.
5) Installation Instructions (Continued)
11. Connector Attachment (Interior PCB Assembly):
Fig. 11
J1
J2
To ElectroLynx
Harness
J5
From Reader
Board P5 to J5
PCB Layout - Wire Assignments - ElectroLynx Assembly (Molex)
J2 J1
1-Violet Lock Neg
(Solenoid, neg)
3-Pink
N/A
1- Black
PWR NEG
3-White
DATA 1
5-Orange
RX (NO)
7-Brown
EGND
2-Gray Lock Pos
(Solenoid, pos)
4-Tan
N/A
2-Red
PWR POS
4-Green
DATA 0
6-Blue
RX (COM)
8-Yellow
LED
12. Outside Wire Positioning
Please follow these steps prior to installing
inside escutcheon to prevent any damage
caused by pinching wires:
a. Once wires are arranged, position piece
at a rotated angle against the door, under
earth ground wire.
b. Press piece against door unwhile turning
clockwise (Fig. 12a).
c. Twist into place, perpendicular with door
(Fig. 12b).
Fig. 12A
Rotate Clockwise
Inside of Door
Fig. 12B

CL33600 Series Cylindrical Lock
11
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Tighten the inside escutcheon securely to
the mounting plate with the Phillips at
head machine screws provided.
5) Installation Instructions (Continued)
14. Inside Eschutcheon Assembly:
Fig. 15
a. Drill 1” hole in door for magnet.
b. Drill 1” hole in frame for switch.
c. Wire to ElectroLynx® frame harness as shown
in wiring diagrams on following pages.
15. Install Door Position Switch (Supplied with Product):
13. Connector Attachment (Exterior PCB Assembly)
a. Connect P3 (2-pin connector) from lockbody
to J3 on module (Fig. 13).
b. Connect P4 (6-pin connector) from lockbody
to J4 on module (Fig. 13).
Fig. 13
From Lock
Body P3 to J3 From Lock
Body P4 to J4
J4J3
McKinney
Electronic
Transfer
Hinge
Inside Face of Door
Fig. 14
#8-32 x 5/8” Long
Phillips Flat Head
Escutcheon Screws
Door
Status
Switch
Wiegand Access
Control System

12
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Reader LED Conguration
The Harmony Series reader can be congured for (3) modes of LED operation.
The Access 600 series reader can be congured for (3) modes of LED operation.
Programming cards are supported to congure the behavior for LED color activity.
Call 1-800-WIRE for details.
Mode 1:
• Red LED ‘ON’ when powered.
• Presenting a 13.56MHz proximity card will cause LED to ‘FLICKER’ green
and return to red state.
• Reference Diagram #1 or #4 as a function of power requirement
(12VDC or 24VDC).
Note: LED wire is unconnected.
Mode 2:
• Green LED “ON” when powered.
• (No Flicker) after presenting valid 13.56MHz proximity card.
• Reference Diagram #2 or #5 as a function of power requirement (12VDC or 24VDC).
Note: LED wire must be connected to circuit GROUND of the system’s
power supply.
PIN8 (Yellow – LED)
PIN 6 (Blue – RX COM)
PIN 4 (Green – Data 0)
PIN 2 (Red – Reader POS)
PIN 1 (Black – Reader NEG)
PIN 3 (White – Data 1)
PIN 5 (Orange – RX NO)
PIN 7 (Brown - EGND)
PIN 4 (Tan – DPS)
PIN 2 (Gray – Lock POS)
PIN 1 (Violet – Lock NEG)
PIN 3 (Pink – DPS)
Mode 3:
• EAC Panel controls LED operation.
• Reference Diagram #3 or #6 as a function of power requirement (12VDC or 24VDC).
Note: Control of LED is a function of the EAC panel equipment (ie. relay) to toggle between green and red.
Note: When LED wire is tied directly into EAC panel relay, no AC signals should be applied on wire or door reader
performance will be interfered (refer to Diagram #3 or #6).
6) Wiring Diagrams
Product 8 PIN CONNECTION 4 PIN CONNECTOR
1-Black 2-Red 3-White 4-Green 5-Orange 6-Blue 7-Brown 8-Yellow 9-Violet 10-Gray 11-Pink 12-Tan
ACCESS CONTROL DEVICES: CL33600 TCRNE1 Series M12 - iCLASS ( ElectroLynx wire Color / Function assignments
12 or 24VDC
Reader Power
WIE-
GAND
WIE-
GAND
RX RX EGND LED 12 OR 24 VDC
(LOCK RELAY
NOT
USED
NOT
USED
Corbin Russwin
CL33600 M12
NEG POS DATA_1 DATA_0 NO COM EGND REF.
DIA-
GRAMS
NEG POS N/A N/A

CL33600 Series Cylindrical Lock
13
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
6) Wiring Diagrams
DIAGRAM #1 – MODE 1: LED WIRE NOT USED = RED LED ‘ON’ WHEN POWERED
QC12
Electric Hinge
Power Supply
(By Others)
Electrical Access
Control Panel
(By Others)
Use (NC) for Fail
Safe Operation
Lock Relay
(NO) Fail Secure
Operation
DPS
DPS
DATA 1
DATA 0
RX (NO)
RX (COM)
READER NEG - Black, 1
READER POS - Red, 2
DATA 1 - White, 3
DATA 0 - Green, 4
RX (NO) - Orange, 5
RX (COM) - Blue, 6
*EARTH GROUND - Brown, 7
LED - Yellow, 8
LOCK NEG - Violet, 9
LOCK POS - Gray, 10
DPS (NC) - Pink, 11
DPS (COM) - Tan, 12
Not Used
CL33600
Series Lock
Door
Status
Switch
12/24 VDC
H N G
- +
120 VAC
Input
Black (Hot)
White (Neutral)
Green (Gnd)
12 Conductor
ElectroLynx Harness
White (C)
Green (NC)
Access 600 Reader Requires
12 or 24 VDC Power
12/24VDC SYSTEM
Reader Draw = 125mA
12VDC Solenoid Draw = 250mA
12VDC Total Current Draw = 375mA
24VDC Solenoid Draw = 150mA
24VDC Total Current Draw = 275mA
Typlcal CL33600 x M812 Series Lock Application Diagram (12/24VDC Lock)
*IMPORTANT: Pin 7 must be tied to earth ground in the access control panel.
Failure to follow proper ESD safe grounding procedures could lead to equipment failure.
Patent Pending

14
CL33600 Series Cylindrical Lock
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Typlcal CL33600 x M812 Series Lock Application Diagram (12/24VDC Lock)
DIAGRAM #2 – MODE 2: LED WIRE TIED TO GROUND = GREEN LED ‘ON’ WHEN POWERED
6) Wiring Diagrams (Continued)
QC12
Electric Hinge
Power Supply
(By Others)
Electrical Access
Control Panel
(By Others)
Use (NC) for Fail
Safe Operation
Lock Relay
(NO) Fail Secure
Operation
DPS
DPS
DATA 1
DATA 0
RX (NO)
RX (COM)
READER NEG - Black, 1
READER POS - Red, 2
DATA 1 - White, 3
DATA 0 - Green, 4
RX (NO) - Orange, 5
RX (COM) - Blue, 6
*EARTH GROUND - Brown, 7
LED - Yellow, 8
LOCK NEG - Violet, 9
LOCK POS - Gray, 10
DPS (NC) - Pink, 11
DPS (COM) - Tan, 12
Door
Position
Switch
12 / 24 VDC
H N G
- +
120 VAC
Input
Black (Hot)
White (Neutral)
Green (Gnd)
12 Conductor
ElectroLynx Harness
White (C)
Green (NC)
Access 600 Reader Requires
12 or 24 VDC Power
CL33600
Series Lock
12/24VDC SYSTEM
Reader Draw = 125mA
12VDC Solenoid Draw = 250mA
12VDC Total Current Draw = 375mA
24VDC Solenoid Draw = 150mA
24VDC Total Current Draw = 275mA
*IMPORTANT: Pin 7 must be tied to earth ground in the access control panel.
Failure to follow proper ESD safe grounding procedures could lead to equipment failure.
Patent Pending

CL33600 Series Cylindrical Lock
15
Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Typlcal CL33600 x M812 Series Lock Application Diagram (12/24VDC Lock)
12/24VDC SYSTEM
Reader Draw = 125mA
12VDC Solenoid Draw = 250mA
12VDC Total Current Draw = 375mA
24VDC Solenoid Draw = 150mA
24VDC Total Current Draw = 275mA
DIAGRAM #3 – MODE 3: LED WIRE TIED TO EAC PANEL = EAC PANEL CONFIGURABLE
6) Wiring Diagrams (Continued)
QC12
Electric Hinge
Power Supply
(By Others)
Access 600 Reader Requires
12 or 24 VDC Power
Electrical Access
Control Panel
(By Others)
Use (NC) for Fail
Safe Operation
Lock Relay
(NO) Fail Secure
Operation
DPS
DPS
DATA 1
DATA 0
RX (NO)
RX (COM)
LED
READER NEG - Black, 1
READER POS - Red, 2
DATA 1 - White, 3
DATA 0 - Green, 4
RX (NO) - Orange, 5
RX (COM) - Blue, 6
*EARTH GROUND - Brown, 7
LED - Yellow, 8
LOCK NEG - Violet, 9
LOCK POS - Gray, 10
DPS (NC) - Pink, 11
DPS (COM) - Tan, 12
CL33600
Series Lock
Door
Position
Switch
12/24 VDC
H N G
- +
120 VAC
Input
Black (Hot)
White (Neutral)
Green (Gnd)
12 Conductor
ElectroLynx Harness
White (C)
Green (NC)
*IMPORTANT: Pin 7 must be tied to earth ground in the access control panel.
Failure to follow proper ESD safe grounding procedures could lead to equipment failure.
Patent Pending

Copyright © 2009 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the
express written permission of Corbin Russwin, Inc. is prohibited.
Note: Once electrical wiring has been successfully
completed according to proper application, follow
the following step:
a. Turn power ON.
b. Verify LED located on reader is ON (Red or Green
depending on reader conguration (See reader LED
Configuration).
c. Present proximity credential and verify LED and
sounder activity.
d. Verify valid card read at EAC Panel.
e. Verify system operation functions; i.e., when prox
credential is presented to reader that the door unlocks.
7) Mechanical Operational Check
8) Electrical Operational Check
Before closing door test for cylinder function of lock cylinder
and Inside lever:
a. Insert key into cylinder and rotate.
b. The key will retract the latch. Key should rotate freely.
c. Inside lever retracts latch.
d. Close door, ensure latch fully extends into strike
and does not bind.