Cornelius V4 Operating instructions

3120300031
For Technical Service Assistance
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
For Technical Service Assistance
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Revision Date: May 06, 2014
Revision: B
Cornelius Inc.One
Cornelius Place
Anoka, MN 55303 -
6234

312030003 2
CONTROL PANEL SWITCH IDENTIFICATION
MENU SELECTIONS AND DESCRIPTIONS
Enter the Programming Mode, by pressing and holding the switch
“Menu/Select”until “Clock” appears on “MESSAGE DISPLAY”.
To advance through the “MENU SELECTIONS” you must repeated-
ly press and release the “Forward” (Cancel Defrost) switch. The
following is a list of menu selections and their brief descriptions.
MENU SELECTIONS BRIEF DESCRIPTIONS
CLOCK (SEE NOTE 1)
DEFROST (AUTOMATIC)
SLEEP (SLEEP TIME)
WAKE UP (WAKE UP TIME)
VIS SET
VIS READ
SENSORS
VOLTAGE
DIAGNOSE
TOTALS
MOTORS
REF TYPE
NOTE 1: The “CLOCK” (time of day) must be programmed into the Unit
electronics before the Unit “DEFROST” (AUTOMATIC), SLEEP (SLEEP
TIME), and “WAKE UP” (WAKE UP TIME) WILL FUNCTION.
Time of day and the day of the week.
Time of day, the Unit is to go to sleep.
Time of day, Unit is to wake up.
Adjust product viscosity setting.
Displays actual viscosity readout.
Displays sensors temperatures readout.
Displays voltage readout.
Checks Unit components for proper operation.
Displays cycles and hours totals.
Programs beater motors into Unit electronics.
Programs refrigerant type into Unit electronics.
ÍÍÍÍ
ÍÍÍÍ
MS
(Forward)>
<(Backward)
Display
ON
MOTOR
Side 1
Side 2
BLEND
ON/OFF SYRUP PRIME
OFF
ERROR
RESET
Manual Defrost Menu/Select
Cancel Defrost
ER
QUICK REFERENCE
GUIDE
FCB V4 PROGRAMMING
Time of day, defrost cycle is to occur.
NOTE 2: When DIP6 switch is in “ON” position, the control panel switches
will disable (lock-out) after 90 seconds. Pressing any switch on the control
panel for 5-seconds will enable (activate) the control panel switches. When
in programming menu, control panel security will not re-establish until after
exiting the programming menu.

3120300033
OPTIONS: (DIP SWITCHES 1 THROUGH 10)
DIP1
(POS MESSAGE)
DIP2
(POS MESSAGE)
DIP3
(EXPANSION VALVES)
DIP4 (BEATER MOTOR
CURRENT CALIBRATION)
DIP5
(DISABLE AUTO
CALIBRATION)
DIP6
(CONTROL PANEL
SECURITY)
DIP7
(CELSIUS
MODE)
DIP8
(DAYLIGHT
SAVINGS TIME)
DIP9
(HOT-GAS
DEFROST)
DIP10
CALENDAR
DST+1HR
(see DIP 8)
DST–1HR
(see DIP 8)Programming standard (winter) time into
Unit electronics.
Used to program month, day, and year
into the Unit electronics.
Service use only.
Switch “ON” hot-gas defrost or “OFF”
electric defrost.
Switch No. 8 must be in “ON” position to
enable daylight (summer) savings or stan-
dard (winter) time to be programmed into
the Unit electronics.
Switch “ON” for celsius or “OFF” for
fahrenheit readings.
Switch in “ON” enables and switch in “OFF”
disables control panel security.
See Note 2.
Switch in “ON” position prevents beater mo-
tors current from automatically self-calibrat-
ing at completion of each defrost cycle.
Switch No. 3 must be in the “OFF”
position for standard Units with
pulse expansion valves. Switch No.
3must be in the “ON” position for
older Units with mechanical expan-
sion valves.
Used to program POINT OF SALE dis-
play messages into Unit electronics.
Used to program POINT OF SALE dis-
play messages into Unit electronics.
Used to adjust beater motor cur-
rent (either side).
Programming daylight (summer) savings
time into Unit electronics.

312030003 4
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
ÍÍÍ
CLOCK <BACKWARD
LOCK SETTING
FORWARD>
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
CTU1015P
M/S
Operating
mode ER
ER
M/S
Press 5 seconds
FORWARD>
FORWARD> SELECT HOUR
AM OR PM
M/S
ÍÍÍÍÍ
ÍÍÍ
CTU1015P
FORWARD> SELECT
MINUTES
M/S
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
CTU1015P
FORWARD> SELECT
DAY OF
WEEK
M/S
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
ÍÍÍ
CTU1015P
M/S
TO LOCK IN, ON
THE HOUR
MUST BE PRESSED
THREE TIMES
M/S
NOTE: The “clock”(TIME OF DAY) must be prgrammed
into the Unit before “DEFROST”(AUTOMATIC)
“SLEEP”(SLEEP TIME) and “WAKE UP”(WAKE UP
TIME) will fuction.

3120300035
M/S
M/S
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
DEFROST
Operating
mode
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
s
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍ
1MO 315A
ER
ER
SELECT
DAY OF
WEEK
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
1 1015P
SELECT HOUR
AM OR PM
FORWARD>
M/S
SELECT
MINUTES
USE SAME SEQUENCE AS
ABOVE TO PROGRAM
DEFROST 2 THRU 9
ER
SELECT HOUR
AM PM
SELECT
MINUTES
Operating
mode
ER
ER
ER
One Defrost Per Setting Defrost Same
Time Every Day
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
ÍÍÍ
FORWARD>
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
mo
M/S
ÍÍÍÍ
ÍÍÍ
1MO 315A
ÍÍÍÍ
ÍÍÍ
1MO 415A
ÍÍÍÍ
ÍÍÍ
1MO 415A
FORWARD>
ÍÍÍÍ
ÍÍÍ
1MO 430A
LOCK
M/S LOCK
ÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍ
1MO 430A
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
s
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
1 1015P
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
1 1015P
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
1 1015P
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
2 715A
FORWARD>
USE THE SAME SEQUENCE AS
ABOVE TO PROGRAM
DEFROST 2 THRU 9
<BACKWARD
FORWARD>

312030003 6
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SLEEP
Operating
mode
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
s
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO
ER
ER
SELECT
DAY OF
WEEK
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
S 730A
SELECT HOUR
AM OR PM
FORWARD>
M/S
SELECT
MINUTES
ER
Operating
mode
ER
ER
ER
One Sleep Per Setting Sleep Same
Time Every Day
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ
FORWARD>
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
mo
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO
ÍÍÍÍ
ÍÍÍÍ
SMO 1200A
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO 100A
ÍÍÍÍ
ÍÍÍÍ
LOCK
M/S LOCK
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
FORWARD>
<BACKWARD
FORWARD>
FORWARD>
SMO 100A
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
SMO 115A
S 730A
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
S 830A
SELECT MINUTES
ÍÍÍÍ
ÍÍÍÍ
FORWARD>
S 830A
ÍÍÍÍ
ÍÍÍÍ
S 845A
M/S
SELECT HOUR
AM OR PM
LOCK

3120300037
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
WAKE UP
Operating
mode
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
s
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO
ER
ER
SELECT
DAY OF
WEEK
FORWARD>
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
S 730A
SELECT HOUR
AM OR PM
FORWARD>
M/S
SELECT
MINUTES
ER
Operating
mode
ER
ER
ER
One Wake Up
Per Setting Wake Up Same
Time Every Day
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
FORWARD>
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
mo
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO
ÍÍÍÍ
ÍÍÍÍ
SMO 1200A
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SMO 100A
ÍÍÍÍ
ÍÍÍÍ
LOCK
M/S LOCK
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
FORWARD>
<BACKWARD
FORWARD>
FORWARD>
SMO 100A
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
SMO 115A
S 730A
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
S 830A
SELECT MINUTES
ÍÍÍÍ
ÍÍÍÍ
FORWARD>
S 830A
ÍÍÍÍ
ÍÍÍÍ
S 845A
M/S
SELECT HOUR
AM OR PM
LOCK

312030003 8
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
VIS SET
<BACKWARD
Not : Th dir ction of arrows
(<< >>) on m ssag display
indicat s which s t of
numb rs b longs to which
fr z cylind r. A No. 4
s tting indicat s th thinn st
product consist ncy, and a
No. 12 s tting indicat s th
thick st.
LEFT-SIDE VISCOSITY
BLINKING
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
<< >>
M/S
ÍÍÍÍ
ÍÍÍÍ
<<
FORWARD>
FORWARD>
Operating
mode ER
>>
SELECT VISCOSITY
NO.
FORWARD>
M/S
LOCKS
SETTING
RIGHT-SIDE VISCOSITY
BLINKING
SELECT VISCOSITY
NO.
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
VIS READ
<BACKWARD
ACTUAL VISCOITY READĆ
OUT OF PRODUCT IN
EACH FREEZE CYLINDER
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
M/S
Operating
mode ER
ER
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
SENSORS
<BACKWARD
LEFT READING
-REFREGERATION
COILS INLET NO. 1
LOCK IN
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
35 78 123
M/S
M/S
Operating
mode ER
ER
MIDDLE READING
-REFREGERATION
COILS INLET NO. 2
RIGHT READING
-COMMON OUTLET
TEMPERATURE
READOUT (3)

3120300039
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
VOLTAGE
<BACKWARD
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
230
M/S
M/S
Operating
mode ER
ER
VOLTAGE READOUT
VOLTAGE READOUT

312030003 10
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
DIAGNOSE
DEFROST 1
<BACKWARD
DEFROST 2
SYRUP 1
SYRUP 2
WATER 1
WATER 2
COMPRESS
RF SOL 1
H2O PUMP
Operating
mode
NO. 1 BEATER MOTOR
WILL OPERATE WHILE
SWITCH IS PUSHED
NO. 2 BEATER MOTOR
WILL OPERATE WHILE
SWITCH IS PUSHED
NO. 1 DEFROST SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED
NO. 2 DEFROST SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED
NO. 1 SYRUP SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED
NO. 2 SYRUP SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED
NO. 1 CARBONATED WATER
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED
NO. 2 CARBONATED WATER
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED
NO. 1 REFRIGERATION
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED
NO. 2 REFRIGERATION
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED
RF SOL 2
FORWARD>
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
MOTOR 1
FORWARD>
M/S
M/S
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
MOTOR 2
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
FORWARD>
M/S
M/S
ER
ER
WATER PUMP RELAY ON
MASTER CIRCUT BOARD WILL
CLICK WHEN M/S SWITCH IS
PUSHED
COMPRESSOR WILL
OPERATE WHILE M/S
SWITCH IS PUSHED