Cornelius V4 Operating instructions

3120300031

For Technical Service Assistance

Phone: 800-238-3600

Fax: 800-535-4231

E-Mail: [email protected]

For Technical Service Assistance

Phone: 800-238-3600

Fax: 800-535-4231

E-Mail: [email protected]

Revision Date: May 06, 2014

Revision: B

Cornelius Inc.One

Cornelius Place

Anoka, MN 55303 -

6234

312030003 2

CONTROL PANEL SWITCH IDENTIFICATION

MENU SELECTIONS AND DESCRIPTIONS

Enter the Programming Mode, by pressing and holding the switch

“Menu/Select”until “Clock” appears on “MESSAGE DISPLAY”.

To advance through the “MENU SELECTIONS” you must repeated-

ly press and release the “Forward” (Cancel Defrost) switch. The

following is a list of menu selections and their brief descriptions.

MENU SELECTIONS BRIEF DESCRIPTIONS

CLOCK (SEE NOTE 1)

DEFROST (AUTOMATIC)

SLEEP (SLEEP TIME)

WAKE UP (WAKE UP TIME)

VIS SET

VIS READ

SENSORS

VOLTAGE

DIAGNOSE

TOTALS

MOTORS

REF TYPE

NOTE 1: The “CLOCK” (time of day) must be programmed into the Unit

electronics before the Unit “DEFROST” (AUTOMATIC), SLEEP (SLEEP

TIME), and “WAKE UP” (WAKE UP TIME) WILL FUNCTION.

Time of day and the day of the week.

Time of day, the Unit is to go to sleep.

Time of day, Unit is to wake up.

Adjust product viscosity setting.

Displays actual viscosity readout.

Displays sensors temperatures readout.

Displays voltage readout.

Checks Unit components for proper operation.

Displays cycles and hours totals.

Programs beater motors into Unit electronics.

Programs refrigerant type into Unit electronics.

ÍÍÍÍ

(Forward)>

<(Backward)

Display

MOTOR

Side 1

Side 2

BLEND

ON/OFF SYRUP PRIME

OFF

ERROR

RESET

Manual Defrost Menu/Select

Cancel Defrost

QUICK REFERENCE

GUIDE

FCB V4 PROGRAMMING

Time of day, defrost cycle is to occur.

NOTE 2: When DIP6 switch is in “ON” position, the control panel switches

will disable (lock-out) after 90 seconds. Pressing any switch on the control

panel for 5-seconds will enable (activate) the control panel switches. When

in programming menu, control panel security will not re-establish until after

exiting the programming menu.

3120300033

OPTIONS: (DIP SWITCHES 1 THROUGH 10)

DIP1

(POS MESSAGE)

DIP2

(POS MESSAGE)

DIP3

(EXPANSION VALVES)

DIP4 (BEATER MOTOR

CURRENT CALIBRATION)

DIP5

(DISABLE AUTO

CALIBRATION)

DIP6

(CONTROL PANEL

SECURITY)

DIP7

(CELSIUS

MODE)

DIP8

(DAYLIGHT

SAVINGS TIME)

DIP9

(HOT-GAS

DEFROST)

DIP10

CALENDAR

DST+1HR

(see DIP 8)

DST–1HR

(see DIP 8)Programming standard (winter) time into

Unit electronics.

Used to program month, day, and year

into the Unit electronics.

Service use only.

Switch “ON” hot-gas defrost or “OFF”

electric defrost.

Switch No. 8 must be in “ON” position to

enable daylight (summer) savings or stan-

dard (winter) time to be programmed into

the Unit electronics.

Switch “ON” for celsius or “OFF” for

fahrenheit readings.

Switch in “ON” enables and switch in “OFF”

disables control panel security.

See Note 2.

Switch in “ON” position prevents beater mo-

tors current from automatically self-calibrat-

ing at completion of each defrost cycle.

Switch No. 3 must be in the “OFF”

position for standard Units with

pulse expansion valves. Switch No.

3must be in the “ON” position for

older Units with mechanical expan-

sion valves.

Used to program POINT OF SALE dis-

play messages into Unit electronics.

Used to program POINT OF SALE dis-

play messages into Unit electronics.

Used to adjust beater motor cur-

rent (either side).

Programming daylight (summer) savings

time into Unit electronics.

312030003 4

ÍÍÍÍÍ

ÍÍÍ

CLOCK <BACKWARD

LOCK SETTING

FORWARD>

ÍÍÍÍÍ

ÍÍÍ

CTU1015P

M/S

Operating

mode ER

M/S

Press 5 seconds

FORWARD>

FORWARD> SELECT HOUR

AM OR PM

M/S

ÍÍÍÍÍ

ÍÍÍ

CTU1015P

FORWARD> SELECT

MINUTES

M/S

ÍÍÍÍÍ

ÍÍÍ

CTU1015P

FORWARD> SELECT

DAY OF

WEEK

M/S

ÍÍÍÍÍ

ÍÍÍ

CTU1015P

M/S

TO LOCK IN, ON

THE HOUR

MUST BE PRESSED

THREE TIMES

M/S

NOTE: The “clock”(TIME OF DAY) must be prgrammed

into the Unit before “DEFROST”(AUTOMATIC)

“SLEEP”(SLEEP TIME) and “WAKE UP”(WAKE UP

TIME) will fuction.

3120300035

M/S

ÍÍÍÍ

ÍÍÍ

DEFROST

Operating

mode

ÍÍÍÍ

ÍÍÍ

FORWARD>

M/S

ÍÍÍÍ

ÍÍÍ

1MO 315A

SELECT

DAY OF

WEEK

FORWARD>

M/S

ÍÍÍÍ

ÍÍÍ

1 1015P

SELECT HOUR

AM OR PM

FORWARD>

M/S

SELECT

MINUTES

USE SAME SEQUENCE AS

ABOVE TO PROGRAM

DEFROST 2 THRU 9

SELECT HOUR

AM PM

SELECT

MINUTES

Operating

mode

One Defrost Per Setting Defrost Same

Time Every Day

ÍÍÍÍÍ

ÍÍÍ

FORWARD>

ÍÍÍÍ

ÍÍÍ

M/S

ÍÍÍÍ

ÍÍÍ

1MO 315A

ÍÍÍÍ

ÍÍÍ

1MO 415A

ÍÍÍÍ

ÍÍÍ

1MO 415A

FORWARD>

ÍÍÍÍ

ÍÍÍ

1MO 430A

LOCK

M/S LOCK

ÍÍÍÍÍ

ÍÍÍ

1MO 430A

M/S

ÍÍÍÍ

ÍÍÍ

1 1015P

FORWARD>

M/S

ÍÍÍÍ

ÍÍÍ

1 1015P

FORWARD>

ÍÍÍÍ

ÍÍÍ

1 1015P

ÍÍÍÍ

2 715A

FORWARD>

USE THE SAME SEQUENCE AS

ABOVE TO PROGRAM

DEFROST 2 THRU 9

<BACKWARD

FORWARD>

312030003 6

M/S

ÍÍÍÍ

SLEEP

Operating

mode

ÍÍÍÍ

FORWARD>

M/S

ÍÍÍÍ

SMO

SELECT

DAY OF

WEEK

FORWARD>

M/S

ÍÍÍÍ

S 730A

SELECT HOUR

AM OR PM

FORWARD>

M/S

SELECT

MINUTES

Operating

mode

One Sleep Per Setting Sleep Same

Time Every Day

ÍÍÍÍ

ÍÍÍ

FORWARD>

ÍÍÍÍ

M/S

ÍÍÍÍ

SMO

ÍÍÍÍ

SMO 1200A

ÍÍÍÍ

SMO 100A

ÍÍÍÍ

LOCK

M/S LOCK

ÍÍÍÍ

FORWARD>

<BACKWARD

FORWARD>

SMO 100A

FORWARD>

ÍÍÍÍ

SMO 115A

S 730A

ÍÍÍÍ

S 830A

SELECT MINUTES

ÍÍÍÍ

FORWARD>

S 830A

ÍÍÍÍ

S 845A

M/S

SELECT HOUR

AM OR PM

LOCK

3120300037

M/S

ÍÍÍÍ

WAKE UP

Operating

mode

ÍÍÍÍ

FORWARD>

M/S

ÍÍÍÍ

SMO

SELECT

DAY OF

WEEK

FORWARD>

M/S

ÍÍÍÍ

S 730A

SELECT HOUR

AM OR PM

FORWARD>

M/S

SELECT

MINUTES

Operating

mode

One Wake Up

Per Setting Wake Up Same

Time Every Day

ÍÍÍÍ

FORWARD>

ÍÍÍÍ

M/S

ÍÍÍÍ

SMO

ÍÍÍÍ

SMO 1200A

ÍÍÍÍ

SMO 100A

ÍÍÍÍ

LOCK

M/S LOCK

ÍÍÍÍ

FORWARD>

<BACKWARD

FORWARD>

SMO 100A

FORWARD>

ÍÍÍÍ

SMO 115A

S 730A

ÍÍÍÍ

S 830A

SELECT MINUTES

ÍÍÍÍ

FORWARD>

S 830A

ÍÍÍÍ

S 845A

M/S

SELECT HOUR

AM OR PM

LOCK

312030003 8

ÍÍÍÍ

VIS SET

<BACKWARD

Not : Th dir ction of arrows

(<< >>) on m ssag display

indicat s which s t of

numb rs b longs to which

fr z cylind r. A No. 4

s tting indicat s th thinn st

product consist ncy, and a

No. 12 s tting indicat s th

thick st.

LEFT-SIDE VISCOSITY

BLINKING

FORWARD>

ÍÍÍÍ

<< >>

M/S

ÍÍÍÍ

FORWARD>

Operating

mode ER

SELECT VISCOSITY

NO.

FORWARD>

M/S

LOCKS

SETTING

RIGHT-SIDE VISCOSITY

BLINKING

SELECT VISCOSITY

NO.

M/S

ÍÍÍÍ

VIS READ

<BACKWARD

ACTUAL VISCOITY READĆ

OUT OF PRODUCT IN

EACH FREEZE CYLINDER

FORWARD>

ÍÍÍÍ

M/S

Operating

mode ER

ÍÍÍÍ

SENSORS

<BACKWARD

LEFT READING

-REFREGERATION

COILS INLET NO. 1

LOCK IN

FORWARD>

ÍÍÍÍ

35 78 123

M/S

Operating

mode ER

MIDDLE READING

-REFREGERATION

COILS INLET NO. 2

RIGHT READING

-COMMON OUTLET

TEMPERATURE

READOUT (3)

3120300039

ÍÍÍÍ

VOLTAGE

<BACKWARD

FORWARD>

ÍÍÍÍ

230

M/S

Operating

mode ER

VOLTAGE READOUT

312030003 10

ÍÍÍÍ

DIAGNOSE

DEFROST 1

<BACKWARD

DEFROST 2

SYRUP 1

SYRUP 2

WATER 1

WATER 2

COMPRESS

RF SOL 1

H2O PUMP

Operating

mode

NO. 1 BEATER MOTOR

WILL OPERATE WHILE

SWITCH IS PUSHED

NO. 2 BEATER MOTOR

WILL OPERATE WHILE

SWITCH IS PUSHED

NO. 1 DEFROST SOLENOID

WILL CLICK WHEN M/S

SWITCH IS PUSHED

NO. 2 DEFROST SOLENOID

WILL CLICK WHEN M/S

SWITCH IS PUSHED

NO. 1 SYRUP SOLENOID

WILL CLICK WHEN M/S

SWITCH IS PUSHED

NO. 2 SYRUP SOLENOID

WILL CLICK WHEN M/S

SWITCH IS PUSHED

NO. 1 CARBONATED WATER

SOLENOID WILL CLICK WHEN

M/S SWITCH IS PUSHED

NO. 2 CARBONATED WATER

SOLENOID WILL CLICK WHEN

M/S SWITCH IS PUSHED

NO. 1 REFRIGERATION

SOLENOID WILL CLICK WHEN

M/S SWITCH IS PUSHED

NO. 2 REFRIGERATION

SOLENOID WILL CLICK WHEN

M/S SWITCH IS PUSHED

RF SOL 2

FORWARD>

ÍÍÍÍ

MOTOR 1

FORWARD>

M/S

ÍÍÍÍ

MOTOR 2

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

FORWARD>

M/S

WATER PUMP RELAY ON

MASTER CIRCUT BOARD WILL

CLICK WHEN M/S SWITCH IS

PUSHED

COMPRESSOR WILL

OPERATE WHILE M/S

SWITCH IS PUSHED

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