Cornelius VENTURE User manual

VENTURE
CARBONATED&NONCARBONATED
POST-MIXDISPENSERS
Installation Manual
IMPORTANT:
TOTHEINSTALLER.
Itistheresponsibilityof theInstallerto
ensurethat thewatersupplytothe
dispensing equipmentisprovidedwith
protection againstbackflowby anairgap
as definedinANSI/ASMEA112.1.2-1979;or
anapprovedvacuumbreakerorothersuch
method as provedeffective bytest.
Waterpipe connections and fixtures
directly connectedtoapotablewater
supply shall be sized, installed,and
maintainedaccording to Federal, State,
and Local laws.
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1981-97Ó
PartNo.318832000
September22,1981
Revised:February17,1997
ControlCode B
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i318832000
TABLEOFCONTENTS
Page
SAFETYINFORMATION1....................................................
RECOGNIZE SAFETYINFORMATION1...............................
UNDERSTAND SIGNALWORDS1....................................
FOLLOWSAFETYINSTRUCTIONS1.................................
CO2(CARBON DIOXIDE)WARNING1................................
SHIPPING,STORING,OR RELOCATINGUNIT1.......................
GENERALINFORMATION3..................................................
GENERALDESCRIPTION3..............................................
UNITDESCRIPTION3...................................................
STANDARD UNIT(REQUIRES CONNECTIONTOAREMOTE
CARBONATOR)3...................................................
UNITWITHBUILT-IN COLD CARBONATOR3..........................
NONCARBONATED UNIT3..........................................
WARRANTYREFERENCEINFORMATION4...............................
THEORYOFOPERATION6..............................................
CARBONATED UNITS6.............................................
NONCARBONATED UNITS7.........................................
INSTALLATION11............................................................
UNPACKINGAND INSPECTION11........................................
SELECTINGLOCATION12................................................
PLACINGUNITINOPERATINGPOSITION13...............................
FILL WATERTANK AND STARTREFRIGERATIONSYSTEM13...............
INSTALLATION14........................................................
CONNECTINGDRIPTRAY DRAIN HOSE 14............................
CONNECTINGPLAINWATERSOURCELINE(S)TOUNIT14.............
CONNECTINGCARBONATEDWATERSOURCELINETOUNIT15.......
CONNECTINGCO2SOURCELINETOUNIT15.........................
CONNECTINGSYRUP SOURCELINES TOUNIT15.....................
PREPARATIONFOROPERATION15.......................................
STANDARD UNITREQUIRINGCONNECTIONTOAREMOTE
CARBONATOR16....................................................
UNITWITHBUILT-IN COLD CARBONATOR16..........................
NONCARBONATED UNIT16..........................................
UNITOPERATION17.....................................................
BLEEDINGSYRUP AND APPLICABLE PLAINOR CARBONATED
WATERSYSTEMS17................................................
ADJUSTWATER-TO-SYRUP“RATIO”OFDISPENSEDPRODUCT17.....
INSTALL DECALS17.................................................
OPERATOR’SINSTRUCTIONS21.............................................
OPERATINGCONTROLS21..............................................
DISPENSINGVALVE LEVER21.......................................
DISPENSINGVALVE WITHWATERLEVER21..........................
DISPENSINGVALVES KEYEDLOCK-OUTSWITCH 21..................
UNITPOWERSWITCH (IFAPPLICABLE)21............................

ii
318832000
TABLEOFCONTENTS(cont’d)
Page
CARBONATORWATERPUMPMOTORPOWERSWITCH (UNITWITH
BUILT-IN COLD CARBONATOR)21....................................
DAILY PRE-OPERATION CHECK21........................................
UNITOPERATION22.....................................................
REPLENISHINGCO2SUPPLY22..........................................
REPLENISHINGSYRUP SUPPLY22.......................................
CLEANINGAND SANITIZING22...........................................
DAILYCLEANING OFUNIT22........................................
SANITIZINGSYRUP SYSTEMS22.....................................
CHECKINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL
FOR RESTRICTIONS22..................................................
CHECKINGICEWATERBATH23..........................................
CARBONATORWATERPUMP YEARLYMAINTENANCEORAFTERWATER
SYSTEMDISRUPTIONS23...............................................
UNITREQUIRINGCONNECTIONTOAREMOTECARBONATOR
(STANDARD UNIT)23................................................
UNITWITHBUILT-IN COLD CARBONATOR23..........................
CLEANINGCO2GAS CHECK VALVES 23..................................
SERVICEAND MAINTENANCE25.............................................
PREPARINGUNIT FORSHIPPING,STORING,OR RELOCATING25..........
HOODAND FRONTPANELREMOVAL 25..................................
HOOD REMOVAL 25.................................................
FRONTACCESS PANELREMOVAL 25.................................
PERIODICINSPECTION25...............................................
ADJUSTMENTS25.......................................................
CO2REGULATORS ADJUSTMENTS25................................
ADJUSTINGDISPENSINGVALVE WATERFLOWRATE27...............
ADJUSTINGDISPENSINGVALVES FORWATER-TO-SYRUP“RATIO”(BRIX)
OFDISPENSEDPRODUCT27........................................
CLEANINGAND SANITIZING27...........................................
DAILYCLEANING OFUNIT27........................................
SANITIZINGPOST-MIX SYRUP SYSTEMS28..........................
CLEANINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL 30....
CHECKINGICEWATERBATH30..........................................
CLEANINGWATERTANK31..............................................
CARBONATORWATERPUMP YEARLYMAINTENANCEORAFTERWATER
SYSTEMDISRUPTIONS32...............................................
UNITCONNECTEDTOREMOTECARBONATOR(STANDARD UNIT)33...
UNITWITHBUILT-IN COLD CARBONATOR33..........................
NO.3DISPENSINGVALVE CONVERSIONFROMSTILL TOCARBONATED
DRINK35................................................................
STANDARD UNIT35.................................................
UNITWITHBUILT-IN COLD CARBONATOR36..........................
REPLENISHINGCO2SUPPLY36..........................................
REPLENISHINGSYRUP SUPPLY37.......................................
SYRUPTANK SYSTEM37............................................

iii 318832000
TABLEOFCONTENTS(cont’d)
Page
BAG-IN-BOX SYRUP SYSTEM37.....................................
SYRUPFLAVOR CHANGE37.............................................
CLEANINGCO2SYSTEMCO2GAS CHECK VALVES 37.....................
TROUBLESHOOTING43......................................................
STANDARD UNIT(REQUIRES CONNECTIONTOAREMOTECARBONATOR)43
WATER-TO-SYRUP“RATIO”TOO LOWORTOO HIGH43...............
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTINCREASE TODESIREDWATER-TO-SYRUP“RATIO”.43...........
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTDECREASE TODESIREDWATER-TO-SYRUP“RATIO”.44..........
DISPENSEDPRODUCTCARBONATIONTOO LOW.44..................
DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE CLEARBUT
FOAMSIN CUPORGLASS.44........................................
DISPENSEDPRODUCTPRODUCES FOAMAS ITLEAVES DISPENSING
VALVE.44...........................................................
NOPRODUCTDISPENSED.45.......................................
ONLYCARBONATEDWATER DISPENSED.45..........................
ONLY SYRUPDISPENSED.45........................................
UNITWITHBUILT-IN COLD CARBONATOR46..............................
WATER-TO-SYRUP“RATIO”TOO LOWORTOO HIGH46...............
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTINCREASE TODESIREDWATER-TO-SYRUP“RATIO”.46...........
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTDECREASE TODESIREDWATER-TO-SYRUP“RATIO”.46..........
DISPENSEDPRODUCTCARBONATIONTOO LOW.46..................
DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE CLEAR
BUT FOAMSIN CUPORGLASS.47...................................
DISPENSEDPRODUCTPRODUCES FOAMAS ITLEAVES
DISPENSINGVALVE.47..............................................
NOPRODUCTDISPENSEDFROMALL DISPENSINGVALVES.47........
ONLYCARBONATEDWATER DISPENSED.48..........................
ONLY SYRUPDISPENSED.48........................................
NONCARBONATED UNIT49..............................................
WATER-TO-SYRUP“RATIO”TOO LOWORTOO HIGH49...............
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTINCREASE TODESIREDWATER-TO-SYRUP“RATIO”.49...........
ADJUSTMENTOFDISPENSINGVALVE SYRUPFLOWCONTROLDOES
NOTDECREASE TODESIREDWATER-TO-SYRUP“RATIO”.49..........
DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE CLEARBUT
FOAMSIN CUPORGLASS.49........................................
DISPENSEDPRODUCTPRODUCES FOAMAS ITLEAVES
DISPENSINGVALVE.50..............................................
NOPRODUCTDISPENSEDFROMALL DISPENSINGVALVES.50........
ONLY PLAINWATER DISPENSED.50..................................
ONLY SYRUPDISPENSED.50........................................
REFRIGERATIONSYSTEM50.............................................
COMPRESSOR DOES NOTOPERATE.50.............................

iv
318832000
TABLEOFCONTENTS(cont’d)
Page
COMPRESSORWILL NOTSTOP AFTERSUFFICIENTICE BANKIS
PRODUCED.. 51....................................................
COMPRESSOROPERATES CONTINUOUSLY BUTDOES NOT FORM
SUFFICIENTICE BANK.51...........................................
AGITATORMOTOR NOTOPERATING.51..............................
WARRANTY53..............................................................
LISTOF FIGURES
FIGURE1.VENTURE SIX-FLAVORPOST-MIXDISPENSER4...............
FIGURE2.FLOWDIAGRAM(SIXFLAVOR UNITREQUIRINGCONNECTIONTO
AREMOTECARBONATOR)8............................................
FIGURE3.FLOWDIAGRAM(SIX-FLAVOR UNITBUILT-IN COLD
CARBONATOR)9.......................................................
FIGURE4.FLOWDIAGRAM(SIX-FLAVOR NON-CARBONATED UNIT)10.....
FIGURE5. INLETSUPPLYLINECONNECTIONS(STANDARD UNIT)18.......
FIGURE6. INLETSUPPLYLINECONNECTIONS(UNITWITHBUILT-IN COLD
CARBONATOR)19.......................................................
FIGURE7. INLETSUPPLYLINECONNECTIONS(NONCARBONATED UNIT)20
FIGURE8.DISPENSER COMPONENTS(UNITWITHBUILT-IN CARBONATOR
SHOWN)26.............................................................
FIGURE9.WATERTANK(UNITWITHBUILT-IN COLD CARBONATOR
SHOWN)32.............................................................
FIGURE10.WATERSTRAINERSCREENAND DOUBLELIQUID CHECK
VALVE 34................................................................
FIGURE11.LIQUID CHECK VALVE ASSEMBLY34..........................
FIGURE12.CO2GAS CHECK VALVE ASSEMBLY38........................
FIGURE13.WIRINGSCHEMATICFORGERMANICE BANKCONTROL
(OPTIONAL)38..........................................................
FIGURE14.WIRINGDIAGRAM(60 HZUNITWITH1/3H.P.REFRIGERATION
ASSEMBLY)39..........................................................
FIGURE15.WIRINGDIAGRAM(50 HZUNITWITH1/3H.P.REFRIGERATION
ASSEMBLY)40..........................................................
FIGURE16.WIRINGDIAGRAM(60 HZUNITWITH1/4H.P.REFRIGERATION
ASSEMBLY AND BUILT-IN COLD CARBONATOR)41........................
FIGURE17.WIRINGDIAGRAM(50 HZUNITWITH1/4H.P.REFRIGERATION
ASSEMBLY AND BUILT-IN COLD CARBONATOR)42........................
LISTOF TABLES
TABLE1.DESIGN DATA4...............................................
TABLE2.LOOSE-SHIPPEDPARTS11.....................................

1318832000
SAFETYINFORMATION
Recognize Safety Information
Thisisthe safety-alertsymbol.When you see this
symbolon ourmachine orinthismanual,be alert to
the potentiallyofpersonal injury.
Followrecommended precautionsand safe operating
practices.
DANGER
Understand Signal Words
Asignalword-DANGER,WARNING, ORCAUTION
isused withthe safety-alertsymbol.DANGERidenti-
fiesthe mostserioushazards.
Safety signswithsignalwordDANGERorWARNING
aretypicallynearspecifichazards.WARNING
Generalprecautionsarelisted on CAUTIONsafety
signs.CAUTIONalsocallsattention tosafetymes-
sagesinthismanual.CAUTION
FollowSafety Instructions
Carefullyread all safetymessagesinthismanualand on yourmachine safety signs.Keep safety signsin
good condition.Replacemissing ordamaged safety signs.Learn howto operatethe machine and howto
usethe controlsproperly.Do notletanyone operatethe machine withoutinstructions.Keep yourmachine in
properworking condition.Unauthorized modificationstothe machine mayimpairfunction and/orsafetyand
affect the machine life.
CO2(Carbon Dioxide)Warning
CO2Displaces Oxygen.StrictAttention mustbeobservedintheprevention ofCO2(carbon dioxide)
gas leaks inthe entireCO2and soft drink system. IfaCO2gas leak is suspected,particularlyina
small area,immediatelyventilatethe contaminatedarea before attempting torepairtheleak.Person-
nelexposedto high concentration ofCO2gas will experience tremorswhicharefollowedrapidlyby
loss ofconsciousness and suffocation.
CAUTION:Before shipping,storing,or relocating thisUnit,the syrup systemsmustbe sanitizedand
all sanitizing solution mustbepurgedfromthe syrup systems.All watermustalso bepurgedfrom
theplainand carbonatedwatersystems.Afreezing ambient temperaturewill cause residual water
remaining insidetheUnit tofreezeresulting in damagetointernalcomponentsof theUnit.
Shipping,Storing, OrRelocating Unit

2
318832000
THIS PAGELEFT BLANKINTENTIONALLY

3318832000
GENERALINFORMATION
IMPORTANT:To theuserof thismanual-Thismanual isaguideforinstalling,operating,and main-
taining this equipment.RefertotheTableofContentsforpagelocation fordetailedinformation per-
taining to questionsthatarise during installation,operation,service,or maintenance of this
equipment.
GENERALDESCRIPTION
This section givesthe Unitdescription, theoryofoperation,and design dataforthe four-, five-,and six-flavor
VenturePost-MixDispensers(hereafter referred to asUnits).
ThisUnitmustbe installed and serviced bya qualified ServicePerson.ThisUnitcontainsno Userserviceable
parts.
UNITDESCRIPTION
The Unitsarecompactwith high-impactand corrosion-resistantmoulded lowerhousingsand maybe island-
mounted orinstalledonafrontor rearcounter.Their refrigeration assembliesarethe drop-intype thatcan be
removed forservice and maintenance.Adjustablesyrup flowregulators,located on dispensing valves,are
easilyaccessibletocontrolWater-To-Syrup “Ratio”ofdispensed product. All Unitshave electricdispensing
valves.
NOTE:Optional4-inch Legs(P/N314744000) thatwill elevatetheUnit4-inches above the countertop
are available.When ordering legs,orderaquantityof four.
STANDARD UNIT (REQUIRES CONNECTION TOAREMOTECARBONATOR)
ThisUnit(see Figure 2)isequipped witha1/3H.P.refrigeration assemblyand requires connection toaremote
carbonator. Installation ofUnitonacountertop,installation ofLOOSE-SHIPPEDPARTS,connection ofremote
carbonatorand plainwaterand syrup supplies,adjustmentofCO2regulators, filling watertankwithwater,and
plugging Unitpowercordinto an electricaloutletisall thatisrequired foroperation.
UNITWITH BUILT-IN COLD CARBONATOR
ThisUnit(see Figure 3)isequipped witha1/4H.P.refrigeration assemblyand hasa built-incoldcarbonator
located inside the watertank. Installation ofUnitonacountertop,installation ofLOOSE-SHIPPEDPARTS,
connection ofplainwaterand syrup supplies,adjustmentofCO2regulators, filling watertankwithwater,and
plugging Unitpowercordinto an electricaloutletisall thatisrequired foroperation.
NONCARBONATED UNIT
ThisUnit(see Figure 4)isequipped witha1/3H.P.refrigeration assemblyand dispensesall noncarbonated
(still)drinks. Installation ofUnitonacountertop,installation ofLOOSE-SHIPPEDparts,connection ofplainwa-
terand syrup supplies,adjustmentofCO2regulators, filling watertankwithwater,and plugging Unitpowercord
into an electricaloutletisall thatisrequired foroperation.

4
318832000
CAUTION:Before shipping,storing,or relocating thisUnit,the syrup systemsmustbe
sanitizedand all sanitizing solution mustbepurgedfromthe syrup systems.All watermust
also bepurgedfromtheplainand carbonatedwatersystems.Afreezing ambient
environmentwill cause residual waterintheUnit tofreezeresulting in damagetointernal
components.
WARRANTYREFERENCEINFORMATION
WarrantyRegistration Date
(to befilled outby customer)
UnitPartNumber:
SerialNumber:
Install Date:
LocalAuthorized
Service Center:
FIGURE1.VENTURE SIX-FLAVORPOST-MIXDISPENSER
Table 1.Design Data
CARBONATED UNITS:
60 HZUnit:
1/3HPrefrigeration 115 V,60 HZ(RequiresaRemoteCarbonator)
FourFlavor417354XXX
FiveFlavor417351XXX
417355XXX
417365XXX
418355XXX
427355XXX
SixFlavor417356XXX
417366XXX
1/4HPrefrigeration 115V60 HZw/built-inColdCarbonator
FiveFlavor417405XXX
SixFlavor417406XXX

5318832000
Table 1.Design Data(cont’d)
50 HZUnit:
1/3HPrefrigeration 230V,50 HZ(RequiresaRemoteCarbonator)
FourFlavor497354XXX
FiveFlavor497355XXX
497400XXX
498355XXX
498400XXX
SixFlavor497356XXX
497401XXX
498356XXX
1/4HPrefrigeration 230V50 Hzw/built-inCarbonator
FourFlavor497404XXX
FiveFlavor497405XXX
SixFlavor497416XXX
NONCARBONATED CARBONATED UNITS:
60 HZUnit:
1/3HPrefrigeration 115 V,60 HZ
FiveFlavor412155XXX
412165XXX
SixFlavor412156XXX
412166XXX
Overall Dimensions:
Width 16 1/4inches
Height27 5/8inches
Depth 24 1/2inches
Weight: Four,Five orSix-FlavorStandard and NonCarbonated Unitwith
1/3HPrefrigeration.
Shipping (one carton)approx.124 Pounds
DryWeight(approx.)115 Pounds
IceBankWeight31 Pounds
Drop inRefrigeration Assembly58 Pounds
Weight: Four,Five,orSixFlavorUnitwith 1/4HPrefrigeration and built-in
coldcarbonator.
Shipping (one carton)approx.130 Pounds
DryWeight(approx.)125 Pounds
IceBankWeight24 Pounds
Drop inRefrigeration Ass’y71.6Pounds
WaterTankCapacity(no ice bankapproximate)
Four,Five,orSix-Flavor9 3/4Gallons
1/3H.P.Refrigeration Ass’y
StandardUnit1/3HPRefrigeration Five,orSix-FlavorUnitwith built-in
ColdCarbonatorand 1/4HPRefrigeration 9 1/4Gallons
RefrigerantRequirementSee Unit
Nameplate
AmbientOperating Temperature 40° Fto 100° F

6
318832000
Table 1.Design Data(cont’d)
UnitWaterInletPressure 25-30 PSI
UnitElectricalRequirementsSee Unit
Nameplate
No.of
Dispens-
ing
Valves
No.of
12 Oz
Drinks/
Min.
No.ofDrinks 40° F
OrBelow
(see NOTE)
5 4 1/3HP=650 1/4HP=252
6 4 1/3HP=520 1/4HP=248
NOTE:Numberof12-ozdrinks dispensed 40° Forbelow@75° Fsyrup and waterinlet temperature and 75° F
ambient.
THEORYOFOPERATION
WARNING:CO2displaces oxygen.Strictattention mustbeobservedintheprevention of
CO2(carbon dioxide)gas leaks inthe entireCO2and soft drink system. IfaCO2gas leak is
suspected,particularlyina small area,immediatelyventilatethe contaminatedarea before
attempting torepairtheleak.Personnelexposedto high concentration ofCO2gas will experience
tremorswhicharefollowedrapidlybyloss ofconsciousness and suffocation.
CARBONATED UNITS
StandardUnits(RequiresConnection ToaRemoteCarbonator).
(see Figure 2)
The Unitwas setup at the factoryto dispenseastill (non-carbonated)drinkfromNo.3 dispensing valve and
carbonated drinks fromthe remaining dispensing valves.No.3 dispensing valvemaybe converted to also dis-
penseacarbonated drink.RefertoTABLEOFCONTENTSforconversion instructions.
ACO2cylinderdelivers carbon dioxide (CO2)gasthrough adjustableCO2regulatorstothe applicablesyrup
tanks orbag-in-box syrup pumpsand alsotoaremotecarbonator.Plainwaterentersthe remotecarbonator
carbonated watertankand is carbonated byregulated CO2gaspressure also entering the tank.When dispens-
ing valveisopened,CO2gaspressure exerted upon the syrup tankoron the bag-in-box systemsyrup pump,
pushes syrup through the Unitsyrup cooling coil,and on tothe dispensing valve.
Carbonated waterispropelled byCO2gaspressurewhich pushes carbonated waterfromthe carbonated water
tank, through the Unitcooling coils,and on tothe dispensing valve.Syrup and carbonated watermeetsimulta-
neouslyat the dispensing valveresulting inacarbonated drinkbeing dispensed.Astill (non-carbonated)drinkis
dispensed fromNo.3 dispensing valveinthe samemannerasthe carbonated drinkexceptplainwateris substi-
tuted forcarbonated water.

7318832000
UnitsWithBuilt-InColdCarbonators.
(see Figure 3)
The Unitwas setup at the factoryto dispenseastill (noncarbonated)drinkfromNo.3 dispensing valve and car-
bonated drinks fromthe remaining dispensing valves.No.3 dispensing valvemaybe converted to also dis-
penseacarbonated drink.RefertoTABLEOFCONTENTSforconversion instructions.
ACO2cylinderdelivers carbon dioxide (CO2)gasthrough adjustableCO2regulatorstothe applicablesyrup
tanks orbag-in-box syrup pumpsand to a built-incarbonatorlocated inside the Unit. Plainwaterispumped into
the carbonatorcarbonated watertankbyawaterpump and is carbonated byregulated CO2gaspressure also
entering the tank.When dispensing valveisopened,CO2gaspressure exerted upon the syrup tankoron the
bag-in-box systemsyrup pump,pushes syrup through the Unitsyrup cooling coil,and on tothe dispensing
valve.Carbonated waterispushed byCO2gaspressurefromthe carbonated watertank, through the Unitcar-
bonated watercooling coils,and on tothe dispensing valve.
Syrup and carbonated watermeetsimultaneouslyat the dispensing valveresulting inacarbonated drinkbeing
dispensed.Astill (noncarbonated)drinkisdispensed fromthe No.3 dispensing valveinthe samemanneras
the carbonated drinkexceptplainwateris substituted forcarbonated water.
The carbonated watertankisreplenished when the carbonated waterlevel inside the tankdrops,whichinturn
automatically startsthe carbonatorwaterpump.When the carbonated waterlevel inside the tankhasbeen re-
plenished, the carbonatorwaterpumpwill stop.
NONCARBONATED UNITS
(see Figure 4)
ACO2cylinderdelivers carbon dioxide (CO2)gasthrough adjustableCO2gasregulatorstothe applicablesyrup
tanks orbag-in-box syrup pumps.When dispensing valveisopened,CO2gaspressure exerted upon the syrup
tankoron the bag-in-box systemsyrup pump,pushes syrup through the Unitsyrup cooling coils,and on tothe
dispensing valve.Plainwaterentersthe Unitand passesthrough the Unitplainwatercooling coilson the wayto
the dispensing valve.Syrup and plainwatermeetat the sametime at the dispensing valveresulting inastill
(noncarbonated)drinkbeing dispensed.

8
318832000
COOLING
COILS(9)
DISPENSER
CARBONATED-
WATER
MANIFOLD
PLAIN
WATER
LINELEGEND
CO2
PLAINWATER
SYRUP
1
2
3
4
5
6
SYRUP SUPPLY
(SYRUPTANKSOR
BAG-IN-BOX SYSTEM)
REMOTE
CARBONATOR
NON--CARBONATED
DRINK
DISPENSINGVALVE (6)
CO2CHECK
VALVE
REGULATED
CO2SUPPLY
FIGURE2.FLOWDIAGRAM (SIXFLAVOR UNITREQUIRINGCONNECTIONTOA REMOTECARBONATOR)
CAPPED
TEE
FITTING

9318832000
COOLING
COILS(9)
DISPENSERCARBONATED-
WATER
MANIFOLD
PLAIN
WATER
LINELEGEND
CO2
PLAINWATER
SYRUP
1
2
3
4
5
6
SYRUP SUPPLY
(SYRUPTANKSOR
BAG-IN-BOX SYSTEM)
NON--CARBONATED
DRINK
DISPENSINGVALVE (6)
BUILT--IN
CARBONATOR
DOUBLELIQUID
CHECK VALVE
CO2CHECK
VALVE
REGULATED
CO2SUPPLY
WATER
PUMP
FIGURE3.FLOWDIAGRAM (SIX-FLAVOR UNITBUILT-IN COLD CARBONATOR)
CAPPED
CROSS
FITTING

10
318832000
PLAINWATER
COOLINGCOILS
SYRUP
COOLING
COIL(5)
DISPENSER
WATER
MANIFOLD
PLAIN
WATER
SUPPLY
LINELEGEND
CO2
PLAINWATER
SYRUP
1
2
3
4
5
6
SYRUP SUPPLY
(SYRUPTANKSOR
BAG-IN-BOX SYSTEM)
FIGURE4.FLOWDIAGRAM (SIX-FLAVOR NON-CARBONATED UNIT)

11 318832000
INSTALLATION
This section coversunpacking and inspection,selecting location,installing Unit, preparing foroperation,and
operation.
UNPACKINGAND INSPECTION
NOTE:TheUnitwas thoroughlyinspected beforeleaving thefactory and the carrierhas acceptedand
signedforit.Anydamageorirregularities should benotedat thetimeofdelivery(ornotlaterthan15
days fromdateofdelivery)and immediatelyreportedtothedelivering carrier.Requestawritteninspec-
tion report fromClaimsInspectortosubstantiate anynecessary claim.File claimwiththedelivering
carrier,notwithIMICorneliusInc.
1.AfterUnithasbeen unpacked,removeshipping tape and otherpacking material.
2.Lift hood straightup and off Unit.
3.Removefourshipping nutsthatsecure drop-inrefrigeration assemblyinUnit.
4.Removetwoscrews(ifapplicable)securing frontaccess paneltoUnit, then remove panel.
5.Unpack LOOSE-SHIPPEDPARTS.Makesure all itemsare presentand in good condition.
CARBONATED UNITSWITH1/3H.P.REFRIGERATION
(REQUIRES CONNECTIONTOA REMOTECARBONATOR)
Table 2.Loose-ShippedParts
Item
No.PartNo.Name 4-FL 5-FL 6-FL
1 317659039 DripTray111
2 317660000 Cup Rest111
3 317792000 Line OutletPlug 1 1 1
4 176193000 Fitting,7/16-20 (2)567
NONCARBONATED UNITSWITH1/3H.P.REFRIGERATION
Item
No.PartNo.Name 5-FL 6-FL
1 317659039 DripTray1 1
2 317660000 Cup Rest1 1
3 317792000 Line OutletPlug 1 1
4 176193000 Fitting,7/16-20 (2)6 7
5 318523088 TestBaffleAss’y,Dispensing Valve(see Notebelow)1 1
NOTE:Temporarilyusedtoadjustdispensing valves forWater-To-Syrup “Ratio”ofdispensed product.

12
318832000
UNITSWITH1/4H.P.REFRIGERATION AND BUILT-IN COLD CARBONATOR
Item
No.PartNo.Name 4FL 5FL 6FL
1 317659039 DripTray111
2 317660000 Cup Rest111
3 317792000 Line OutletPlug 1 1 1
4 77070402 Fitting,Stainless Steel,5/8-18 (2)111
5 176017000 SwivelNut, 7/16-20 1 1 1
6 311304000 Tapered Gasket, Black 333
7 77010400 Nipple,7/16 Nut(for.265 Tube)111
8 300200000 Tubing Clamp 1 1 1
SELECTINGLOCATION
CAUTION:ThisUnitisintendedforindoorinstallation only.Do notinstall thisUnitinan
outdoorenvironmentwhichwouldexpose it totheoutside elements.
ThisUnitmaybe island-mounted orinstalledonafrontor rearcounter.Locatethe Unitsothe following require-
mentsaresatisfied:
WARNING:To avoid possiblefatalelectricalshock orseriousinjurytotheoperator, itis
highlyrecommendedthataGFCI(ground faultcircuitinterrupt) beinstalledinthe
electricalcircuit forthedomesticUnits. ItisrequiredthatanELCB (earthleakage circuit
breaker)beinstalledinthe electricalcircuit forthe exportUnits
1.The Unitmustbe installed neara properlygrounded electricaloutletwith properelectricalrequire-
ments.The electricalcircuitmustbe properlyfused (slow-blowtype fuse)orthe circuitmustbe connected
through an equivalentHACR circuitbreaker.The electricaloutletmustbe accessibleforease ofconnecting
and disconnecting the Unitpowercord.No otherelectricalequipmentshouldbeconnected tothis circuit.
REFERTOUNITNAMEPLATEFORTHEREQUIREDPOWER CIRCUITOPERATINGVOLTAGE,HZ,
AND THEMINIMUMCIRCUITAMPACITYOF THEUNIT.ALL ELECTRICALWIRINGMUSTCONFORM
TONATIONALAND LOCALELECTRICALCODES.
CAUTION:Do notplace orstore anything on top of theUnit.
2.Aminimumof15-inches clearancemustbe maintained abovethe Unit tothe nearestobstruction (shelf,
cupboard,ceiling,etc.)and 6-inches clearance between back-side of the Unitand the wall.The frontgrille
of the Unitmustbe unobstructed to allowairto enterthe hood.
3.Closeto a permanentdraintoroute driptraydrain hose and watertankdrain hose.
4.The top of the unitistoremainfree ofall objects.Do notplace anything on top ofunit.

13 318832000
PLACINGUNITINOPERATINGPOSITION
NOTE:Someof theUnits aremanufacturedwithwaterand syrup inletlines thatareto beroutedto out-
sideof theUnitand be connectedtowaterand syrup source lines.SomeUnits are alsoassembledat
thefactorynotequippedwithwaterand syrup inletlines and requirewaterand syrup source lines to
beroutedtoinsideof theUnitand be connectedtolabeledstainless-steel inlet tubes on frontof the
Unit.ForUnitsnotequippedwithfactoryinstalledwaterand syrup inletlines,thewaterand syrup
source lines may beroutedinthrough Unitback access holeorup through hole cutinthe countertop
toinsideof theUnit to be connectedtolabeledstainless-steel inlet tubes on frontof theUnit.
Proceedas followsto place Unitmanufacturedwithwaterand syrup inletlines in operating position.
The Unitinletsupplylines,powercord,watertankdrain hose,and driptraydrain hosemusteitherbe routed out
Unitbase back access hole,underdriptrayat frontof the Unit, orifisland-mounted, through holecutincounter-
top underthe Unit. Proceed to applicableinstallation procedure.
1.UnitBaseAccess Panel-PlaceUnitinlocation on the countertop.RouteUnitinletsupplylines,powercord,
watertankdrain hose,and driptraydrain hose outbase back access hole.Area around inletsupplylines
at flanged hole behind frontaccess panelmustbe closed and sealed.
UnderDripTrayAtFrontOfUnit-PlaceUnitinlocation on the countertop with driptray
extended overthe edge of the countertop approximatelyone inch.RouteUnitinletsupplylines,power
cord,watertankdrain hose.and driptraydrain hose outback access hole.Area around inletsupplylines
at flanged hole behind frontaccess panelmustbe closed and sealed. Install LINEOUTLETPLUG,pro-
vided withthe Unit, inUnitbase back access hole.
Island-Mounted-PlaceUnitinlocation on the countertop flushwiththe countertop edge.MarkUnitcenter
line on edge of the countertop, then moveUnitoff to one side.Starting atcenterline markon edge of the
countertop,measure back 12-inchesforlocation of2-inch holetobecutinthe countertop.Cuta 2-inch
holeincountertop whereindicated.PlaceUnitin position overthe hole.RouteUnitinletsupplylines,power
cord,watertankdrain hose,and driptraydrain hose downthrough holeincountertop. Install LINE
OUTLETPLUG,provided withthe Unit, inUnitbase back access hole.Area around inletsupplylinesat
flanged hole behind frontaccess panelmustbe closed and sealed.
2.TocomplywithNSFInternational(NSF) requirementswithinthe United States,Unitbasemustbe sealed
tocountertop and all access holesto basemustbe sealed.Proceed asfollowstosealUnitbase.
NOTE:Analternate arrangement toavoidsealing theUnitbase tothe countertop as described, would
betoinstall four4-inch Legs(LegP/N314744000).
A.TiltUnitup to expose bottomofbase.
B.Liberallyapply silastic sealantsuch asDow Corning RTV731 orequivalenton base bottomedges.
NOTE:Do notmove Unitafterpositioning orsealfrombase tocountertop will bebroken.
C.LowerUnitinto operating position on countertop tocompletesealfrombasetocountertop.
D.Applyadditionalsealantaround bottomofbase.Sealmusthaveaminimumradiusof1/2-inchto pre-
ventcrevicesand to ensureacompleteseal.
E.All access holestoinside of the Unitbasemustbe closed and sealed.
FILL WATERTANK AND STARTREFRIGERATIONSYSTEM
1.Makesure plug inwatertankdrain hoseis secure.
NOTE:Use low-mineral-contentwaterwherealocal waterproblemexists.
2.Remove plug fromdrop-inrefrigeration assemblyplatformwaterfill hole.Fill watertankwithclean waterto
top ofstainless steelcoilslocated incoil basket.
3. Install plug inwaterfill hole.

14
318832000
4.60 HZUnits
PlaceUnitpowerswitch(ifapplicable)in“OFF”Position.ON UNITWITHBUILT-IN COLD CARBONATOR,
MAKE SURECARBONATORWATERPUMPMOTORSWITCH,LOCATEDON REFRIGERATIONAS-
SEMBLYCONTROLBOX, ISIN“OFF”POSITION.
50 HZUnits
OnUnitswith built-incoldcarbonator (see Figure 8)makesurecarbonatorwaterpumpmotorswitch,
located on refrigeration assembly controlbox,isin“OFF”position.
WARNING:TheUnitmustbe electricallygroundedtoavoid possiblefatalelectricalshock
orseriousinjurytotheoperator.TheUnitpowercordis equippedwithathree-prong plug.
Ifathree-hole(grounded)electricaloutletisnotavailable,use anapprovedmethod to
ground theUnit.
5.60 HZUnits
A.Plug Unitpowercordinto an accessible properlygrounded electricaloutletwithGFCI(ground fault
circuitinterrupt).
B.PlaceUnitpowerswitch(ifapplicable)in“ON”position.Compressor,condenserfan motor,and agita-
tormotorwill startand beginforming an ice bank.When full ice bankhasbeen formed,compressor
and condenserfan motorwill stop butagitatormotorwill continue to operatecirculating icewaterbath
inwatertank.ON UNITWITHBUILT-IN COLD CARBONATOR(see Figure 8),DONOTPLACECAR-
BONATORWATERPUMPMOTORSWITCH IN“ON”POSITIONAT THISTIME.
50 HZUnits
C.Plug Unitpowercordinto an accessible properlygrounded electricaloutletwithELCB(earthleakage
circuitbreaker).
D.Compressor,condenserfan motor,and agitatormotorwill startand beginforming an ice bank.When
full ice bankhasbeen formed,compressorand condenserfan motorwill stop butagitatormotorwill
continue to operatecirculating icewaterbathinwatertank.ON UNITWITHBUILT-IN COLD CARBO-
NATOR(see Figure 8),DONOTPLACECARBONATORWATERPUMPMOTORSWITCH IN“ON”
POSITIONAT THISTIME.
INSTALLATION
CONNECTING DRIPTRAYDRAIN HOSE
NOTE:Connection of thedriptray drain hose toapermanentdrainisrecommended.Driptray drain
hose routedtowaste containerisnotrecommended duetosanitation and cleaning problems.
1.Routelowerend ofdriptraydrain hoseto and connect to a permanentdrain.
2. Install DRIPTRAY in position on the Unit, then placeCUPRESTin driptray.
CONNECTING PLAIN WATERSOURCELINE(S) TO UNIT
NOTE:IMICorneliusInc.recommendsthatawatershutoff valve and waterfilterbeinstalledin plain
waterinletsupplyline.A CorneliusWaterFilter(P/N313860000)and Quick DisconnectSet
(P/N313867000)arerecommended.Theplainwatersource tothe equipmentshall beinstalledwithade-
quatebackflowprotection tocomplywithapplicableFereral, State,and localcodes.