Cornelius 2230 K4-100 User manual

ICE/SOFT DRINK
POST-MIX DISPENSER
Models:2230 K4-100
2230 K4PB-100
2230 K6-100
2230 K6PB-100
2230 AK6
2230 AK6PB
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1989-99Ó
PartNo.91487
November1999
Revision D
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91487
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
DESCRIPTION1........................................................
INSTALLATIONINSTRUCTIONS2............................................
KIT27065 3.............................................................
GATERESTRICTORPLATE4............................................
ADJUSTMENT4........................................................
MAINTENANCE7...........................................................
PERIODIC CLEANING7.................................................
DAILY(ORAS REQUIRED)7............................................
WEEKLY(ORAS REQUIRED)7.........................................
MONTHLY7...........................................................
START-UP&OPERATINGINSTRUCTIONS7..............................
CLEANINGINSTRUCTIONS7............................................
DISPENSER7.........................................................
COLDPLATE8........................................................
BEVERAGE SYSTEM8.................................................
TROUBLESHOOTING10......................................................
BLOWNFUSE OR CIRCUITBREAKER.10..................................
GATEDOES NOTOPEN.10...............................................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.10..........
GATEOPENS.AGITATOR DOES NOT TURN 10.............................
ICEDISPENSES CONTINUOUSLY.10......................................
SLUSHYICE.WATERIN HOPPER.10.....................................
BEVERAGES DONOTDISPENSE.10......................................
BEVERAGES TOO SWEET.11............................................
BEVERAGENOTSWEETENOUGH.11....................................
BEVERAGES NOTCOLD(UNITSWITHBUILT-IN COLDPLATE).11...........
PARTSLIST14..............................................................
WARRANTY17..............................................................

i
i
91487
TABLEOFCONTENTS(cont’d)
Page
LISTOF FIGURES
FIGURE1. ICEDIVERTER3.............................................
FIGURE2.GATERESTRICTORPLATE4..................................
FIGURE3.MOUNTINGTEMPLATE5.....................................
FIGURE4.PLUMBINGDIAGRAM6.......................................
FIGURE5.WIRINGDIAGRAMD150 DISPENSER12.........................
FIGURE6.DISPENSERSECTIONEXPLODEDVIEW13.....................
FIGURE7.CABINETSECTIONEXPLODEDVIEW& PARTSLIST15..........
FIGURE8.SOLENOIDASSEMBLY16......................................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................
Manufactured UnderOne orMore of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359
4,346,824
Canadian PatentNumbers
912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

191487
SAFETY PRECAUTIONS
ALWAYS:disconnectpowertothe dispenserbeforeservicing orcleaning.
NEVER:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.
Agitator rotation occursautomaticallywhen dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.To ensurecontinued protection and sanitation,observethe following:
ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe
hopperinteriorand possiblecontamination of the ice.
ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The
dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of
ice which“jamup”insidethehopperwill cause failureof the agitatormotorand
damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely
brokenintosmall, cube-sized pieces beforefilling intothedispenserhopper.
DESCRIPTION
The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,
economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source ortop mountice
maker, these dispenserswill dispensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice;
and,in addition,severalflavorsofpost-mixbeverages.
The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.
Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks and
carbonator,with no additionalcooling required.
IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice
Divertermustbeinstalledonthedispenser(see INSTALLATIONINSTRUCTIONSon page 3).
Table 1.SPECIFICATIONS
Model:2230 K4-100
2230 K4PB-100 2230 K6-100 2230 K6PB-100 2230 AK 2230 AK 6PB
IceStorage:100 lbs100 lbs100 lbs
MaximumNumberofFaucetsAvailable:4 6 6
Built-inColdPlate:YesYesYes
Electrical:120/1/60 120/1/60 120/1/60
Dimensions:22IWide X
29-3/4IDeep X
30-1/2IHigh
22IWide X
29-3/4IDeep X
30-1/2IHigh
22IWide X
29-3/4IDeep X
30-1/2IHigh
Shipping Weight: 100 lbs.100 lbs.100 lbs.
NOTE:Ambient temperatureoperating range 40°Fto104°F.

291487
INSTALLATIONINSTRUCTIONS
1.Locatethe dispenserindoorsonalevelcountertop.
A.LEG OPTION
Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.
The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the
dispensersufficientlytoclean the area beneathit.
NOTE:Beforeinstalling legs,theplasticplugsmustberemoved.Remove bypushing the centerin
and thenremoving theplugs.
B.COUNTERMOUNTING
The ice dispensermustbe sealed tothe counter.The MOUNTINGTEMPLATE(See Figure 3)draw-
ing indicateswhere openings can be cutinthe counter.Locatethe desired position forthe dispenser,
then markthe outline dimensionson the counterusing the template drawings.Cutopeningsin
counter.
Applyacontinuousbead ofNationalSanitation Foundation (NSF)listed silastic sealant(Dow732 or
equal)approximately1/4? inside of the unitoutline dimensionsand around all openings.Then,position
the uniton the counterwithinthe outline dimensions.All excess sealantmustbe wiped awayimmedi-
ately.
2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet
of the cold plate and removing the kock-out forthe drain hose.
Optionalrouting through the bottomof the cabinet:
A.Tip unit tothe side to access the drain block located behind the driptray.
B.Replacethe straight fitting withthe 90°fitting thatisinthe drainkitsupplied withthe unit.
3.Beverage System:Connect the beverage systemproductlinesasindicated inFigure 4.Thiswork should
be done bya qualified service person.Notethat the hosesaremarked with numbers(1through 6)forsyrup
connectionsand “CW”forcarbonated waterconnections.The plainwaterismarked “W”.
4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 7).
5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.
6. If the legsare notused, the dispensermustbe sealed tothe counterwithRTV.
NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be sized,
installedand maintainedaccording tofederal, state and local laws.

391487
KIT27065
NOTE:Fordispensing ScotsmanMH750 “nugget”styleice and WilshireMCC550 and MCC700
compressedice cubes:
1.Disconnectpowerto dispenser.
2.Remove upperfrontpanelfromdispenser.
3.Removeicechute and discard gaterestrictor.
4.Reinstall frontpaneland connectpowerto unit.
GATEMOUNTING
PLATE
GASKET
STORAGEHOPPER
ICEDIVERTER
APPLYRTVTO
THIS SURFACETO
SEAL TOHOPPER
GATEMOUNTING
PLATE
FLANGE EXTENDS
INTOSTORAGE
HOPPERTHROUGH
GATEOPENING
ICECHUTE
FIGURE1. ICEDIVERTER

491487
GATERESTRICTORPLATE
CAUTION:Disconnectpower todispenser before installing,removing oradjusting
restrictor.
INSTALL PLATEON
STUDSAS SHOWN
FIGURE2.GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate,installed init’shighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafes,orotherlarge containers, the platemaybe
removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and retightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,check the following:
1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper)
2.Observewhetherthe gateisopening.

591487
1I
18-3/4I
4-1/2I
14I
22I
16-1/4I
*1-1/8
I
3-15/16I
29-3/4I
*18-25/32
I
19-3/4I1-1/8I
FrontofUnit
Opening incabinet
bottomfordrain&
beverage hoses
Optional location for
countertop cut-out
NOTE:Legmounting locationsfor ref.(5/16-18 threads)
*
FIGURE3.MOUNTINGTEMPLATE

6
91487
FIGURE 4. PLUMBING DIAGRAM

791487
MAINTENANCE
PERIODIC CLEANING
The following dispensermaintenanceshould be performed at the intervalsindicated:
DAILY(orasrequired)
Removeforeign materialfromvending area driptrayto preventdrain blockage.
WEEKLY(orasrequired)
Clean vending area.Check forproperwaterdrainage fromthe vending area driptray.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).
START--UP&OPERATINGINSTRUCTIONS
Fill the hopperwithice.Dispenseseveral large cupsofice(approximatelyone (1)minutetotaldispensing time)
to allowicetofill the cold platecabinet. Add icetothe hopperasnecessarytorefill then replacethe lid.Allow10
to15minutesforthe cold platetocooldown.Repeat thisprocedurewheneverthe dispenserhasbeen standing
overnightorotherlong periodswithoutice use.Startup the beverage systemand adjust faucetstothe proper
brix.Contactyourlocalsyrup distributorforcompleteinformation on the beverage system.
In normaloperation,pushing the ice dispenserleverwill causeicetoflowfromthe icechute. Iceflow will contin-
ue until the dispenserleverisreleased.Dispensing ofanyfaucetwill provide beverage of the appropriateflavor.
CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately any
spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbe
installedontheunitatall times.
CLEANINGINSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack theplastic
material.
Dispenser
1.Clean the icestorage hopperatleastonceamonth.
2.Lift off the agitatorand the agitatordisk.Washwithamild detergentsolution and rinsethemthoroughlyto
remove all tracesofdetergent.