CORNING SCT-001-UCN User manual

2. Precautions
IMPORTANT: Read and understand this
procedure completely before operating the cutting tool.
WARNING: The wearing of safety gloves to
protect hands from accidental injury when using sharp
instruments is strongly recommended.
3. Tool Kit Contents
Each carton contains the following:
p/n 205-368
Corning Cable Systems
SRP-205-368
Issue 4, January 2003
Page 1 of 3
SCT-001-UCN Installation Tool Kit UCN Operating Instructions
1. General
1.1 The following instructions describe the
recommended procedures for adjusting and
operating the End Cap Cutting Tool.
Installation Video available. Please ask Corning
Customer Service Representative for
#VK8HTELSDH (English).
1.2 This document is being reissued to make
changes in the tool kit contents.
Figure 1 Figure 2
Table of Contents
1. General ................................................................ 1
2. Precautions .......................................................... 1
3. Tool Kit Contents ............................................... 1
4. Operation of Cutting Tool ................................. 2
5. Testing and Adjusting Cutting Tool .................. 3
Cutting Tool
Tool Handle
Spare
Cutting
Blade
Cutting
Tool
Support
T-Handle
Tool Installation
Block
Allen
Wrench
•T-Handle Tool — is
used to move
index slide to the
proper hole
diameter setting
and install
grounding plugs.
•Tool case (not
shown) — is a
shock resistant
case used to carry
all of the
preceding items.
•Installation Block —
is used to install
and remove
clamping bars.
•Cutting Tool with
Handle — is used
for cutting holes
in the end caps.
•Spare cutting
blade — is a
replacement for
the original
blade.
•Cutting tool
support — is used
to mount the
cutting tool to
stable object.
•Allen Wrench - is
used for
replacing cutting
blade.

Page 2 SRP-205-368 Issue 4
4.4 Set the cutting tool hole position by
releasing the adjusting handle and moving the
cutter assembly to the desired location. The
central position of each end cap is marked on
the side of the tool.
4.5 Set the hole diameter on the gauge shown
in Figure 3. The gauge should be set to the
measurement taken from the special measuring
tape.
WARNING: Cut holes only along the seams,
and in the areas designated in Figure 4. When cutting
an end cap, it is recommended that the cutting tool be
kept at a slight angle to allow the shavings and discs to
fall free of the hole being cut. If the tool jams while
cutting an end cap, the blade should NOT be forced.
Instead, reverse the cutting motion, clear the hole, and
resume the cutting.
4. Operation of Cutting Tool
WARNING: Be sure to observe all local and
safety practices when operating the cutting tool.
4.1 If the cutting tool support is to be used,
mount the support to a stable object, and then
mount the cutting tool to the support.
4.2 Set the end cap stop of the cutting tool to
correspond with the size of the end cap being
cut (Figure 3).
4.3 Place end cap segments between the
cutting tool clamps, and tighten the top screw
on the clamp as shown in Figure 3.
a. The inside surface of the end cap should be
facing the cutting blade.
b. The end cap seam should be vertical.
Figure 3
Central Hole
Position Hole
Diameter
Top Screw
Cutting Tool
Clamp
Cutting
Blade
End Cap
Stop
Cut only two
segments at a
time.
Cut the inside of the cap.
Two-Piece End Cap
Three-Piece End Cap

Page 3
SRP-205-368Issue 4
TYPE TWO-PIECE END CAP CAPABILITIES
END MAXIMUM CABLE DIAMETER COMBINATIONS
CAP One Two Three Four
UCN5 1.7 in. 1.5 in. N/A N/A
43 mm 38 mm - - - -
UCN6 2.4 in. 3.5 in. 3.0 in. 2.5 in.
61 mm 90 mm 77 mm 64 mm
UCN8 3.8 in. 5.1 in. 4.6 in. 4.1 in.
97 mm 129 mm 117 mm 104 mm
UCN10 4.0 in. 7.4 in. 7.0 in. 6.5 in.
101 mm 190 mm 177 mm 164 mm
NOTE: If only one cable is being installed in the
end cap, position the cutting assembly to the central
position for the end cap size. For multiple cable
entries, arrange holes according to the chart in
Figure 5. Allow .4 inches (10 mm) space between
cables, which is indicated by hash marks on the end
cap seam in Figure 4.
NOTE: Place a mark on both halves of the end
caps to keep the matched sets together.
4.6 Turn the handle on the tool clockwise to
cut the end cap.
4.7.When cutting three-piece end caps, cut
ONLY TWO sections at a time. Then cut the
opposite side of the center segment and the
other end cap segment.
5. Testing and Adjusting Cutting Tool
5.1 Refer to instruction on side of cutting tool
frame.
5.2 If tool requires calibration, please contact
a Corning Customer Service Representative at
1(800)743-2671.
Figure 4
Figure 5
CUTTING TWO-PIECE CAPS
CUTTING THREE-PIECE CAPS
CUTTING
AREA
Minimum
Distance
.4 inch
Minimum
Distance
.4 inch
Corning Cable Systems welcomes your comments concerning this
Standard Recommended Procedure. You may send your comments to the
following address:
Technical Publications Department
Corning Cable Systems
9275 Denton Highway
Keller, TX 76248 USA
You may also submit comments via email to:
[email protected]
Corning Cable Systems reserves the right to improve, enhance, and
modify the features and specifications of Corning Cable Systems’
products without prior notification.
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Corning Cable Systems is certified ISO 9001.
©1998, 2003 Corning Cable Systems LLC. All rights reserved.
Corning Cable Systems LLC
PO Box 489
Hickory, NC 28603-0489 USA
FAX: [phone]
International: 828-901-5000
http://www.corning.com/cablesystems