Cornwell Tools CTBF476KB User manual

CTBF476KB/ CTBF476KG/ CTBF476KMK/ CTBF476KMR/ CTBF476KMS/ CTBF476KO 1 04/29/2020
ASSEMBLY INSTRUCTIONS
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ..............................................................700 lbs.
Top Lid of Cart...............................................................................150 lbs.
Power Drawer...............................................................................100 lbs.
3" Drawer .....................................................................................100 lbs.
4" Drawer .....................................................................................100 lbs.
6" Drawer .....................................................................................150 lbs.
9" Drawer .....................................................................................150 lbs.
PLEASE NOTE: Loading cart beyond rated capacity may cause structural
damage to the cart as well as personal and/or property damage. Please
educate your customers to the "dangers of overloading". Do not attempt to
push cart with items on the top lid.
• Lock lid and drawers before moving. • Apply brake on locking casters
anytime cart is in place. • Do not pull cart. Push from handle on end to
move. • Units can tip or fall causing damage or personal injury. • Cart is
WARNING
designed to roll easily on flat surfaces and should not be used on uneven or inclined
surfaces. • Do not open more than one loaded drawer at a time. • Do not stand on or
step in drawers. • Keep children away from unit. • Wear gloves when lifting edges.
• Before connecting to a power supply, always check to make sure the power supply
corresponds to the voltage required on the product. • Fully insert plug to reduce the
risk of electric shock. • Always unplug when not in use. • Disconnect power before
installing or servicing. • Do not try to plug in unit or product when hands are wet
or damp, or if standing on a wet or damp surface or in water. • Never attempt to
pick up unit or plugged in product that should fall in standing water. • This unit is
not waterproof and is intended for general use indoors. • Do not use in potentially
dangerous locations, such as flammable or explosive atmospheres. • Keep cord away
from heat, oil, sharp edges or moving parts. • Failure to heed these warnings may
result in personal injury and/or property damage.
WARNING: This product can expose you to chemicals including
lead, which is known to the State of California to cause cancer
and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of the
device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or not
legible, contact Cornwell Tools for replacements. If the operator is not fluent in English, the product and safety instructions shall be read
and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator
comprehends its contents. PLEASE NOTE: Loading cart beyond rated capacity may cause structural damage to the cart as well as personal
and /or property damage. Please educate your customers to the dangers of overloading.
CTBF476KB (CORPORATE BLUE) / CTBF476KG (NEON GREEN)
CTBF476KMK (MATTE BLACK) / CTBF476KMR (MATTE RED)
CTBF476KMS (MATTE SILVER GRAY) / CTBF476KO (ORANGE)
6 Drawer Flip Top Cart w/Power Drawer
Copyright © Professional Tool Products, 2020
All rights reserved

CTBF476KB/ CTBF476KG/ CTBF476KMK/ CTBF476KMR/ CTBF476KMS/ CTBF476KO 2 04/29/2020
Mounting Slots
TROUBLESHOOTING
Problem: Drawers appear not to fit, do not slide in accurately
and bump the cart sides.
Solution: The roller bearing slides must be fully engaged into
the mounting slots on all drawers. They potentially could fall
out of position during shipment. Check the side of the cart to
determine which slide is out of position.
Remove the drawer that is out of position. The drawer is
removed by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage the
drawer.
Solution: The inside Lock/Unlock slide potentially could fall out
of its groove during shipment. Unscrew the four screws that
are holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back
onto the slide and tighten the four screws back down.
CTBF476KB (CORPORATE BLUE) / CTBF476KG (NEON GREEN)
CTBF476KMK (MATTE BLACK) / CTBF476KMR (MATTE RED)
CTBF476KMS (MATTE SILVER GRAY) / CTBF476KO (ORANGE)
6 Drawer Flip Top Cart w/Power Drawer
TOTAL DIMENSIONS
Height, Open Lid.................................................... 65.4"
Height, Closed Lid.................................................. 45.4"
Width without handle............................................. 47.1"
Width with Handle ................................................. 50.7"
Depth .......................................................................21.5"
WEIGHT RATINGS
MaxTotal Capacity .............................................700 lbs.
On top of Closed Lid..........................................150 lbs.
Top Compartment..............................................150 lbs.
Power Drawer .................................................... 100 lbs.
3" Drawer............................................................100 lbs.
4" Drawer............................................................100 lbs,
6" Drawer............................................................150 lbs.
9" Drawer............................................................150 lbs.
SHIPPING DIMENSIONS
49.6" L x 24.6" W x 48" H
340.6 lbs. Gross / 307.5 lbs. N.W.
SPECIFICATIONS

CTBF476KB/ CTBF476KG/ CTBF476KMK/ CTBF476KMR/ CTBF476KMS/ CTBF476KO 3 04/29/2020
CTBF476KB (CORPORATE BLUE) / CTBF476KG (NEON GREEN)
CTBF476KMK (MATTE BLACK) / CTBF476KMR (MATTE RED)
CTBF476KMS (MATTE SILVER GRAY) / CTBF476KO (ORANGE)
6 Drawer Flip Top Cart w/Power Drawer

CTBF476KB/ CTBF476KG/ CTBF476KMK/ CTBF476KMR/ CTBF476KMS/ CTBF476KO 4 04/29/2020
PARTS LIST
Item # Part # Description QTY.
1 CTBF476LKMS Lid w/Rivets - Matte Silver 1
CTBF476LKB Lid w/Rivets - Corporate Blue 1
CTBF476LKMK Lid w/Rivets - Matte Black 1
CTBF476LKMR Lid w/Rivets - Matte Red 1
CTBF476LKG Lid w/Rivets - Neon Green 1
CTBF476LKO Lid w/Rivets - Orange 1
2 RSGSP345NBK Gas Spring, 250N, w/Hrdw - Black 2
3 Entire Cart Frame
4 CTBMMHDKBK Push Handle Assembly - Black 1
5 RSMM700BPRF Bumper, for Front Right - Black 1
RSMM700BPLF Bumper, for Front Left - Black 1
RSMM700BPRR Bumper, for Rear Right - Black 1
RSMM700BPLR Bumper, for Rear Left - Black 1
6 RSMM500BF Bumper Fastener - Black 36
7 RSSWLCSBK Swivel Casters w/Lock, 5"x2" - Black 2
8 Hexagon Flange Bolt, M8x16 16
9 CTBD9KMS Drawer 9" - Matte Silver 1
CTBD9KB Drawer 9" - Corporate Blue 1
CTBD9KMK Drawer 9" - Matte Black 1
CTBD9KMR Drawer 9" - Matte Red 1
CTBD9KG Drawer 9" - Neon Green 1
CTBD9KO Drawer 9" - Orange 1
10 RSHANDND Handle, Normal Drawer - Black 5
11 CTBD6KMS Drawer 6" - Matte Silver 1
CTBD6KB Drawer 6" - Corporate Blue 1
CTBD6KMK Drawer 6" - Matte Black 1
CTBD6KMR Drawer 6" - Matte Red 1
CTBD6KG Drawer 6" - Neon Green 1
CTBD6KO Drawer 6" - Orange 1
12 RSPO4USB2B Power Outlet (4 Outlet, 2 USB Bottom) - Black 1
13 RSRBS Ball Bearing Slides 9
14 CTBMM100FCBK Fixed, Non-Locking Caster (5"x2") 2
15 CTBD4KMS Drawer 4" - Matte Silver 2
CTBD4KB Drawer 4" - Corporate Blue 2
CTBD4KMK Drawer 4" - Matte Black 2
CTBD4KMR Drawer 4" - Matte Red 2
CTBD4KG Drawer 4" - Neon Green 2
CTBD4KO Drawer 4" - Orange 2
Item # Part # Description QTY.
16 CTBD3KMS Drawer 3" - Matte Silver 1
CTBD3KB Drawer 3" - Corporate Blue 1
CTBD3KMK Drawer 3" - Matte Black 1
CTBD3KMR Drawer 3" - Matte Red 1
CTBD3KG Drawer 3" - Neon Green 1
CTBD3KO Drawer 3" - Orange 1
17 POWDRWLKMS Drawer Power w/Logo - Matte Silver 1
POWDRWLKB Drawer Power w/Logo - Corporate Blue 1
POWDRWLKMK Drawer Power w/Logo - Matte Black 1
POWDRWLKMR Drawer Power w/Logo - Matte Red 1
POWDRWLKG Drawer Power w/Logo - Neon Green 1
POWDRWLKO Drawer Power w/Logo - Orange 1
18 RSCOVERED Covers, Drawer Handle Ends - Black 12
19 RSHANDPD Handle, Power Drawer - Black 1
20 RSDIVIDERKB Divider, Power Drawer - Black 4
21 RSCARRIER Cable Carrier, Mounts & Hrdw - Black 1
22 RSLKNBK Lock with Key's 1
23 RSCTBF476LM Liners, Mat, EVA - Set - Black 1
24 Protectors for Cord 2
25 RSPO4USB2T Power Outlet (4 Outlet, 2 USB, Top) - Black 1
26 RSCTBF476LAKMS Locking Bar Assembly - Matte Silver 1
RSCTBF476LAKB Locking Bar Assembly - Corporate Blue 1
RSCTBF476LAKMK Locking Bar Assembly - Matte Black 1
RSCTBF476LAKMR Locking Bar Assembly - Matte Red 1
RSCTBF476LAKG Locking Bar Assembly - Neon Green 1
RSCTBF476LAKO Locking Bar Assembly - Orange 1
not shown RSPAINTJGSF213 Touch Up Paint - .5oz - Matte Silver 1
not shown RSPAINTJGSF211 Touch Up Paint - .5oz - Corporate Blue 1
not shown RSPAINTJGSF210 Touch Up Paint - .5oz - Matte Black 1
not shown RSPAINTJGSF212 Touch Up Paint - .5oz - Matte Red 1
not shown RSPAINTJGSF143 Touch Up Paint - .5oz - Neon Green 1
not shown RSPAINTJGSF138 Touch Up Paint - .5oz - Orange 1
not shown RSCTBF476KMSPLK Product Label Kit - Matte Silver 1
not shown RSCTBF476KBPLK Product Label Kit - Corporate Blue 1
not shown RSCTBF476KMKPLK Product Label Kit - Matte Black 1
not shown RSCTBF476KMRPLK Product Label Kit - Matte Red 1
not shown RSCTBF476KGPLK Product Label Kit - Neon Green 1
not shown RSCTBF476KOPLK Product Label Kit - Orange 1
CTBF476KB (CORPORATE BLUE) / CTBF476KG (NEON GREEN)
CTBF476KMK (MATTE BLACK) / CTBF476KMR (MATTE RED)
CTBF476KMS (MATTE SILVER GRAY) / CTBF476KO (ORANGE)
6 Drawer Flip Top Cart w/Power Drawer