Costco FPT-180 User manual

FPT-180
PART NO. 0183957993 REV 03
S/N 9809-XXXX & UP
Illustrated Parts List
FOR PART NUMBER 0183957906
Operator's Manual
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1
Description Page
1. Introduction To FPT-180 ................................ 2
2. Warning ................................................ 3
3. Physical Dimensions .................................... 4
4. Electrical Requirements ................................ 4
5. Compatible Equipment ................................... 4
6. Maintenance Instructions ............................... 4
7. Assembly Instructions .................................. 5
8. Conveyor Rollers ....................................... 5
9. Conveyor Belt Tension .................................. 6
10. Changing Product Flow Direction ........................ 7
11. FPT-180 Illustration Parts List
Control Box ...................................... 8&9
Motor Assembly ................................... 10
Power Cord Option ................................ 11
Wiring ........................................... 11
Speed: 40 ft/Min ................................ 11
Speed: 50 ft/min ................................ 11
FPT-180 Basic .................................... 12&13
FPT-180 Input Mounting Bracket Option ............ 15
FPT-180 Discharge Mounting Bracket Option ........ 15
Packing FPT-180 .................................. 16&17
12. Wiring Diagrams ........................................ 18
13. Warranty ............................................... 19
Index

1. INTRODUCTION TO FPT 180 CONVEYORS
Exact Equipment’s powered turn conveyors are the answer to many
backroom wrapping layout problems that require the turning of a process line to
conserve space or to allow one operator to serve both the loading and unloading
function.
Exact Equipment’s FPT 180 power turn features a sturdy, sanitary stainless
steel construction, power driven rollers and positive drive adjustment. Tapered
rollers eliminate the need for guide rails and provide accurate package turning and
movement. No lubrication is required.
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2. WARNING: FAILURE TO ADHERE TO THE FOLLOWING INSTRUCTIONS
COULD RESULT IN SERIOUS BODILY INJURY OR
PROPERTY DAMAGE!
Carefully read Operators Manual.
No one but qualified operators should operate equipment.
Do not permit distraction of operator while equipment is in use. Stay alert.
Maintain firm footing in area around equipment.
Do Not allow unqualified personnel to attempt repairs.
Switch off equipment when not in use.
Keep equipment clean and in good running order.
Promptly report all problems, loose/missing parts and malfunctions. Do not attempt
to operate a damaged or malfunctioning machine.
Switch off and unplug before attempting any cleaning, maintenance or repairs.
Do not spray any electrical components with water.
Use only in accordance with manufacture’s instructions.
Do not force-feed oversize or odd size packages through or into the machine.
Do not force-feed machine faster than it can accept product.
Do keep area around machinery clean and dry, and free of obstacles.
Do not use extension cords unless provided by the manufactures for the specific
purpose.
Safety devises and guards are installed for your protection; DO NOT attempt to
remove or defeat them.
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3. PHYSICAL DIMENSION:
24” L X 24 1/2” W X 32”-44” H (height will depend on length of leg)
CONSTRUCTION
GUARD: Stainless Steel
FRAME: Welded Stainless Steel Tubing
ROLLERS: Aluminum Tubing
DRIVE: Urethane Belt
SHIPPING WEIGHT
125 Pounds
CARTON SIZE
46.75 X 26.50 X 16.12
4. POWER REQUIREMENTS:
120 V, 60 HZ, 1 PHASE, 3.18 AMPS
5. COMPATIBLE EQUIPMENT:
CB SERIES CONVEYORS 820 S
HB SERIES CONVEYORS 820 L
SM 3/4 14” CONVEYORS
540 16” CONVEYORS
6. MAINTENANCE
A few moments spent in daily cleaning provides smoother trouble free
operation and a longer conveyor life.
Use a soft cloth and a mild soap and water solution to clean the surface
areas and polyurethane belts.
Be sure to wring excess solution from the cloth before cleaning and prevent
any water from dripping into motor areas as this may cause shorting and permanent
damage and/or possible hazard to operating personnel.
Clean the exterior surface with steel wool or Scotch Brite general all purpose
pads to remove any dried on food residue. DO NOT scrap with a knife or hard steel
object.
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7. ASSEMBLY INSTRUCTIONS
STEP 1. Lay leg frame (56) on floor.
STEP 2. Insert all three legs (57) into
leg frame (56) with adjustable
foot (C) to the floor.
STEP 3. Set FTP 180 Conveyor unit on
legs (57), by inserting each leg
on the inside of the outer
support (2).
STEP 4. Turn each leg (57) to align the
hole
(8) for installation of bolts (37).
STEP 5. Install bolts (37) thru hole (8)
and screw hex nut (32) loosely.
STEP 6. Slide leg frame (56) approx.
15 inches from floor and tighten
with hex key in set screw (58).
STEP 7. Tighten bolts (37) and hex nuts
(32).
8. CONVEYOR ROLLERS
Conveyor Rollers must have a1/8 inch
uniform clearance above inner support
as shown in Fig. 2.
To obtain the 1/8 inch dimension as
shown
in Fig. 2 bend the idler bracket (4) up or
down as needed. If an improper belt
seat
results, refer to page 6.
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9. CONVEYOR BELT TENSION
Conveyor belt must be taut at all times to insure proper function of conveyor rollers.
FIG. 3 FIG.4
TENSION ADJUSTMENT
STEP 1. Remove inner support guard from unit (remove 3 screws from top).
STEP 2. Loosen hex post under inside idler sheave, adjust sheave forward as
shown in Fig. 3, then tighten.
STEP 3. Run machine and check belt tension. If belt seats ok, replace inner
support guard. If belt does not seat properly (Fig. 4), repeat step (2).
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10. CHANGING PRODUCT FLOW DIRECTION FROM LR TO RL
WARNING: Always unplug and remove power source before working on or around
the machine. Only qualified trained service personnel are to perform
the procedure.
FOLLOW STEPS BELOW
STEP 1 Unplug and remove power source.
STEP 2 Remove motor cover.
STEP 3 Remove the white power lead wire on the capacitor from the
negative (-blue wire) terminal and connect it to the positive
(+red wire) terminal of the capacitor.
STEP 4 Replace motor cover.
NOTE: DO NOT twist belt to reverse product flow; belt will rub the frame and wear
out rapidly if twisted.
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Sequence 1000; M/A Control Box 0809694804 Rev 00