Costco FPT-180 User manual

FPT-180
PART NO. 0183957993 REV 03
S/N 9809-XXXX & UP
Illustrated Parts List
FOR PART NUMBER 0183957906
Operator's Manual
&

1
Description Page
1. Introduction To FPT-180 ................................ 2
2. Warning ................................................ 3
3. Physical Dimensions .................................... 4
4. Electrical Requirements ................................ 4
5. Compatible Equipment ................................... 4
6. Maintenance Instructions ............................... 4
7. Assembly Instructions .................................. 5
8. Conveyor Rollers ....................................... 5
9. Conveyor Belt Tension .................................. 6
10. Changing Product Flow Direction ........................ 7
11. FPT-180 Illustration Parts List
Control Box ...................................... 8&9
Motor Assembly ................................... 10
Power Cord Option ................................ 11
Wiring ........................................... 11
Speed: 40 ft/Min ................................ 11
Speed: 50 ft/min ................................ 11
FPT-180 Basic .................................... 12&13
FPT-180 Input Mounting Bracket Option ............ 15
FPT-180 Discharge Mounting Bracket Option ........ 15
Packing FPT-180 .................................. 16&17
12. Wiring Diagrams ........................................ 18
13. Warranty ............................................... 19
Index

1. INTRODUCTION TO FPT 180 CONVEYORS
Exact Equipment’s powered turn conveyors are the answer to many
backroom wrapping layout problems that require the turning of a process line to
conserve space or to allow one operator to serve both the loading and unloading
function.
Exact Equipment’s FPT 180 power turn features a sturdy, sanitary stainless
steel construction, power driven rollers and positive drive adjustment. Tapered
rollers eliminate the need for guide rails and provide accurate package turning and
movement. No lubrication is required.
2

2. WARNING: FAILURE TO ADHERE TO THE FOLLOWING INSTRUCTIONS
COULD RESULT IN SERIOUS BODILY INJURY OR
PROPERTY DAMAGE!
Carefully read Operators Manual.
No one but qualified operators should operate equipment.
Do not permit distraction of operator while equipment is in use. Stay alert.
Maintain firm footing in area around equipment.
Do Not allow unqualified personnel to attempt repairs.
Switch off equipment when not in use.
Keep equipment clean and in good running order.
Promptly report all problems, loose/missing parts and malfunctions. Do not attempt
to operate a damaged or malfunctioning machine.
Switch off and unplug before attempting any cleaning, maintenance or repairs.
Do not spray any electrical components with water.
Use only in accordance with manufacture’s instructions.
Do not force-feed oversize or odd size packages through or into the machine.
Do not force-feed machine faster than it can accept product.
Do keep area around machinery clean and dry, and free of obstacles.
Do not use extension cords unless provided by the manufactures for the specific
purpose.
Safety devises and guards are installed for your protection; DO NOT attempt to
remove or defeat them.
3

3. PHYSICAL DIMENSION:
24” L X 24 1/2” W X 32”-44” H (height will depend on length of leg)
CONSTRUCTION
GUARD: Stainless Steel
FRAME: Welded Stainless Steel Tubing
ROLLERS: Aluminum Tubing
DRIVE: Urethane Belt
SHIPPING WEIGHT
125 Pounds
CARTON SIZE
46.75 X 26.50 X 16.12
4. POWER REQUIREMENTS:
120 V, 60 HZ, 1 PHASE, 3.18 AMPS
5. COMPATIBLE EQUIPMENT:
CB SERIES CONVEYORS 820 S
HB SERIES CONVEYORS 820 L
SM 3/4 14” CONVEYORS
540 16” CONVEYORS
6. MAINTENANCE
A few moments spent in daily cleaning provides smoother trouble free
operation and a longer conveyor life.
Use a soft cloth and a mild soap and water solution to clean the surface
areas and polyurethane belts.
Be sure to wring excess solution from the cloth before cleaning and prevent
any water from dripping into motor areas as this may cause shorting and permanent
damage and/or possible hazard to operating personnel.
Clean the exterior surface with steel wool or Scotch Brite general all purpose
pads to remove any dried on food residue. DO NOT scrap with a knife or hard steel
object.
4

7. ASSEMBLY INSTRUCTIONS
STEP 1. Lay leg frame (56) on floor.
STEP 2. Insert all three legs (57) into
leg frame (56) with adjustable
foot (C) to the floor.
STEP 3. Set FTP 180 Conveyor unit on
legs (57), by inserting each leg
on the inside of the outer
support (2).
STEP 4. Turn each leg (57) to align the
hole
(8) for installation of bolts (37).
STEP 5. Install bolts (37) thru hole (8)
and screw hex nut (32) loosely.
STEP 6. Slide leg frame (56) approx.
15 inches from floor and tighten
with hex key in set screw (58).
STEP 7. Tighten bolts (37) and hex nuts
(32).
8. CONVEYOR ROLLERS
Conveyor Rollers must have a1/8 inch
uniform clearance above inner support
as shown in Fig. 2.
To obtain the 1/8 inch dimension as
shown
in Fig. 2 bend the idler bracket (4) up or
down as needed. If an improper belt
seat
results, refer to page 6.
5

9. CONVEYOR BELT TENSION
Conveyor belt must be taut at all times to insure proper function of conveyor rollers.
FIG. 3 FIG.4
TENSION ADJUSTMENT
STEP 1. Remove inner support guard from unit (remove 3 screws from top).
STEP 2. Loosen hex post under inside idler sheave, adjust sheave forward as
shown in Fig. 3, then tighten.
STEP 3. Run machine and check belt tension. If belt seats ok, replace inner
support guard. If belt does not seat properly (Fig. 4), repeat step (2).
6

10. CHANGING PRODUCT FLOW DIRECTION FROM LR TO RL
WARNING: Always unplug and remove power source before working on or around
the machine. Only qualified trained service personnel are to perform
the procedure.
FOLLOW STEPS BELOW
STEP 1 Unplug and remove power source.
STEP 2 Remove motor cover.
STEP 3 Remove the white power lead wire on the capacitor from the
negative (-blue wire) terminal and connect it to the positive
(+red wire) terminal of the capacitor.
STEP 4 Replace motor cover.
NOTE: DO NOT twist belt to reverse product flow; belt will rub the frame and wear
out rapidly if twisted.
7

8
Sequence 1000; M/A Control Box 0809694804 Rev 00

9
0183957915 Spare Parts; Control Box
Item Part Description U/M From To
Number Serial No. Serial No.
1001 0209694804 M/A CONTROL BOX RF 9809- Up
1002 0209694105 BOX SWITCH EA 9809- Up
1003 0270117215 PLATE; LEGEND "PUSH TO STOP” EA 9809- Up
1004 0203090103 SWITCH EA 9809- Up
1006 0275571107 WASHER; #10 IT,400SS EA 9809- Up
1007 0275573108 NUT; #10-32 HEX,300SS EA 9809- Up
1008 0272401348 WIRE; LEAD EA 9809- Up
1009 0501958102 CONNECTOR EA 9809- Up
1010 0203191102 CONDUIT; FLEX EA 9809- Up
1011 0272401348 WIRE; LEAD EA 9809- Up
1012 0272401350 WIRE; LEAD EA 9809- Up
1013 0272401349 WIRE; LEAD EA 9809- Up
1014 0501958302 CONNECTOR; 90 EA 9809- Up

10
Sequence 2000; M/A Wiring FPT-180 0200370802 Rev 01

11
0183957003 Spare Parts; FPT Motor Power Cord Option
Item Part Description U/M From To
Number Serial No. Serial No.
1500 0183257021 POWER CORD; PARALLEL BLADE 8 FT EA 9809- Up
1500 0183257022 POWER CORD; TWIST LOCK 8 FT EA 9809- Up
1500 0183257027 CONDUIT; 2.5 FT,FPT TO FPT EA 9809- Up
1500 0183257028 CONDUIT; 4.5 FT,FPT TO CB/HB-30 EA 9809- Up
1500 0183257029 CONDUIT; 6.0 FT,FPT TO CB/HB-48 EA 9809- Up
1500 0183257030 CONDUIT; 8.0 FT,CB/HB/FPT TO 72 EA 9809- Up
1500 0183257031 CONDUIT; 16 FT,FPT TO CB72-820 EA 9809- Up
0183957012 Spare Parts; Speed: 40ft/min Option
Item Part Description U/M From To
Number Serial No. Serial No.
0183957016 Spare Parts; Speed: 50 ft/min Option
Item Part Description U/M From To
Number Serial No. Serial No.
0183957916 Spare Parts; FPT-180 Wiring
Item Part Description U/M From To
Number Serial No. Serial No.
2001 0200370802 M/A WIRING FPT-180 RF 9809- Up
2002 0200560113 PLUG, HOLE .875 EA 9809- Up
2003 0275154401 SRHMS; #10-32X1/4, 300SS EA 9809- Up
2004 0275571107 WASHER; #10 IT,400SS EA 9809- Up
2005 0203256101 CONNECTOR 18-14 EA 9809- Up
2006 0204995103 BASE; MOTOR EA 9809- Up
2007 0275572103 WASHER; #4 S/L REGULAR, 300SS EA 9809- Up
2008 0275572109 WASHER; 1/4 S/L REGULAR,300SS EA 9809- Up
2010 0188040105 NUT PLATE EA 9809- Up
2012 0209525206 TERMINAL; 18-14 #10 RING EA 9809- Up
2013 0269895103 PLATE THREE HOLE GRIP EA 9809- Up
0002 0272531082 AMPS-3.18 RF 9809- Up
0005 0272531101 UL APPROVED-YES RF 9809- Up
0006 0272531104 CSA APPROVED: NO RF 9809- Up
2009 0188062105 SHEAVE 1 GROOVE EA 9809- Up
2011 0200370101 MOTOR; 28 RPM GEAR EA 9809- Up
3021 0269376105 NAMEPLATE; UL EA 9809- Up
2009 0188062139 SHEAVE; "A"PD 6.00, BORE .625 EA 9809- Up
2011 0200370101 MOTOR; 28 RPM GEAR EA 9809- Up

12
Sequence 3000; M/A FPT-180 0183957801 Rev 05

13
0183957917 Spare Parts; FPT-180 Basic
Item Part Description U/M From To
Number Serial No. Serial No.
3001 0183957801 M/A FPT-180 RF 9809- Up
3002 0183957952 SUPPORT; OUTER EA 9809- Up
3003 0183957953 SUPPORT; INNER C EA 9809- Up
3004 0183957104 BRACKET; IDLER EA 9809- Up
3005 0183957105 BUSHING EA 9809- Up
3006 0199206121 BEARING; FLANGED EA 9809- Up
3007 0183957105 BUSHING EA 9809- Up
3008 0269323101 SHEAVE; SINGLE GROOVE EA 9809- Up
3009 0275575106 WASHER; #10 FLAT,TYPE A,300SS EA 9809- Up
3010 0183957137 POST IDLER A EA 9809- Up
3011 0269324105 SHEAVE; SINGLE GROOVE EA 9809- Up
3012 0800923101 LABEL; WARNING EA 9809- Up
3013 0183957118 SHEAVE; DRIVE EA 9809- Up
3014 0269324101 SHEAVE; SINGLE GROOVE EA 9809- Up
3015 0208176153 HSSS-KCP;5/16-18X3/8, HI-STREN EA 9809- Up
3016 0269468101 LABEL; WIRING EA 9809- Up
3017 0204955903 GUARD; MOTOR EA 9809- Up
3018 0204976101 GUARD; PULLEY LR EA 9809- Up
3019 0275350253 SHWHS-ST; #8X1/2 STEEL-ZP EA 9809- Up
3021 0269376105 NAMEPLATE; UL EA 9809- Up
3022 0188098104 BELT; 1/2" X 57" URETHANE EA 9809- Up
3023 0188098103 BELT; 3/8" X 39" URETHANE EA 9809- Up
3024 0200851101 ROLLER 13.50 LG EA 9809- Up
3025 0183957961 ROLLER ASSEMBLY EA 9809- Up
3026 0188096103 LINER; NYLON EA 9809- Up
3027 0275575109 WASHER; 1/4 FLAT,TYPE A-N,300SS EA 9809- Up
3028 0275572107 WASHER; #10 S/L REGULAR, 300SS EA 9809- Up
3029 0275572109 WASHER; 1/4 S/L REGULAR,300SS EA 9809- Up
3031 0275154403 SRHMS; #10-32X3/8, 300SS EA 9809- Up
3032 0275295105 HHCS; 1/4-20X7/8,300SS EA 9809- Up
3033 0275295102 HHCS; 1/4-20X1/2,300SS EA 9809- Up
3035 0275295105 HHCS; 1/4-20X7/8,300SS EA 9809- Up
3036 0275295109 HHCS; 1/4-20X1 1/2,300SS EA 9809- Up
3038 0275566101 NUT; 1/4-20 HEX,300SS EA 9809- Up
3039 0275573108 NUT; #10-32 HEX,300SS EA 9809- Up
3050 0183957141 GUARD; SUPPORT EA 9809- Up
3052 0183957113 PLATE; MOUNTING EA 9809- Up
3053 0197661122 SPACER; TAPPED EA 9809- Up
3056 0183957107 BEARING; BLOCK EA 9809- Up
3057 0183957108 SHAFT; DRIVE A EA 9809- Up
3058 0199270139 BEARING; BALL EA 9809- Up
3059 0220006118 RING,RETAINING EA 9809- Up
3060 0903215101 ADHESIVE; "242" 50ML BT 9809- Up
3061 0275970502 CRTHS;1/4-20 X 3/8, 300SS EA 9809- Up
3064 0271767301 POP RIVET;.125X.031-.125,305SS EA 9809- Up
3065 0183957951 FRAME, FPT-180C EA 9809- Up
3069 0269503101 SHEAVE; SINGLE GROOVE EA 9809- Up
3070 0194085114 SPACER EA 9809- Up

14
0183957917 Spare Parts; FPT-180 Basic
Item Part Description U/M From To
Number Serial No. Serial No.
3072 0903206100 LOCTITE 609 BT 9809- Up
3073 0960408109 GREASE; SUPER LUBE CR 9809- Up
3074 0275295108 HHCS; 1/4-20X1 1/4,300SS EA 9809- Up
3075 0270101101 BRACKET; ANGLE MOUNTING EA 9809- Up
3076 0275901355 SFCMS; 10-32X1/2, 300SS EA 9809- Up
3077 0270145102 BRACKET; IDLER EA 9809- Up
3078 0275295109 HHCS; 1/4-20X1 1/2,300SS EA 9809- Up
3079 0208867301 SCREW; SHOULDER SS EA 9809- Up
3080 0202064103 LABEL; WARNING EA 9809- Up

15
0183957004 Spare Parts; FPT-180 Input Mounting Bracket
Item Part Description U/M From To
Number Serial No. Serial No.
0183957005 Spare Parts; FPT-180 Discharge Mounting Bracket
Item Part Description U/M From To
Number Serial No. Serial No.
3500 0183957975 14" CONVEYOR (OLD) TO FPT EA 9809- Up
3500 0183957976 16" CONVEYOR (OLD) TO FPT EA 9809- Up
3500 0183957977 540 TO FPT EA 9809- Up
3500 0183957978 820S TO FPT EA 9809- Up
3500 0183957979 820L TO FPT EA 9809- Up
3500 0183957989 815L TO FPT EA 9809- Up
3500 0183957995 12" GRAVITY CONVEYOR TO FPT EA 9809- Up
3500 0183957997 WORKHORSE IK-31 TO FPT EA 9809- Up
3500 0183957998 WH-ZS TO FPT EA 9809- Up
3500 0183957999 FPT TO 12" WIDE GC CANTILEVER EA 9809- Up
3600 0183957980 FPT TO 14" CONVEYOR (OLD) EA 9809- Up
3600 0183957982 FPT TO 16" CONVEYOR (OLD) EA 9809- Up
3600 0183957983 FPT TO SPEEDMASTER EA 9809- Up
3600 0183957984 FPT TO FPT EA 9809- Up
3600 0183957996 FPT TO 12" GRAVITY CONVEYOR EA 9809- Up
3600 0183957999 FPT TO 12" WIDE GC CANTILEVER EA 9809- Up

16
Sequence 4000; M/A Packing FPT-180 0205102802 Rev 07

17
0183957918 Spare Parts; Packing
Item Part Description U/M From To
Number Serial No. Serial No.
0183957001 Spare Parts; FPT Height Feature
Item Part Description U/M From To
Number Serial No. Serial No.
4001 0205102802 M/A PACK FPT180 RF 9809- Up
4002 0205034121 CARTON; FOLDER 45 X 23.25 X 2 EA 9809- Up
4003 0271857115 FOOT INSERT HEX EA 9809- Up
4005 0202123101 ENVELOPE EA 9809- Up
4006 0202193901 KIT; WARRANTY REGISTRATION EA 9809- Up
4007 0183957993 MANUAL; FPT-180 OPERATOR EA 9809- Up
4009 0183957981 FRAME; LEG EA 9809- Up
4011 0200457101 BAG; MUSLIN EA 9809- Up
4013 0275295112 HHCS; 1/4-20X2 1/4,300SS EA 9809- Up
4014 0275195105 NUT; 1/4-20 HEX NYLON LOCK,300S EA 9809- Up
4018 0271977101 TAPE REINFORCED RL 9809- Up
4019 0205166102 INSERT; SPRT CTR EA 9809- Up
4020 0205165102 INSERT; CORNER EA 9809- Up
4022 0205164102 CARTON EA 9809- Up
4023 0205163101 CARTON; LID B EA 9809- Up
4024 0961806103 STRAPPING NYLON RL 9809- Up
4004 0188043111 LEG; 38.50" (MATCHES 540--44") EA 9809- Up
4004 0188043112 LEG; 31.38" (MATCHES H/W-37") EA 9809- Up
4004 0188043116 LEG; 26.50" (MATCHES AC100-32") EA 9809- Up
4004 0188043128 LEG; 35" (MATCHES 820/SM-40.50) EA 9809- Up
4004 0188043135 LEG; 36.50"(MATCHES 830-42") EA 9809- Up
4004 0188043139 LEG; 36"(MATCHES WH-41.50") EA 9809- Up
4004 0188043143 LEG; 27.50" (MATCHES AT7-33") EA 9809- Up
4004 0188043144 LEG; 30.50"(MATCHES AT7-36") EA 9809- Up

18
WIRING DIAGRAMS