Count Dyna-Cut User manual

DYNA-CUT
MANUAL
Martin Yale Industries, LLC.
251 Wedcor Avenue, Wabash, Indiana 46992
226600--563-0621 | Fax: 260-563
www.martinyale.com

DYNA-CUT 2
TABLE OF CONTENTS
Specifications
3
Safety
Procedures
4
Care and Maintenance
5
Component
Identification
6
Touch Screen Controller
7
Setting
Up Your Dyna-Cut
10
-Installing a Flexible Die
10
-Removing a Flexible Die
10
-Delivery Tray Installation
11
-Delivery Tray Sensor Setup
12
Setting Up the Automatic Feeder
13
-Loading the Feeder
13
-Setting the Air Channels
14
-Setting Table Height and Setting
14
Setting
Up the Paper Path
15
Setting Pressure on the Cylinder
16
Setting
Up Scrap Separator
17
Setting Delivery
Table
18

DYNA-CUT 3
SPECIFICATIONS
Net
Weight: 1000
*
Min.
Sheet Size
8 ½” x 11”*
Max
Sheet Size
14” x 20”
Max Sheet
Thickness
400 GSM*
Min Sheet Thickness
100 GSM*
Max
Speed 6000 Sheets an
Hour
Electrical Requirements and Specifications
Power Requirement: 110v, 50-60HZ, AC
Circuit Protection: 20 AMP Circuit Breaker
NOTE: Older buildings, overloaded lines, and bad grounds can
affect the operation of your Dyna-Cut. A dedicated line is best.
*NOTE: The Dyna-Cut is capable of handling many types of applications
above and beyond the standard specifications. It is possible to feed quite
a variety of jobs. However, the performance of the Dyna-Cut on these
special applications is directly related to the experience of the operator.

DYNA-CUT 4
SAFETY PROCEDURES
BEFORE USE:
•Read through the owner’s manual. Follow instructions CAREFULLY.
•NEVER use a wet area. Electric shock could occur.
•Use a GROUNDED outlet and a GROUNDED circuit. Do not use
undergrounded equipment on the same circuit.
•Always use a dedicated line. DO NOT use with line splitting surge
protector.
DURING USE:
•Keep fingers and hands away from all rotating parts.
•Keep cords clear of moving parts.
AFTER USE:
•Turn off machine at the power switch, then unplug the main
power cord. This will prevent damage to your machine by
power/voltage spikes.
•To unplug cords, always grasp the plug body, never pull on cords
to disconnect. Wire fatigue and possible shock could results from
improper disconnect procedures.
BE ALERT! BE CAREFUL!

DYNA-CUT 5
CARE AND MAINTENANCE
The Dyna-Cut is a precision machine. It is very important to keep it free of
excessive dust, dirt, and foreign matter. We recommend that you keep the
machine covered when not in use.
BEARINGS: The Dyna-Cut uses 2 different style bearings sealed roller
bearing and bronze bushings. Sealed roller bearings and are designed to
be self-lubricating, however dirt and dust can get into them causing
clogging and dirt build up. Bronze bushings need to be oiled on a regular
basis. The bronze bushings on this machine are located on the operator
side frame and have the perf shaft and exit shaft through them. There are
also 2 bushings located on the feed drive shaft. To oil these bronze
bushings run the machine in feed mode and add a few drops of oil just
inside the shaft collar that hold the shaft in place. Also add a few drops to
the inside of the machine so both sides of the bushing gets oil. It is
recommended to occasionally oil the sealed roller bearings under heavy
use.
REMOVEABLE SCREWS: When these show signs of wear or stripping,
replace as soon as possible. If these strip or hollow out they can be costly
to remove. If you do keep your FC114 AIR clean and in top condition, it
will give you years of service.

DYNA-CUT 6
COMPONENT IDENTIFICATION

DYNA-CUT 7
TOUCH SCREEN CONTROLLER
TOUCH SCREEN OPERATION
When the machine is turned on, the display may take up to 7 seconds for
the home screen to display. There is a screen saver that will turn the display
off if the machine is not touched within 30 minutes. The power light will
stay illuminated letting you know the machine is still on.
COUNT LOGO AND SERVICE ACCESS
If the logo is pressed a password screen is displayed. This is for factory and
service access only. This screen is for manufacturer use only. The password
is not given out.

DYNA-CUT 8
ELEVATOR CONTROLS
These control the feed platform where the paper is loaded. Auto up will raise the Elevator until
height sensor located in the Vacuum system is triggered. Up and Down arrows will raise and
lower the elevator while the button is pushed. Elevator Stop will stop the elevator if auto up has
been pushed.
TRANSPORT MOTOR CONTROLS
Pressing the ON button will turn on the transport motor which will sync speed with the cylinders.
Jog will move paper forward or backwards on the Registration Table.

DYNA-CUT 9
CUT ADJUST CONTROLS
Use these controls to vertically shift cut on the paper. Each unit on the cut adjust is
a 0.10”. To shift the cut towards the top of the page use the “-” in order to shift the
cut towards the bottom of the page use “+”.
To adjust the side margins of the paper use the margin adjust knob. This will
horizontally shift the paper on the registration table. Turning the knob in the
decrease margin direction will make the margin on the page smaller while increase
margin direction will make the margin on the page larger.
In order to adjust the skew on the sheet use the knob located directly in front of
the marble rack.
Margin Adjust Knob
Skew Adjust Knob

DYNA-CUT 10
SETTING UP YOUR DYNA-CUT
INSTALLING A FLEXABLE DIE
1. Take the pressure off of the dies using the hydra jacks this
will make the cylinder easier to spin.
2. Rotate the cylinder so that the 3 threaded guide holes are
facing you.
3. Install the guild pins these will help line up the die.
4. Place die one evenly until the leading edge is flat against
the magnetic cylinder.
5. Remove the guild pins you may need to use an Allen tool in
order to remove.
6. Rotate the cylinder forward by hand this will pull the die
onto the magnetic cylinder once it is fully on the cylinder in
sure that the lines on the front and rear of the die line up
this will show if there is any skew on the die install.
REMOVING A FLEXABLE DIE
1. Take the pressure off of the dies using the hydra jacks this
will make the cylinder easier to spin.
2. Rotate the cylinder so that the seam of the die is facing you
3. Use the die removal tool. Slide it under one corner of the
die pull the die off of the magnetic cylinder. Carefully begin
to pull the die off of the cylinder. Note that the sides and
knife edges of the die are very sharp handle with care
always move slowly and make sure you have steady grip.

DYNA-CUT 11
SETTING UP YOUR DYNA-CUT
DELIVERY TRAY INSTALLATION
The motorized delivery is recommended to be installed by two
people although it can be done with one. Locate the exit
support shaft of the machine. Install the hooks on the delivery
tray to the cuts outs show on the shaft below, now support the
end of the tray and position the arms into the larger slots on
the exit panel.

DYNA-CUT 12
SETTING UP YOUR DYNA-CUT
DELIVERY TRAY SENSOR SET UP
In order to have the delivery tray properly advance you need to insure
the optic sensor is set for your media. To set place a piece of your media
on the table under the sensor. When properly set the orange light will
come on and advance the belts until the media clears the sensor.
The sensor is a laser diffuse contrast sensor for low contrast detection
application. It is also able to be set for dark operate or light operate. If
you are running media that is darker then the belt of the delivery tray
you will need the sensor in dark operate while if you are running media
that is lighter then the belt of the delivery tray you will need to be in
light operate. To switch between light and dark operate first hold down
the mode button for longer then 2 seconds. Then use either button to
cycle through the menu. Cycle until the display reads (out) then press
both buttons at the same time. The display will now read (Lo) or (do).
(Lo) Stands for Light Operate and (do) for Dark Operate. Use either
button to cycle between the two options when you have selected the
Operate that you need hold down both buttons this will save your
selection and exit the menu.
To set the sensitivity of the sensor clear the table then hold the Teach
button down until the display flashes SEt and 1St alternately then press
the teach button to set the table as the first target. The display will now
alternate between SEt and 2nd. Place your media underneath the sensor
and press the teach button again this sets your media as the second
target. If set correctly now when the sensor sees your media the orange
light on the sensor with come on and the belts will advance until your
media clears the sensor.
You can download the full manual for this sensor at
bannerengineering.com under the Q3X Series section.

DYNA-CUT 13
LOADING THE FEEDER
1. Lower the elevator in order to load the paper.
2. Slide the side guide to the side.
3. Fan the paper then load making sure the paper is
pushed to front of the duct wall and pushed to the right
paper stop.
4. Position the left side paper stop according to the
paper size flush against the paper stack. Place the rear
paper stop flush against the rear of the stack. Insert
the paper weight in the rear paper stop.
SETTING UP THE AUTOMATIC FEEDER

DYNA-CUT 14
SETTING THE AIR CHANNELS
1. Set the leading edge blower by using the
adjustment knob under the E-Stop button.
2. The paper should start to float and separate from
the stack before being pulled up to the vacuum belt.
SETTING TABLE HEIGHT AND SETTING
1. Clockwise rotation will decrease the distance of the
sensor relative to the paper. Fanned out paper is
spread out more.
2. Anticlockwise rotation will increase the distance of
the sensor relative to the paper. Fanned out paper is
made more compact.
3. Set height so that the vacuum belt only pulls one
sheet at a time.

DYNA-CUT 15
SETTING UP THE PAPER PATH
1. Raise the elevator all the way up with paper loaded.
2. Press the feed roller release button on the control
panel
3. Slide the first page forward until it is just entering
the marble rack.
4. Adjust paper stack guilds by loosening them then
slide both while keeping them tight to the paper
stack. Adjust the whole stack so that the first page
about an 1/8” from the alignment ledge.
5. Move first page back and press the feed roller
release button.
6. Run a test sheet if you need to adjust your side
margin make your adjustment then restart at step
one.
At the start of a new run you will want to align the
feeder closely with the marble rack in order to minimize
skew. To due so follow the instructions below.

DYNA-CUT 16
SETTING PRESSURE ON THE CYLINDER
1. Use 3 pins to line up die on to the magnetic cylinder.
2. Roll the cylinder by had to put the die on.
3. Insure that the vertical marks on the die line up to
verify the die is on straight.
4. Set the pressure on the cylinders by adjusting the
hydro jacks on top of the machine.
5. Set the pressure to 300 psi to start. Run a test sheet
and increase pressure until you get the desired cut.
6. Excessive pressure can cause premature die-wear.

DYNA-CUT 17
SETTING UP SCRAP SEPARATOR
1. In order to be able to separate the scrap you will
need vertical channels in the die for the diverter
fingers to ride on. The number of fingers required
will depend on sheet size and thickness.
2. Line up diverter fingers with channels in the die.
3. Set the diverter bar into slots and tighten set screws
4. Run single sheet to check position of diverters and
insure proper scrap diversion.
5. If not properly aligned you will get a paper jam
which you will need to clear. Turn off the machine or
press the e-stop button before attempting to clear
jam.
6. Make necessary adjustments retest until you get a
clean diversion of scrap.

DYNA-CUT 18
SETTING DELIVERY TRAY
1. To get the output of cut material to shingle and
stack neatly you need to adjust the speed and
plastic wheel placement.
2. The plastic wheels need to be set so that the cut
material is hitting the wheel at the same time as it is
coming in contact with the belts on the table.
3. Adjusting your speed will adjust how spaced out the
shingles are.