covington 1100 Series User manual

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
1
COMBINATION SLAB & TRIM SAW INSTRUCTIONS
12”, 14”, & 16” MODELS
DESCRIPTION
Covington’s Combination Trim & Slab Saws are similar in
design with different blade and pulley sizes. Sawing
operations remain the same.
These ruggedly built, fully enclosed units are constructed of
heavy gauge welded steel and feature an inspection window in
the hood. Separately welded inner frame eliminates warp.
One-piece vise carriage, mounted on ¾” steel rod and L way
guide, provides the rigidity necessary for fast cuts with heavy
loads. Vise carriage moves silently on way guide. A quick
return split clip allows the carriage to be manually returned to
any position.
Weight feed action for slabbing utilizes a scale, cord, and
weights fastened to vise. Deluxe power feed models with
overrunning clutch and cut-off switch are available.
The cross feed permits 4” of material to be slabbed without
reclamping. One turn of the spin knob moves the vise
crosswise 1/16” and can produce 10-12 uniform slabs. The
precision 5/8” arbor ball bearings are heavy duty, double
neoprene sealed, and greased for life.
Accessories include operating instructions, motor mount,
drop-in trim table, plastic window, slab-catcher, weight feed
scale, and cord.
INSTALLATION
Safety: Before plugging saw unit into an electrical supply read the Covington Safety Demands
sheet.
Saw Level: Place the portable saw on a sturdy platform or table and make sure the saw is level.
The optional leg stand features a leveling bolt on one leg; adjust the bolt to level saw.
Blade Mounting: The flange must fit snugly and evenly against the blade. Make sure there is no
dirt between the flanges and the blade as this may cause misalignment and warping. Note: New
blades may need to be dressed prior to cutting.

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
2
INSTALLATION CONTINUED
Blade Alignment: Measure the distance between the leading edge of the blade and the edge of
the saw table (at 90 degree angle). Mark the measure spot on the blade. Rotate the blade 180
degrees. Again measure the back part (measured spot) of the blade with the opposite edge of the
saw table (at 90 degree angle); the distance should be the same.
Koolerant Mixture: NEVER run diamond saw blade dry. Always use with a koolerant to
prevent heat build-up, keep diamond intact, and wash out fine rock cuttings. Water alone, or with
detergent, is not a good koolerant as water in any form eventually causes rust on steel parts.
This unit features the “immersion” method wherein the diamond blade runs in a reservoir of
cooling fluid. Fill the reservoir until koolerant mix stands ¼” to ⅜” on the bottom of the blade
when standing still. Blade guard and front shield control excess spray. An optional clear plastic
hood is available to cover the entire trim saw table.
For cutting rocks with a Mohs scale hardness of 5 or less, use Covington Koolerant #1 (add 9
parts water). Mix well before pouring into the saw reservoir. For cutting rocks with a Mohs scale
hardness of 6 or more, use Rock Hound Oil.
MAINTENANCE
Lubrication: Parts such as threaded rod, shafts and steel guide inside the saw should be greased
to prevent rust. Do not grease the saw arbor bearings or the motor. The bearings are sealed and
greased for life.
Blade: Sharpen the blade occasionally to prevent glazing over. Make several cuts into a 220g
silicon carbide dressing block or a soft, porous, red brick. Reverse blade periodically. Stopping
and restarting unit during a cut almost always leaves a blade mark.
PREPARATION
Load Vise: Move vise away from blade and clamp rock between vise jaws tightly. Secure the
rock with wood wedges if necessary.
#2 Rigid Grip Vise: The vise jaws are built for nonbinding free application. To open, lift the
tightening knob upward and free the spade from the ratchet slot and pull the vise jaw towards
you. Place the rock in the vise and push the vise jaw against the rock. Set the spade in the nearest
ratchet slot and tighten the vise by turning the vise knob counterclockwise.
Weight Feed System: The system is designed to feed the rock to the saw blade by use of a
weight. To assemble the weight feed system, fasten the nylon cord to the vise carriage (rear
underside), thread cord through the snubbing ring in the back wall of the tank and tie the other
end to a small scale. Suspend an empty bucket from the scale.

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
3
PREPARATION CONTINUED
Weight Rule: For each inch of blade contact, add approximately four pounds of weight to the
suspended container. Do not exceed a total of sixteen pounds.
Weight Feed Slab Operation: After loading vise, adjust cross feed to align cut and move
carriage so that the blade does not quite touch the rock. Start the motor by pulling the switch rod.
Feed the first half-inch by hand to ensure a good groove is established. Close the hood. Cut the
last half-inch by hand also. This may not be necessary if the gemstone material is compact and
uniform in shape.
Following the weight rule, add weight to the bucket and proceed to cut. The container should
seat itself before the last part of the cut is made. The rock will be cut automatically by the weight
feed system; view through the inspection window.
Power Feed System: The system is designed to feed the rock to the saw blade automatically.
Cut-Off Switch: The main cut-off switch is activated by a steel rod running from a convenient
pull knob on the right of the tank to the main switch box on the rear of the tank. The rod runs
parallel to the right side of the vise table. Pull the rod knob to start the saw and push it in to stop.
Automatic Cut-Off Feature: Position the vise carriage to that point of travel where the unit is to
be turned off. It must not be past the blade flange. A steel collar and a thumb screw, located on
the rear portion of the cut-off switch rod is then slipped forward until it is in position against the
rod guide which is located on the vise carriage immediately below the cross feed turn handle.
Tighten the thumbscrew and return the carriage to a starting position for cutting.
Power Feed Slab Operation: After loading the vise, adjust the cross feed to align cut and move
the carriage so that the blade does not quite touch the rock. Clamp the split clip on the threaded
rod in front of the carriage. Move the shaft collar on the switch rod and lock it where it will
automatically shut off the machine at the point you want. Close the hood.
Start motor by pulling the knob out on the switch rod. The rock will be cut automatically. View
operation through inspection window.
Stop cutting after a depth of ¼” has been reached. Back the carriage away and restart the cut
relieving the cut of misalignment caused by a rough exterior surface. This may not be necessary
if the material is smooth and uniform.
TRIM OPERATION
Clamp trim table square in the slab vise with height adjusting screw down. Adjust screw to level
table if necessary. Adjust cross feed so that the blade runs in the center of the table slot.

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
4
CAUTION: DO NOT USE WEIGHT FEED FOR TRIMMING
Avoid letting the blade strike a glancing blow on an uneven rock or slanting surface. This can
cause the blade to make a slanting cut and dish the blade.
Rough Material: Trim small pieces of rough gem material by placing a reasonably flat side on
the trim saw table. Grip both sides of the material firmly and gently push the material into the
revolving blade. Saw only in straight lines. Avoid letting the blade strike an uneven rock or
slanting surface. This can cause the blade to make a slanting cut and dish the blade. It is safer to
use a sawing jig or small vise to hold the gemstone material.
Slabs: Slabs are much easier to trim than rough material. First, make the design you wish to cut
on the bottom side of the gem slab. Mark straight lines around the design; cut along the lines
with firm but gentle pressure. If you must make an angling cut, cut a slight notch at the edge of
the slab, then turn the slab to the angle desired and continue cutting.
MAINTENANCE
Lubrication: Parts such as threaded rod, shafts and steel guide inside the saw should be greased
to prevent rust.
Do not grease the saw arbor bearings or the motor. The bearings are sealed and greased for life.
Blade: Sharpen the blade occasionally to prevent glazing over. Make several cuts into a 220g
silicon carbide dressing block or a soft, porous, red brick. Reverse blade periodically. Stopping
and restarting unit during a cut almost always leaves a blade mark.
HELPFUL HINTS & HARMFUL ERRORS
If cutting a rock in half, clamp it in the vise so the cut is close to the vise jaws. If cutting several
slabs, clamp the rock in a position to get as many cuts as possible without reclamping the rock.
One of the most common mistakes is to force the blade into the material faster than the diamond
rim cuts through the material. Generally, the harder or thicker the material is the slower the feed
rate should be. This mistake can result in dished and bent blades.
Preventative measures can be taken but there is no substitute for judgment. Check the blade for
alignment and the arbor for loose bearings. Ascertain that the koolerant solution permits the
blade to “flush” itself. Dress the blade regularly. Run a fingertip around the rim of the stopped
blade. You should be able to feel the exposed diamond. No amount of skill can make a blade
with too little diamond cut properly.

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
5
POWERFEED
Automatic Clutch: The clutch will overrun or slip if the power feed is too fast for a large or
hard rock. This clutch action is designed to prolong the life of the saw blade.
To adjust the clutch, hold the lead screw with pliers and adjust the lock nut with a wrench so that
the clutch will overrun if too much backpressure is applied on the vise while cutting. NOTE:
Swing the wrench toward the blade to loosen the clutch and away to tighten.
BLADE AND POWER FEED SPEED
Estimated
Power Feed
Speed Per
Hour
Saw with 1725rpm Motor
Blade Size
Motor Pulley
Blade Pulley
Blade rpm
Blade SFPM
12”
12”
2”
3”
1100
3456
12”
14”
2”
3”
1100
4032
12”
16”
2”
4”
805
3372

715 West Colton Avenue
Redlands, CA 92374
Toll Free: [phone] US Only
Phone: [phone]
FAX: [phone]
Email: sales@covington-engineering
Covington Engineering Corp. © 2013
6