Crafco MODEL 30 PAVEMENT ROUTER User manual

•MODEL 30 PAVEMENT ROUTER MANUAL
•SELF-PROPELLED ROUTER
•DUST CONTROL ROUTER
PART MANUAL - 21320
Rev. E

2
04/18

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MODEL 30 PAVEMENT ROUTER

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TABLE OF CONTENTS
MODEL 30 PAVEMENT ROUTER
Model 30 Pavement Router, Dust Control Router and Self-Propelled Router.... 5
Safety Precautions.................................................................................................... 6
Limited Warranty....................................................................................................... 7
Warranty Claim Instructions...................................................................................... 8
Contact Us................................................................................................................. 9
Specifications............................................................................................................ 10
Introduction................................................................................................................. 11
Operating Instructions for The Model 30 Pavement Router,
Dust Control Router and Self-Propelled Router.
Engine Operation Instructions.......................................................... 12-13
Operating Procedures...................................................................... 14-20
Storing the Machine.......................................................................... 20
Maintenance for The Model 30 Pavement Router,
Dust Control Router and Self-Propelled Router.
Maintenance...................................................................................... 21-23
Periodic Maintenance....................................................................... 23
Maintenance Schedule..................................................................... 24
Service and Maintenance Instructions............................................ 25-26
Changing Cutters.............................................................................. 27-29
Changing Cutter Head...................................................................... 30-31
Installing New Cutter Head and Main Shaft.................................... 32
Changing V-Belts.............................................................................. 33-34
Electric Clutch.................................................................................... 34
Trouble-Shooting for The Model 30 Pavement Router,
Dust Control Router and Self-Propelled Router.
Trouble-Shooting Guide................................................................... 35
Parts for The Model 30 Pavement Router
Cutter Head Assembly Complete - Diagram and Parts............... 36-37
Pavement Cutter Selection.............................................................. 38
Cutter Installation Warning................................................................ 39
Cutter Positioning............................................................................. 40-41
Model 30 Pavement Router Diagrams and Parts......................... 42-47
Self-Propelled Router
Drive Wheel Clutch Assembly.......................................................... 50-51
Self-Propelled Drive System........................................................... 52-53
Self-Propelled Hub/Wheel Spacer................................................. 54
Engine Support Frame/Cable Bracket Holder............................... 55
Dust Control Router
Dust Collection Bag Maintenance................................................... 58
Parts List Cutter Head Dust Shroud................................................ 59
Parts List Dust Control...................................................................... 60-61

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MODEL 30 PAVEMENT ROUTER
This manual is furnished with each new CRAFCO MODEL 30 PAVEMENT ROUTER.
This manual will help your machine operators learn to run the machine properly and
understand its mechanical functions for trouble-free operation.
Your CRAFCO MODEL 30 PAVEMENT ROUTER is designed to give excellent service
routing pavement. There are two additional router models that maintain the high performance
of the machine and improve worker safety.
The Dust Control Router:
•Meets EPA Visible Emissions Standards*
•Reduces dust by 96% vs. the standard model by emitting only 1.25% average
dust opacity.
•Provides a cleaner working environment.
•Improves worker safety due to less dust, flying debris, and clear line-of-sight.
•Contains the debris path for easier clean-up, saving time and money.
•Extends life to the air filter and engine.
The Self-Propelled Router:
•Reduces worker fatigue by moving the router effortlessly from one distressed
pavement area to another, and it works especially well on roads with inclines or
hills.
•Reduces physical strain associated with loading and unloading the router onto a
trailer during transport.
You can get the best results from this machine if:
•You operate your machine as instructed in this manual; and
•Maintain your machine regularly as stated in this manual.
WARNING:
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive
harm. Operate in well ventilated area only. Engine exhaust is deadly.

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SAFETY PRECAUTIONS
MODEL 30 PAVEMENT ROUTER
1. Eye and ear protective devices along with a dust mask are required when operating the
CRAFCO MODEL 30 PAVEMENT ROUTER.
2. Observe all CAUTION AND WARNING signs posted on machine.
3. Care should be taken when operating machine on grades. It is usually best to operate
the machine going uphill, rather than downhill.
4. To stop or slow machine, push down on handle and/or release the clutch handle.
5. When cleaning cracks and joints near moving traffic, always move in a direction away
from traffic to protect the operator.
6. Never allow fatigued operators to run the machine. Due to the nature of running this
machine, the crew leader should rotate operators as they see fit according to thier
performance.
7. Tires should be inflated to 45 psi to allow machine to roll easily.
8. Never operate the router without belt guard in place.
9. Never transport the router with the engine running.
10 Never exceed maximum recommended engine RPM.
11. Never leave router unattended while engine is running.
12. Never stand on any part of the machine.
13. The only operating position is behind the pavement cutter with both hands on the
handle.
14. Wear long pants, work gloves and heavy leather boots or shoes.
15. Tighten all bolts and screws every 100 hours of operations.
Include these Safety Precautions with the Dust Control Router
16. Do not operate router without hose attached to blower.
17. Do not operate router without hose attached to Cutter Head Dust Shroud.
18. Do not route without Cutter Head Dust Shroud in place.

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LIMITED WARRANTY
MODEL 30 PAVEMENT ROUTER
Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original
purchaser free of charge any parts found upon examination by the Manufacturer, to be
defective in material or workmanship. This warranty is for a period two years from in-service
date, but excludes engine or components, tires, and battery as these items are subject to
warranties issued by their manufacturers.
Crafco, Inc. shall not be liable for parts that have been damaged by accident, alteration, abuse,
improper lubrication/maintenance, normal wear, or other cause beyond our control.
The warranty provided herein extends only to the repair and/or replacement of those
components on the equipment covered above and does not cover labor costs. The warranty
does not extend to incidental or consequential damages incurred as a result of any defect
covered by this warranty.
All transportation and labor costs incurred by the purchaser in submitting or repairing covered
components must be borne by the purchaser. Crafco, Inc. specifically disavows any other
representation, warranty, or liability related to the condition or use of the product.
WARNING:
Use of replacement parts other than geniune Crafco parts
may impair the safety or reliability of your equipment and nullifies
any warranty.

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WARRANTY CLAIM INSTRUCTIONS
MODEL 30 PAVEMENT ROUTER
Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated
distributors for two years from purchased or in-service date. Wear items are not covered
under the Crafco, Inc. limited warranty. A wear item is defined as but not limited to: cutters,
tires, etc.
If parts fail to function within the two years of purchase, a return authorization number (RA)
must be obtained. If the part was purchased through Crafco, Inc., please contact Crafco
returns department at [e-mail] for an RA number or if purchased through a
Crafco distributor please contact your distributor.
Note: if the part has a serial number associated with it, for example; a machine or electric
hose or wand, this must be furnished when requesting the RA number. The customer will be
emailed or faxed an RA form with all instructions to return the item to Crafco, Inc. See
example. If the part is found to be within the two year warranty period and has not been
abused or modified, a credit will be issued to the customer’s account or credit card. The
customer may request the part be replaced instead of a credit, if desired.
Note: All engine warranties are covered through the engine manufacturer. If you need
information for a distributor in your area please contact us and we will direct you to the
closest engine distributor.
All parts returned are tested and evaluated. If the part has been modified in any way without
prior consent from a Crafco, Inc. representative, warranty is void.
Please follow the instructions stated below when calling in a Warranty Claim. Failure to follow
these procedures may be cause to void the warranty.
Call your local Crafco Distributor. If you do not know who your local distributor is, call a Crafco
Customer Service Representative, (Toll Free 1-800-528-8242) for name, location and
telephone number.
On contacting the distributor, be prepared to identify the serial number, model number,
engine number, engine manufacturer, and the date of purchase if available.
Should the cause of the malfunction be a defective part, the Distributor will advise you of the
procedure to follow for a replacement.
The warranty is valid only for parts, which have been supplied or recommended by Crafco,
Inc.
If you have any additional questions regarding warranty repairs and parts, please do not
hesitate to call toll free 1-800-528-8242.

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CONTACT US
MODEL 30 PAVEMENT ROUTER
For Warranty:
Crafco, Inc.
25527 South Arizona Avenue, Chandler, AZ 85248
Phone: [phone] or [phone]
Fax: [phone]
For all other inquiries:
Crafco, Inc.
6165 West Detroit Street, Chandler, AZ 85226
Phone: [phone] or [phone]
Fax: [phone]
[e-mail]

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SPECIFICATIONS
MODEL 30 PAVEMENT ROUTER
Engine.................................................................................. 2 Cylinder- CH752-3110
(27 HP) (20Kw)
Weight.................................................................................. 534 Lbs. (242 Kg)
Fuel....................................................................................... Unleaded Gasoline
Fuel Tank Capacity.............................................................. 6 Gallons (22.7 Liter)
Maximum Depth of Cut....................................................... 1 - 5/8” (41.3 mm)
Depth.................................................................................... Depth gauge for precise
depth control.
Safety Features.................................................................. Braking system, safety guards,
electric clutch
Depth Control...................................................................... Electric actuator for fingertip
depth control.
Cutter Design...................................................................... 6 radially located sprocket
shaped cutters on 11 3/4”
(298.5 mm) diameter cutter
head
Cutter Style:.......................................................................... Hardened steel with carbide
cutter tips
Crack Cleaning................................................................... Up to 1500 Linear Feet (457
Linear Meters) per hour