Crafco Patcher I Service manual
O
P
P
ER
A
M
O
A
TIN
G
O
DEL
G
AN
D
: PA
T
PART M
A
1
D
SE
R
T
CHE
R
A
NUAL - 5
6
Rev. A
R
VIC
E
R
I D
I
6933
E
MA
N
I
ESE
L
N
UA
L
L
L
2
Fill in appropriate fields that apply to this machine.
Machine S/N: _____________________________________
1st Hose S/N:_____________________________________
2nd Hose S/N: _____________________________________
1st Pump S/N:_____________________________________
2nd Pump S/N: ____________________________________
Engine S/N: ______________________________________
Compressor S/N: __________________________________
Gear Box S/N (Patcher): ____________________________
Blower S/N (Magnum):______________________________
Revised:
04/14
P
P
art N
u
Patc
h
u
mber
5
3
h
er I Di
5
6900
(
esel
(
Skid
M
M
ount
)
4
TABLE OF CONTENTS
Patcher I............................................................................................................................5
Safety Precautions ........................................................................................................ 6-7
Limited Warranty ...............................................................................................................8
Contact Us.........................................................................................................................8
Warranty Claim Instructions ..............................................................................................9
Specifications ..................................................................................................................10
Introduction......................................................................................................................11
Operating Instructions
Machine Start Up ...................................................................................12
Figures 1 and 2......................................................................................13
Figures 3 and 4......................................................................................14
Figures 5 and 6......................................................................................15
Figures 7 and 8......................................................................................16
Caution...................................................................................................17
Shutdown Procedure..............................................................................17
Storing Machine.....................................................................................17
Trouble Shooting Chart..........................................................................18
Service Instructions................................................................................18
Maintenance Maintenance Instructions........................................................................19
Maintenance Chart .................................................................................20
Recommended Fluids & Lubricants........................................................21
Heat Transfer Oil Typical Specifications.................................................21
General Maintenance Items....................................................................22
Instructions for Ordering Parts................................................................22
Patching Material Placement..................................................................23
Application Steps....................................................................................23
Application of the Patching Product........................................................24
Burner Trouble Shooting.........................................................................25
Diesel Burner Electrode Adjustment.......................................................26
Diesel Burner Settings............................................................................26
RTD Sensor - Ohms vs. Temperature....................................................27
Parts Patcher I Diagrams and Parts........................................................... 28-32
Electrical Schematic ...............................................................................33
Hydraulic Diagram and Parts............................................................ 34-36
Notes ......................................................................................................37
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aterialtot
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esult.
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ntranceof
aterialwhe
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ly contact
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Manu
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burner an
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ing materi
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ixer. Hot
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eed525°F.
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rfillheat tr
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ch day be
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ith hot app
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clothing a
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inguishern
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ore startin
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6
F
ETY P
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roductand
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NING sig
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liedpatchi
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th machin
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or confin
e
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ortorefillin
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ayfromal
eartheuni
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nsfe
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at transfer
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. Maintain
e
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TIONS
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. Waterwi
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eswhichc
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r heat tra
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chine.
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k.
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e
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riousburn
s
a
rts.
extinguish
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e
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uldbe haz
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if this pro
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Crafco, I
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defectiv
e
purchas
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subject t
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fter 60
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p
one year
damage
d
or other
c
The war
r
compon
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by this w
a
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ll trans
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covered
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Crafco, I
n
the cond
i
o
r Warrant
y
C
rafco, Inc.
5
527 Sout
h
hone: (480
a
x: (480) 6
5
o
r all other
C
rafco, Inc.
2
0 North R
o
hone: (602
a
x: (480) 9
6
C
ustomerS
e
n
c. throug
h
ny parts fo
u
e
in materia
e
date, but
e
o
warrantie
s
d
ays Crafc
o
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ump and
h
from date
o
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by accide
c
ause bey
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anty provi
d
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extend to i
a
rranty.
p
ortation a
n
c
omponen
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n
c. specifi
c
i
tion or use
WARN
I
may imp
a
warranty
y
:
h
Arizona
A
) 655-833
3
5
5-1712
inquiries:
o
osevelt A
v
) 276-040
6
6
1-0513
e
rvice@cra
f
LI
M
its authori
z
u
nd upon
e
l or workm
a
e
xcludes e
n
s
issued b
y
o
, Inc. war
r
h
oses, app
o
f delivery.
nt, alterati
o
o
nd our co
n
d
es herein
e
ipment co
v
ncidental
o
n
d labor co
s
t
s must be
b
ally disavo
w
of the pro
d
I
NG: Use
o
a
ir the saf
e
.
A
venue, Ch
a
3
or (800) 5
2
v
enue, Ch
a
6
or (800) 5
2
f
co.com
8
Patch
e
M
ITED
W
z
ed dealer,
e
xaminatio
n
a
nship. Th
e
n
gine or c
o
y
their man
u
r
ants struct
u
licator valv
e
Crafco, I
n
o
n, abuse, i
n
trol.
e
xtends on
l
v
ered abov
e
o
r consequ
e
s
t incurred
b
orne by t
h
w
s any oth
e
d
uct.
o
f replace
m
e
ty or reliab
CONT
A
a
ndler, AZ
2
8-8242
a
ndler, AZ
8
2
8-8242
e
r I Die
s
W
A
RR
A
will replac
n
the factor
y
e
warranty
i
mponents,
u
facturers.
u
ral parts,
e
e
s and ele
c
n
c. shall no
t
mproper lu
l
y to the re
p
e
and does
e
ntial incur
r
by the pur
c
h
e purchas
e
e
r represe
n
m
ent parts
o
ility of you
r
A
CT U
S
85248
8
5226
s
el
A
NT
Y
c
e for the o
r
y
at Chand
l
i
s for a per
i
tires, and
b
e
xcluding
h
c
tric comp
o
t
be liable
f
brication/
m
p
air and/ o
r
not cover
l
r
ed as a re
s
c
haser in s
u
e
r.
n
tation, wa
r
o
ther than
g
r
equipmen
t
S
r
iginal purc
h
ler, Arizon
a
i
od within
6
b
attery as
t
h
ydraulic c
o
o
nents for
a
f
or parts th
a
m
aintenanc
e
r
replacem
e
labor costs
s
ult of any
d
u
bmitting o
r
r
ranty, or li
a
g
enuine Cr
a
t
and nullifi
h
aser free
o
a
, to be
6
0 days of
t
hese item
s
o
mponents,
a
period of
(
a
t have be
e
e
, normal
w
e
nt of thos
e
. The war
r
d
efect cov
e
r
repairing
a
bility relat
e
a
fco parts
es any
o
f
s
are
(
1)
e
n
w
ear,
e
r
anty
e
red
e
d to
9
WARRANTY CLAIM INSTRUCTIONS
Crafco, Inc., warrants parts and machinery purchased through Crafco or one of its affiliated
distributors for one year from purchased or in-service date **. If parts fail to function within
the first year of purchase, a return authorization number (RA) must be obtained. If the part
was purchased through Crafco, Inc., please contact the Crafco returns department at
contact your distributor. Note: if the part has a serial number associated with it, for example;
a machine or electric hose or wand, this must be furnished when requesting the RA number.
The customer will be emailed or faxed a RA form with all instructions to return the item to
Crafco, Inc. See example. If the part is found to be within the one year warranty period and
has not been abused or modified, a credit will be issued to the customer’s account or credit
card. The customer may request the part be replaced instead of a credit, if desired.
** Wear items are not covered under Crafco, Inc. limited warranty. A wear item is defined as
but not limited to: material pumps, sealing tips, tires, etc.
Note: All engine warranties are covered through the engine manufacturer. If you need
information for a distributor in your area please contact us and we will direct you to the
closest engine distributor.
**** All parts returned are tested and evaluated. If the part has been modified in anyway
without prior consent from Crafco, Inc. representative, warranty is void.
Please follow the instructions stated below when calling in a Warranty Claim. Failure to
follow these procedures may be cause to void the warranty.
1. Call your local Crafco Distributor. If you do not know who your local distributor is, call a
Crafco Customer Service Representative, (Toll Free 1-800-528-8242) for name, location,
and telephone number.
2. On contacting the distributor, be prepared to identify the serial number, model number,
engine model, engine manufacturer, and the date of purchase if available.
3. Should the cause of the malfunction be a defective part, the Distributor will advise you of the
procedure to follow for a replacement.
4. The warranty is valid only for parts, which have been supplied or recommended by Crafco,
Inc.
If you have any additional questions regarding warranty repairs and parts, please do not
hesitate to call toll free 1-800-528-8242.
10
SPECIFICATIONS
VatCapacity............................................................. 95 gallons
HeatTransferOilRequired..................................... 17 gallonsat70OF.
TankConstruction.................................................... Double boiler type
TankOpeningSize(2).............................................14.25” x 17.88” (each)
MaximumHeatInput................................................260,000B.T.U.
Burner&TemperatureControl...............................Automatic- Digitalreadout.
Hot oil and material.Autoflame
shutdown.
Engine – Kohler SingleCylinder(Max.Output)
ModelKD420-Diesel Fueled................................9.1HP
DriveMechanism..................................................... All hydraulic with two speed
forward and reverse action.
Mixer...........................................................................Horizontal shaft with 4 sweep paddles
Dry Shipping Weight (Skid)....................................Approximately 3,000 lbs.
Maximum Equipped Weight (Skid)........................Approximately 4,850 lbs.
DryWeightTrailer(IfEquipped).............................900lbs.
11
Patcher I Diesel
OPERATING INSTRUCTIONS
INTRODUCTION
The Crafco Patcher I Diesel was developed to melt patching material.
DO NOT operatemachinewithout followingtheseinstructions:
1. Checkenginecrankcaseoil level(refer to Engine Operator Manual).
2. Checkhydraulicfluidlevel,atambienttemperature. Addfluidif necessarytobringto
correctlevel(approximately3” belowtopof fillertube).
3. Check heat transfer oil level (see Fig. 4). At 70°F., theoilshould touch the dipstick.
DO NOT overfill or spillage may occur whenoil is heated and expands.
NEVER REMOVE DIPSTICK WHEN OIL IS HOT.
4. Therear discharge materialvalveshouldbein the closedpositionandtheBurner
Power Switch“OFF.”
5. Fill engine fuel tank with diesel fuel - DO NOT FILL ENGINE FUEL TANK
WHEN BURNER IS LIT! (see Fig. 7).
6. Lubricatemixerbearings weekly (see Fig. 1).
7. Make sure discharge gate is in the closed position (see Fig. 2).
8. Placethe mixer control switchintheneutralposition(seeFig. 3).
1
2
3
I
B
d
5
1
. Start
e
positi
o
start.
thrott
l
valve
2
. Sett
e
525°
3
. Turn
f the burne
B
urner Po
w
d
etermine
c
4.
A
llo
w
heat
.
mat
e
swit
c
proc
e
pers
o
Eng
a
rotat
sim
u
spe
e
(see
time
.
lbs.
5
. Tem
patc
h
off a
s
heat
by
m
Re
m
CA
U
han
d
e
ngine. To
o
n. Warnin
g
Release k
e
e lever to
s
switch is i
n
e
mperatu
r
e
F. and mat
e
Burner Po
w
r does not
w
er Switch
b
c
ause of m
a
w
the heati
n
.
Start the
m
e
rial into th
e
c
hes), add
m
e
dure will
p
o
nnel.
a
ge the mi
x
ion. When
u
ltaneously
.
e
d of mixin
g
Fig. 8). Th
.
The mini
m
perature r
e
h
ing materi
s
desired.
with a han
m
oving han
d
m
ove exces
s
U
TION: Be
s
d
le with saf
e
M
A
start engi
n
g
lights sh
o
e
y when e
n
s
et engine
a
n
the neutr
a
e
dialstod
e
e
rial 410°F.
w
e
r
Switch
“
ignite the fi
b
ack “ON.”
a
lfunction (
s
n
g oil to co
n
m
ixer as s
o
e
mixer tan
k
m
aterial an
p
revent the
x
er by movi
changing t
h
If mixer ja
g
is controll
e
e valves s
h
m
um amou
n
e
adout on
b
al reaches
To help sp
e
d torch to
h
d
le down.
D
s
patching
m
s
ure disch
a
e
ty chain if
12
A
CHIN
E
e, insert k
e
o
uld turn “
O
n
gine is run
n
a
t desired
s
a
l position.
e
siredtemp
e
(see Fig.
6
“
ON”(see
F
C
A
rst time, tu
Burner sh
o
s
ee Troubl
e
n
tinue to h
e
o
on as pos
s
k
, the mixe
d close th
e
hot materi
a
ng the Mix
e
h
e speed o
m
s, switch
e
d by the
p
h
ould be m
o
n
t of materi
a
urner cont
r
correct ap
p
e
ed up po
u
h
elp heat t
h
D
rain mater
m
aterial fr
o
a
rge gate i
s
machine i
s
E
ST
AR
e
y into the
c
O
N.” Turn k
e
n
ing. Leav
e
s
peed (see
e
rature. H
o
6
).
F
ig.6).
A
UTION
rn Burner
P
o
uld ignite.
e
Shooting
e
at. Place
b
s
ible to bre
a
r will stop
w
e
lid again t
o
a
l from spl
a
e
r Control
S
f mixing,
m
may be m
o
p
osition of t
h
o
ved toget
h
a
l needed
f
r
ol box indi
c
p
lication te
m
u
r time, you
h
e discharg
ial into pou
o
m chute w
i
s
completel
y
s
transport
e
R
T UP
c
ontrol pan
e
y to seco
n
e
at idle for
Fig. 5). M
a
o
toiltempe
r
P
ower Swit
c
If burner s
t
Guide, pa
g
b
ags of ma
t
a
k up the b
w
hen lifting
o
start the
m
a
shing and
S
witch to f
o
m
ove both b
o
ved for op
he 2 bypa
s
h
er (either i
f
or proper
m
c
ates mate
m
perature,
u
can open
e pipe. Dis
c
r bucket.
i
th scrapin
g
y
closed af
t
e
d (see Fig
.
el. Turn ke
y
n
d position.
r
a few min
u
a
ke sure h
y
r
atu
r
eshou
c
h “OFF.”
T
t
ill does no
t
g
e 25).
t
erial in the
ags. When
the lid (if
e
m
ixer. Foll
o
causing s
e
o
rward or r
e
ypass hyd
r
posite rota
t
s
s hydrauli
c
i
n or out) n
o
m
ixer oper
a
rial temper
material
m
the Gate S
charge Ga
t
g
tool.
ft
er each dr
. 2).
y
to first
Engine sh
u
tes. Move
y
draulic co
n
u
ldnotexce
T
hen turn
t
ignite,
mixer and
loading s
o
e
quipped wi
o
wing this
e
rious burn
s
e
verse
r
aulic valve
t
ion. The
c
valves
o
t one at a
a
tion is 400
ature. Wh
e
m
ay be dra
w
ide Door a
n
t
e is opene
r
aw off. Lo
c
ould
n
trol
ed
o
lid
i
th lid
s
to
s
0
e
n
w
n
n
d
d
c
k
DischargeGate
G
G
ateSideDo
o
o
r
1
3
3
Fig. 1
Fig. 2
S
a
G
r
a
fetyChain
r
easeFitting
1
F
F
1
4
F
ig. 3
F
ig. 4
MixerC
o
HeatTra
n
Di
ps
o
ntrolSwitch
n
sferOil
s
tick
T
B
u
C
o
T
em
p
erature
u
rnerPower
S
o
ntrolPanel
Dials
S
witch
F
15
F
ig. 5
Fig. 6
Thr
o
Engine
C
Igni
t
o
ttleLever
C
ontrolPanel
t
ionKey
H
ydraulic T
a
a
nk Diesel Fu
e
F
F
e
l Tank
16
F
ig. 7
F
ig. 8
Hy
d
B
y
d
raulic Fill
C
y
-pass Valv
e
C
ap
e
s
Diesel Fill Cap
17
CAUTION
Extreme care must be used when operating this equipment. Safety is the result of being
careful and paying attention to details. Certain exposed parts of this machine, when
operating, reach 500°F.; the material as high as 400°F. and the hydraulic fluid may reach
200°F. Always wear protective clothing and eye protection. Be sure that all joints and
fittings are tight and leak-proof. Immediately replace any hose which show signs of wear,
fraying or splitting. Tighten all bolts, nuts and screws every 100 hours.
SHUTDOWN PROCEDURE
1. We highly recommend emptying all, if not most of the material before shutting down
the machine. It will result in faster start up times in the morning, help keep the
aggregate from settling at the bottom, and offer better material performance by using
fresh material.
2. Turn burner toggle switch to “OFF.”
3. Return mixer hydraulic control switch to “OFF” position.
4. Turn off engine by turning off the key.
STORING MACHINE
The Patcher I should be stored in an area where moisture cannot enter machine.
Extended down time can cause moisture build up in the heating oil tank.
If there is any suspicion that moisture that may have collected in the heat transfer
oil, warm the heat transfer oil to 300°F. for 2 to 3 hours to evaporate the moisture.
Mix
e
Slo
w
Mix
e
1.
2.
3.
4.
5.
PRO
B
e
r will not rotat
e
w
heat up of s
e
e
r will not rotat
e
Condu
c
damag
e
Keep r
e
Refer t
o
Watch
Clean
m
recom
m
Follow
B
LEM
e
e
alant
e
c
t a gener
a
e
d parts,
m
e
gular repl
a
o
general
m
for leaks -
t
m
achine e
x
m
endation.
“Recomm
e
TROU
Sealant te
m
Too many
Inadequat
e
Buildup of
the inside
Burner no
t
Low heati
n
Low heati
n
Heating oi
Mixer tog
g
Bad wire
c
Bad contr
o
Hydraulic
c
Hydraulic
c
SE
R
a
l inspectio
n
m
ake any n
e
a
cement it
e
m
aintenanc
e
t
ighten pa
c
x
ternally pe
e
nded Mai
n
1
BLE S
H
CA
U
m
perature too
blocks placed
e
hydraulic flo
w
coked or cryst
a
of material tan
k
t
operating
n
g oil level
n
g oil temperat
u
l old or has cr
y
g
le switch turne
d
c
onnection
o
l valve
c
artridge failur
e
c
oil failure
R
VICE I
n
of your m
e
cessary a
d
e
ms in stoc
k
e
items.
king on mi
x
riodically.
C
tenance P
r
1
8
H
OOTI
N
U
SE
low.
at one time.
w
/pressure
a
llized materia
k
.
u
re
y
stallized
d
off
e
NSTR
U
achine at l
e
d
justments
k
for emer
g
x
er if nece
s
C
heck with
r
ocedures”
N
G CH
A
Con
Con
rev
e
Che
Res
e
l on Allo
w
Re
m
See
Ma
k
Set
Rep
hou
r
Tur
n
Fin
d
Rep
Re
m
Re
m
U
CTIO
N
e
ast once
a
and tighte
n
g
ency repai
s
sary (only
material m
per Maint
e
A
RT
RE
M
n
tinue to heat
m
n
tinue to heat
m
e
rsing mixer.
ck hydraulic flu
et pressure/ch
e
w
machine to
c
m
ove deposits
a
Burner Troubl
e
k
e sure fluid le
v
at recommend
lace it as reco
m
r
s
n
on toggle swi
t
d
and repair
lace valve
m
ove and repla
c
m
ove and repla
c
N
S
a
week. Re
p
n
all loose
n
rs, to avoi
d
while mac
h
anufacture
e
nance Ch
a
M
EDY
m
aterial
m
aterial & try
u
id level.
e
ck flow if nec
e
c
ool.
a
nd flush with
s
e
Shooting Gui
d
v
el is correct
ed temperatu
r
m
mended eve
r
t
ch
c
e
c
e
p
lace all w
o
n
uts or scr
e
d
costly “do
w
h
ine is hot)
.
r for
a
rt, page 2
0
e
ssary.
s
olvent.
d
e.
r
e
r
y 500
o
rn or
e
ws.
w
n” time.
.
0
.
ENGIN
E
C
o
HYDR
A
C
h
MIXER
P
T
MIXER
S
L
HEAT
T
C
TEMPE
R
C
k
E
:
C
heck oil d
a
wner’s ma
n
A
ULIC SYS
T
C
heck hydr
a
ydraulic flu
P
ACKING
T
ighten gla
n
S
HAFT B
E
ubricate w
e
T
RANSFE
R
C
heck level
R
ATURE
C
C
heck cont
r
nob with th
MAIN
T
a
ily. Servic
e
n
ual for ad
d
T
EM:
a
ulic fluid d
id every 5
0
GLAND/S
E
n
d while ho
t
E
ARINGS:
e
ekly using
R
OIL:
daily. Oil s
C
ONTROL
r
ol knob cal
e calibrati
o
T
ENAN
e
engine p
e
d
itional op
e
aily. Chan
g
0
0 hours of
E
ALS:
t
at 40 hou
r
a good gr
a
hould touc
h
CALIBRA
T
ibration w
e
o
n line on t
h
19
CE IN
S
e
r the Kohl
e
e
rating and
g
e hydrauli
c
operation.
r
intervals.
a
de of high
h
dipstick
w
T
ION:
e
ekly. Calib
h
e scale pl
a
S
TRUC
T
er
owner’s
m
maintenan
c
filter afte
r
Do not ov
e
temperatu
w
hen 70°F.
rate by ali
g
a
te (see be
T
IONS
m
anual. S
e
ce instructi
r
250 hours
e
r tighten.
re grease.
Do not ov
e
g
ning the li
n
low).
e
e engine
ons.
. Change
e
rfill (see Fi
n
e on the c
o
g. 4).
o
ntrol
20
MAINTENANCE
CHART
HOURS
LOCATION
PROCEDURE
8
40
250
500
Engine Oil Level See Engine Instruction Manual. •
Other Engine
Maintenance See Engine Operating &
Maintenance Instructions.
Battery Check Water Level Weekly.
Mixer shaft Packing Tighten when hot at 40 hour
intervals. Do not over
tighten.
•
Heat Transfer Oil Check (every 8 hours) •
Change After 500 hours or 1 year
Hydraulic Oil Return
Line Filter
Change at 250 hour •
Hydraulic Oil
Check Oil (every 8 hours) •
Change Oil (every 500 hours) •
For proper oil, see Recommended
Fluids & Lubricants, page 21.
Mixer Shaft Bearings Grease using good grade of
high temp bearing grease.
•
This manual suits for next models
1
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