Crafco 200 User manual

MODEL 200
PAVEMENT CUTTER
PART MANUAL - 26340
Rev. “B”

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Revised: 7/2002

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MODEL 200 PAVEMENT CUTTER

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TABLE OF CONTENTS
Model200PavementCutter............................................................................................... 5
SafetyPrecautions...............................................................................................................6
LimitedWarranty.................................................................................................................. 7
WarrantyClaimInstructions.................................................................................................8
Specifications.......................................................................................................................9
Introduction............................................................................................................................10
OperatingInstructions
MachineStartUp..........................................................................................11-12
EngineOperatingInstructions.....................................................................12-13
StoringtheMachine.....................................................................................14
InstructionsforOrderingParts.................................................................... 14
StabilizerMechanism.................................................................................. 15
Maintenance Maintenance.................................................................................................16-17
PeriodicMaintenance................................................................................. 18
MaintenanceSchedule................................................................................19
ServiceandMaintenanceInstructions.......................................................20-21
ChangingCutters......................................................................................... 22
AlternateCutterPositioning........................................................................23
InstallingNewCutterHeadandMainShaft...............................................24
ChangingCutterHeads...............................................................................25
ChangingV-Belts......................................................................................... 26
ElectricClutch...............................................................................................26
Trouble-Shooting
Trouble-ShootingGuide.............................................................................. 26
Parts CutterHeadAssemblyComplete -DiagramandParts.......................... 27-28
Model200PavementCutterDiagramsand Parts...................................29-32

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MODEL 200
PAVEMENT CUTTER
Thismanualis furnishedwith eachnew CRAFCO PAVEMENT CUTTER. Thismanual will
helpyour machineoperatorslearntorunthemachine properlyandunderstanditsmechanical
functionsfor trouble-freeoperation.
Your CRAFCO MODEL 200 isdesigned togiveexcellent serviceand savemaintenance
expense. However,as withall specificallyengineered equipment,you canget bestresultsat
minimumcosts if:
(1) Youoperate yourmachineasinstructedin thismanual, and
(2) Maintainyourmachine regularlyasstatedinthis manual.
WARNING:
Theengine exhaustfromthisproductcontains chemicalsknown tothe
Stateof Californiato causecancer, birthdefects orother reproductive
harm. Operatein wellventilated areaonly. Engine exhaustis deadly.
Manufacturedunder U.S.Patent Numbers4,175,788, and4,204,714, andCanadian Patent
Number1,098,355.
OtherPatents Pending.

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SAFETY PRECAUTIONS
1. Eye and ear protective devices are required when operating the CRAFCO Model 200
PavementCutter. Arespiratorshouldalso beworn ifthe surfacebeingworked withis
dry.
2. Careshouldbetakenwhenoperating machineon grades. Itis usuallybest tooperate
themachine goinguphill.
3. To stopor slowmachine,pushdownon handle.
4. Whencleaningjoints nearmoving traffic,always movein adirection awayfrom trafficto
protectthe operator.
5. Tires shouldbeinflated to45 psito allowmachine toroll easily.
6. Nevertransporttherouterwiththeenginerunning.
7. Neverexceedmaximum recommendedengine RPM.
8. Neverleaverouter unattendedwhileengine isrunning.
9. Neverstandon anypartofthemachine.
10. Theonly operatingposition isbehindthepavementcutterwithboth handson the
handle.
11. Wearlongpants,andheavyleatherbootsor shoes.

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MODEL 200 PAVEMENT CUTTER
LIMITED WARRANTY
Crafco,Inc., throughitsauthorized distributor, willreplace forthe originalpurchaserfreeof
chargeany partsfounduponexaminationbythefactoryatMesa,Arizona, tobe defectivein
materialorworkmanship. Thiswarrantyis fora periodwithin 60daysofpurchasedate, but
excludesengine orcomponents,tires,andbatteryastheseitemsaresubjecttowarranties
issuedbytheirmanufacturers.
TheresponsibilityofCrafcounder thiswarranty islimited toreplacementorrepairof defective
parts atCrafco’sChandler,Arizona factory,orat apoint designatedbyit, ofsuch partsasshall
appeartoCrafco, uponinspection atsuch point,tohave beendefective inmaterial or
workmanship,with expensefor transportationtobebornbytheoriginal purchaser. Thelabor
coveredby thiswarranty includesonly thatlabor whichis requiredto repairthe defectivepart
itself,andnot thatlabor requiredto gainaccessto thepart.
Crafco,Inc. shallonly beliable whenthe equipmentis usedin compliancewith thosedirections
specifiedin themanufacturer’sinstructions.
Thewarranty providedherein extendsonlytotherepair and/orreplacement ofthose
componentson theequipmentcoveredaboveanddoesnotextendtoincidentalor
consequentialdamages incurredas aconsequence ofany defectscoveredbythiswarranty.
Thiswarranty shallnot applyto anymachine orparts alteredand modifiedwithout Crafco’s
consent,nor shallitapplytonormalwearandtearorwhenmisuse,negligenceor accidentare
evident,or whenmachineshavebeenoperatedatspeedsorloads beyondfactory-rated
capacities or specifications.
Allwarrantiesexpressed orimplied arevoid ifotherthan genuineCrafco cuttersand pinsare
used.
Crafco,Inc. specificallydisavows anyotherrepresentation, warranty,orliabilityrelatedtothe
conditionor useof theproduct.
WARNING:
Useof replacementparts otherthan geniuneCrafco parts
mayimpair thesafety orreliability ofyour equipmentand nullifies
anywarranty.

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WARRANTY CLAIM INSTRUCTIONS
Pleasefollow theinstructions statedbelowwhencallingin aWarrantyClaim. Failuretofollow
theseprocedures maybe causeto voidthe warranty.
1. CallyourlocalCrafcoDistributor. Ifyoudonotknowwhoyourlocaldistributoris,call
aCrafcoCustomerServiceRepresentative,(TollFree1-800-528-8242)for name,
location,andtelephonenumber.
2. Oncontactingthedistributor, bepreparedto identifythe serialnumber,modelnumber,
enginemodel, enginemanufacturer,andthedateofpurchaseifavailable.
SerialNumber: ____________________
ModelNumber: ____________________
EngineModel (H.P.): ____________________
EngineManufacturer: ____________________
DateofPurchase: ____________________
3. Shouldthecause ofthe malfunctionbe adefective part,the Distributorwill adviseyou
ofthe procedureto followfor areplacement.
4. Thewarrantyis validonly forparts, whichhavebeensuppliedorrecommendedby
Crafco,Inc.
Ifyou haveany additionalquestions regardingwarranty repairsand parts,please donot
hesitatetocalltollfree 1-800-528-8242.
CRAFCO,INCORPORATED
235SOUTH HIBBERTDRIVE
MESA, AZ. 85210
480-655-8333
TollFree 1-800-528-8242

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SPECIFICATIONS
Engine.................................................................................. 2 Cylinder-CH25
(25HP)
Weight.................................................................................. 425 Lbs.
Fuel....................................................................................... UnleadedGasoline
FuelTankCapacity.............................................................. 6Gallons
MaximumDepthofCut....................................................... 1 - 5/8”
Depth.................................................................................... Depth gauge for precise
depthcontrol.
SafetyFeatures.................................................................. Brakingsystem, safetyguards,
electricclutch
DepthControl...................................................................... Electricactuator forfingertip
depthcontrol.
CutterDesign...................................................................... 6 radiallylocatedsprocket
shapedcutterson11 3/4”
diametercutter head
CutterStyle:.......................................................................... Hardenedsteelwithcarbide
cuttertips
CrackCleaning................................................................... Up to 1500 L.F.per hour

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MODEL 200 PAVEMENT CUTTER
OPERATING INSTRUCTIONS
INTRODUCTION
The CRAFCO Model 200 Pavement Cutter was designed specifically to widen and clean
joints and cracks in asphalt and concrete surfaces. The CRAFCO Model 200 is not intended
tobeused toclean oldsealant fromjointsand cracks.
CRAFCO,Inc. andits Distributorsassume noliability foraccident orinjuryincurredthrough
improperuseofthismachine.
DO NOT operatemachinewithoutreadingoperator’smanual andbeing thoroughlyfamiliar
withcontrols:
1. Checkenginecrankcase oil. Addoil iflow. RefertoEngine OperatorsManual.
2. Fillenginegastankwithclean, fresh,unleaded gasoline. See“Fuel
Recommendations”in EngineOperators Manual.
3. Checktireinflation. Proper tireinflation is45psi. Machine willbe difficulttoroll with
underinflated tires.
4. Checkenginecooling airintake andexternal surfacesofengine. Clean ifdirty or
obstructed.
5. Checkthatthe aircleaner componentsand allshrouds, equipmentcovers,andguards
arein placeand securelyfastened.