Craftex CX407N User manual

CX407N
SUPER 3 SPEED AIR CLEANER
User Manual
Version 1.0

2
TABLE OF CONTENTS
General Safety Instructions for Machines................................................................3
Specific Safety Instructions......................................................................................4
CX407N Features....................................................................................................5
Un-Packing & Inventory...........................................................................................6
Proper Grounding ....................................................................................................7
Mounting..................................................................................................................8
Table Top Mount......................................................................................................8
Hanging Mounting....................................................................................................8
Flush Mount.............................................................................................................9
Control Panel..........................................................................................................10
Remote Controller...................................................................................................11
Filters......................................................................................................................11
Changing / Servicing the Filters..............................................................................12
Parts Breakdown.....................................................................................................13
Parts List.................................................................................................................14
Warranty.................................................................................................................16

3
GENERAL SAFETY INSTRUCTIONS
FOR MACHINES
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the user manual and practice safe
usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS wear safety glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
DO NOT wear loose clothing or
jewelry when operating your machine.
Wear protective hair covering.
A SAFE ENVIRONMENT is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
NEVER leave a tool unattended while it
is in operation.
NEVER allow unsupervised or untrained
personnel to operate the machine
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
ALL OPERATIONS MUST BE
performed with the guards in place to
ensure safety.
ALWAYS use push sticks and feather
boards to safely feed your work through
the machine.
ALWAYS make sure that any tools used
for adjustments are removed before
operating the machine.
ALWAYS keep bystanders safely away
while the machine is in operation.
NEVER attempt to remove jammed
cutoff pieces until the blade has come to
a full stop.

4
ALWAYS read and understand the
user manual before operating the air
cleaner.
CX407N IS ONLY designed to remove
very fine wood particles from the air.
Do not use it as a dust collector.
ALWAYS secure any aprons, clothing
and long hair away from the intake
side of the air cleaner unit and any
moving parts.
ALWAYS research the dangers of the
specific species of wood you are
working with, as dust from some
woods are toxic and can make you
sick and lead to long term respiratory
problems.
KEEP your fingers and tools away
from the fan output screen during fan
operation.
ALWAYS keep the filters serviced and
never attempt to replace filters while
the air cleaner is operating.
ONLY operate this air cleaner in a dry
environment.
DO NOT operate this air cleaner in an
environment that has volatile fumes
from fuels, paints, pesticides, smoke,
etc.
NEVER operate the air cleaner in an
environment that has the particles of
silica, metal, asbestos, or hazardous
bacteria.
MAKE SURE before making any
adjustments, servicing or installing
parts, the switch is in the “OFF” position
and the cord is un-plugged from the
power source.
DO NOT place your hands or tools near
the open inlet during operation for any
reason.
ALWAYS make sure that the air cleaner
is in a stable position, either it is hung
from the ceiling or placed on the table.
MAKE SURE you have read and
understood all the safety instructions in
the manual and you are familiar with
your air cleaner, before operating it. If
you fail to do so, serious injury could
occur.
WARNING!
The safety instructions given above can not be complete because the environment in
every shop is different. Always consider safety first as it applies to your individual
working conditions.
CX407N – SUPER 3 SPEED AIR CLEANER
SPECIFIC SAFETY INSTRUCTIONS

5
MODEL CX407N - SUPER 3 SPEED AIR CLEANER
As part of the growing line of Craftex woodworking equipment, we are proud to offer the
CX407N, a Super 3 Speed Air Cleaner. By following the instructions and procedures laid out in
this user manual, you will receive years of excellent service and satisfaction. The CX407N is a
professional tool and like all power tools, proper care and safety procedures should be
adhered to.
Motor ................................... .......... 1/3-HP, 120-Volts, Single Phase, 60-Hz
Motor Low Speed ................ .......... 770 RPM
Motor Medium speed........... .......... 980 RPM
Motor High Speed................ .......... 1100 RPM
Fan Low Speed Sound Rating........ 62 dB
Fan Medium Speed Sound Rating.. 65 dB
Fan High Speed Sound Rating....... 69 dB
Air Flow at Low Speed......... .......... 720 CFM
Air Flow at Medium Speed... .......... 1115 CFM
Air Flow at High Speed........ .......... 1290 CFM
Primary Filter....................... .......... 5-Micron
Secondary Filter .................. .......... 1-Micron
Unit Dimensions .................. .......... Length 30-1/4” x Width 24-1/8” x Height 12-1/8”
Weight ................................. .......... 56 lbs
Warranty.............................. .......... 3 Years
CX407N - AIR CLEANER
FEATURES

6
UNPACKING
The machine is properly packaged and
shipped completely in box for safe
transportation. When unpacking, carefully
inspect the box and ensure that nothing has
been damaged during transit. Open the box
and check that the machine and the parts
are in good condition.
Figure-1 Inventory
LIST OF CONTENTS QTY
A. Air Cleaner...................................... 1
B. Primary Filter (5-Micron).................. 1
C. Secondary Filter (1-Micron)............. 1
Figure-2 Inventory
LIST OF CONTENTS QTY
D. Remote Control................................ 1
E. AAA Battery ..................................... 2
F. Flange Bracket................................. 4
G. Rubber Feet..................................... 4
H. Eye Bolts (M10 - 1.5)....................... 4
I. Hex Bolts (M6-1.0 x 8)..................... 8
J. Flat Washers (6 mm) ....................... 8
NOTE: While doing inventory, if you can not
find any part, check if the part is already
installed on the machine.
Some of the parts come preassembled with
the machine because of shipping purposes.
WARNING!
CX407N is a heavy machine, do not
over-exert yourself.

7
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce the
risk of electric shock.
Make sure the cord is plugged into a
properly installed and grounded power
outlet. To prevent electrical hazards, have a
qualified electrician ensure that the line is
properly wired.
Make sure that the air cleaner is connected
to an outlet having the same configuration
as the plug. If an adaptor plug is used, it
must be attached to the metal screw of the
receptacle.
Figure-3 120-Volts Outlet for CX407N
It is strongly recommended not to use
extension cords with your CX407N. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
If you really find it necessary to use an
extension cord, make sure the extension
cord does not exceed 50-feet in length and
the cord is 14-gauge to prevent motor
damage.
WARNING!
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician if you are in doubt as to
whether the outlet is properly grounded.

8
MOUNTING
The CX407N can be mounted in three
ways:
TABLE TOP MOUNT: Using rubber feet
and/or the flush mount flange brackets for a
table-top application.
HANGING MOUNT: Using the eye bolts for
a high ceiling application.
FLUSH MOUNT: Using the flange brackets
for a wall or low ceiling application.
TABLE TOP MOUNT
The CX407N can be used as a portable air
filtration system by installing the rubber feet
and placing the unit on a work-bench or a
table.
To set up the air cleaner for table top
operation:
Get the help of an assistant and carefully
place the air cleaner unit upside down.
The rubber feet feature sticky backing.
Attach the rubber feet to the bottom of the
air cleaner as shown in figure-4.
For permanent table top mounting, refer to
the Flush Mount procedure on page-9 and
install the unit on the table top with the flush
mount flange brackets.
Figure-4 Rubber feet attached to the bottom
of the air cleaner unit
HANGING MOUNT
The CX407N can be hung from the ceiling,
operating at an optimum height from the
floor.
To install the CX407N, hung from the
ceiling:
Install four chains, cable or steel strapping
lines to the ceiling from the support or joist
capable of holding 105 lbs.
Remove the plug screws and retain these
screws as you will need to reinstall them to
seal back the air filter unit when eye bolts
are removed.
Figure-5 Removing the plug screws
WARNING!
Make sure the air cleaner is OFF and the
cord is disconnected from the power
source while installing, removing,
servicing and performing any
maintenance job.

9
Thread the eye bolts into the hole where
plug screws were removed. See figure-6.
Figure-6 Installing the eye bolt
Tighten the eye bolts until they are snug
against the air filter.
Get the help of an assistant or a friend and
raise the air cleaner and secure to the four
hanging lines through the four eye bolts.
When the air cleaner is supported by wood
structural member:
The minimum recommended eye bold
size should be 5/16” -18” x 2” (not
supplied)
1/4" pilot holes are recommended to
help guide the eye bolts.
Ensure the eye bolts penetrate at least
40mm into the wood structure.
When the air cleaner is supported by
concrete structure:
The minimum recommended expansion
eye bolt size is 5/16” – 18” x 2”.
Drill 12mm pilot holes into the concrete
structure and press the expansion eye
bolt into hole and tighten the bolt until it
is securely held to the ceiling.
FLUSH MOUNT
When the shop is small, the CX407N air
cleaner can be installed flush to the ceiling
of the shop or to the table top using flange
mounts.
Mount the air cleaner ONLY to load bearing
supports, wall studs, steel chain or table
that can hold 150 lbs of load.
To install the air cleaner:
Locate the supports in the wall or ceiling
and mark the air cleaner unit bolt pattern on
the wall or ceiling (17-1/4” from left to right
and 31” from front to rear)
Drill the holes to accept at least 1/4" shank
bolts for studs or use 1/4” nuts, bolts and
washers for mounting.
WARNING!
Do not fasten the air cleaner onto sheet
rock or dry wall, drop ceiling tile or frame.
Do not use a rope or power cord to hang
the air cleaner. Do not locate the unit in a
corner or near any heating or cooling
vents. Do not use chain rated for a less
minimum of 150 lbs working load for
each support. Do not use fasteners that
can tear out and make the air cleaner
fall.
Failure to follow these instructions may
result in serious damage (to the unit),
injury or death.

10
Place the flange bracket under the air
cleaner lip at the mounting hole location
and secure it using screws and washers
provided as shown in figure-7.
Install the other three flange brackets in the
same manner.
For permanent table top mounting, use the
lower lip holes.
Figure-7 Mounting flange bracket to the air
cleaner
Get the help of an assistant or a friend to lift
the air cleaner and secure it to the wall or
the ceiling using screws and washers (not
provided).
CONTROL PANEL
The CX407N control panel allows you turn
the air cleaner ON and OFF manually and
set the fan speed.
Figure-8 Control panel
The control panel features two buttons:
OFF and ON/SPEED.
OFF Button: Allows turning the air cleaner
OFF manually.
ON/SPEED Button: Allows turning the air
cleaner ON with one push of the button and
for every additional push, the fan cycles
from Low to Medium to High. The speed
selection is indicated by a red LED light.
WARNING!
Do not use support rated for a less
minimum of 150 lbs working load. Do not
use fasteners that can tear out and make
the air cleaner fall down.
Failure to follow these instructions may
result in serious damage (to the unit),
injury or death.

11
REMOTE CONTROLLER
The CX407N is provided with a remote
controller which enables the operator to
operate the air cleaner remotely.
The remote control works within 75 feet
range from the air cleaner unit and uses
two AAA batteries. See figure-9.
Figure-9 Remote controller for CX407N
The remote controlller features:
OFF Button: Turns power to the air cleaner
OFF.
ON/SPEED Button: Allows turning the air
cleaner ON with one push of the button and
for every additional push, the fan cycles
from Low to Medium to High.
TIME Button: Allows setting the auto shut-
off time for the air cleaner in 1 hour, 2
hours, and 4 hours.
FILTERS
When to change the primary filter and when
to service the secondary filter, depends
upon the usage of the air cleaner.
Checking the filters once a week for small
shops is good while checking once a day is
very important for heavy use and big shops.
WARNING!
Make sure the unit is OFF and the cord
is disconnected from the power source
when installing, removing, or servicing
any part of the unit.
WARNING!
Make sure to wear a dust mask and
safety glasses when servicing and
changing filters. The tiny dust particles
can go into your lungs and cause serious
long term illness.

12
CHANGING / SERVICING
THE FILTERS
Disconnect the unit from the power source.
Move the retainer latch upward and remove
the primary filter as shown in figure-10.
Remove the secondary filter and wash it
with warm water until it is clean. Let it dry.
See figure-11.
Figure-10 Removing the primary filter
Remember not to clean the secondary filter
using compressed air. Doing so, will
damage the filter and reduce the filtering
qaulity.
Figure-11 Secondary filter
Vaccum the dust inside the air cleaner and
reinstall the secondary filter.
Install a new primary filter and push the
retainer latch down to hold the filter.

13
CX407N PARTS BREAKDOWN

14
PART# ITEM DESCRIPTION
1 PCX407N01 REMOTE CONTROL
2 PCX407N02 LABEL (CONTROLS REMOTE)
3 PCX407N03 REMOTE CONTROL COVER
4 PCX407N04 BATTERY AAA
5 PCX407N05 CIRCUIT BREAKER 4 AMP (RESET)
6 PCX407N06 FUSE 4A
7 PCX407N07 POWER CORD 18 AWG
8 PCX407N08 STRAIN RELIEF
9 PCX407N09 CONTROL PANEL
10 PCX407N10 SCREW - PAN HEAD M4-0.7 X 10
11 PCX407N11 LABEL (CONTROLS)
12 PCX407N12 PC BOARD
13 PCX407N13 SCREW - PAN HEAD M3-0.45 X 6.5
14 PCX407N14 SPACER (SPECIAL)
15 PCX407N15 SCREW - PAN HEAD (SPECIAL)
16 PCX407N16 WASHER - EXT TOOTH M4
17 PCX407N17 NUT - HEX M4-0.75
18 PCX407N18 WASHER - FLAT M4
19 PCX407N19 WASHER - LOCK M4
20 PCX407N20 SCREW - PAN HEAD M4-0.75 X 6
21 PCX407N21 PC WIRING HARNESS
22 PCX407N22 BOLT - SPECIAL M3-0.45 X 6.5
23 PCX407N23 EYE BOLT M6-1.0 X 20
26 PCX407N26 RIVET NUT M6 X 8
28 PCX407N28 RUBBER FOOT
29 PCX407N29 HANDLE
32 PCX407N32 1 MICRON INNER FILTER
33 PCX407N33 CLIP SET
34 PCX407N34 CAPACITOR 6 MFD 450VAC
37 PCX407N37 MOTOR
38 PCX407N38 NUT - LOCK M5-0.8
39 PCX407N39 FLANGE
40 PCX407N40 SPACER
41 PCX407N41 SLEEVE
42 PCX407N42 WASHER - FLAT M6
43 PCX407N43 BOLT - HEX HD M6-1.0 X 30
45 PCX407N45 FLANGE BRACKET
46 PCX407N46 WASHER - FLAT M6
47 PCX407N47 BOLT - HEX HD M6-1.0 X 10
48 PCX407N48 FAN SQUIRREL CAGE
49 PCX407N49 KEY M4 X 4 X 20
50 PCX407N50 BOLT - HEX HD M8-1.25 X 12
51 PCX407N51 FLANGE DISK M6.5 X 44
52 PCX407N52 SCREW - CAP M6-1.0 X 20 LH
53 PCX407N53 FAN HOUSING
CX407N PARTS LIST

15
54 PCX407N54 SCREW - TAPPING
55 PCX407N55 WASHER - LOCK M6
56 PCX407N56 SCREW - PAN HD M6-1.0 X 16
57 PCX407N57 FLAT WASHER 6MM
62 PCX407N62 HOUSING (MAIN BODY)
65 PCX407N65 HARDWARE PACKAGE
66 PCX407N66 PROTECTIVE MESHING

16
Craftex Machinery Warranty
Busy Bee Tools warrants every Craftex machine to be free from defects in materials and agrees to
correct such defects where applicable. This warranty covers two years for Craftex machines and three
years for Craftex CX-Series Machines and 90 days for labour (unless specified otherwise), to the
original purchaser from the date of purchase but does not apply to malfunctions arising directly or
indirectly from misuse, abuse, improper installation or assembly, negligence, accidents, repairs or
alterations or lack of maintenance. Proof of purchase is necessary.
All warranty claims are subject to inspection of such products or part thereof and Busy Bee Tools
reserves the right to inspect and and all itemsbefore a refund or replacement may be issued. A
Machinery Return Form must be filled out by the original purchaser requesting a return. Authorization
may take up to 72 hours for inspection and approval.
This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels,
punches etc…
Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or
damage to property or for incidental contingent, special or consequential damages arising from the use
of our products.
RETURNS, REPAIRS AND REPLACEMENTS
To return, repair, or replace a Craftex Machine, a Machinery Return Form must be filled out by the original purchaser
requesting a return. Visit the appropriate Busy Bee Tools sho room or call 1-800-461-BUSY. Craftex is a brand of
equipment that is exclusive to Busy Bee Tools.
For replacement parts directly from Busy Bee Tools, for this machine, please call 1-800-461-BUSY (2879), and have
your credit card and part number handy. You can find the part number in the back of your o ners manual under the
parts list & exploded diagram.
•All returned merchandise ill be subject to a minimum charge of 15% for re-stocking and handling
•A Machinery Return Form must be filled out by the original purchaser requesting a return and it must be
approved by Busy Bee Tools in riting before accepting a return
•We do not accept collect shipments.
•Items returned for arranty purposes must be insured and shipped pre-paid to the nearest arehouse
•Returns must be accompanied ith a copy of your original invoice as proof of purchase. Incurred shipping and
handling charges are not refundable.
•Busy Bee Tools ill repair or replace the item at our discretion and subject to our inspection.
•Repaired or replaced items ill be returned to you pre-paid by our choice of carriers.
•Busy Bee Tools reserves the right to refuse reimbursement or repairs or replacement if a third party ithout our
prior authorization has carried out repairs to the item.
•Repairs made by Busy Bee Tools are arranted for 30 days on parts and labour.
•Any unforeseen repair charges ill be reported to you for acceptance prior to making the repairs.
•Replacement motors purchased from Busy Bee Tools carry a 90 manufactures defect arranty
•The Busy Bee Tools Parts & Service Departments are fully equipped to do repairs on all products purchased from
us ith the exception of some products that require the return to their authorized repair depots. A Busy Bee
Tools representative ill provide you ith the necessary information to have this done.
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1
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