Craftsman 919.167241 User manual

Owner's Manual
JCRRFTSMRN1
Permanently Lubricated
Tank Mounted
AIR COMPRESSOR
Model No.
919.167241
• Safety Guidelines
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Troubleshooting
•Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D29408 Revl 8/15/03

WARRANTY ................................................ 2
SPECIFICATION CHART ..................................... 3
SAFETY GUIDELINES ...................................... 3-8
GLOSSARY ................................................ 9
ACCESSORIES ............................................. 9
DUTY CYCLE .............................................. 9
ASSEMBLY ............................................... 10
INSTALLATION .......................................... 11-12
OPERATION ............................................ 13-15
MAINTENANCE ............................................ 16
SERVICE AND ADJUSTMENTS ............................ 17-18
STORAGE ................................................ 18
TROUBLESHOOTING GUIDE .............................. 19-21
REPAIR PARTS ......................................... 22-25
ESPAI_IOL .............................................. 26-46
REPAIR PROTECTION AGREEMENTS ......................... 47
HOW TO ORDER REPAIR PARTS ...................... back cover
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at its
option repair or replace it free of charge. Contact your nearest Sears Service
Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commercial or rental purposes, this warrant
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
D29408 2* ENG

Model No. 919-167241
Max. Developed HP 3
Bore 1.875"
Stroke 1.25"
Voltage-Single Phase 120V
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 15
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @40 psig 4.9
SCFM @ 90 psig 3.5
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This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
_ Indicates an imminently
hazardous situation
which, if not avoided, will result in death
or serious iniul_v.
_lndicates a potentially
,_azardous situation
which, if not avoided, could result in
death or serious injury.
_/_lndicates a potentially
hazardous situation
which, if not avoided, _ result in
minor or moderate in!urv.
_Used without the safety
alert symbol indicates a
potentially hazardous situation which, if
not avoided, may result in
_'I_'_ Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals
known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
MSHA/NIOSH approved, properly fitting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should always be followed to
reduce the risk of of personal injury.
3* ENG D29408

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Save these instructions
improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
,I;1"1.,I;I n
WARNING: Risk of explosion or fire
What Could Happen
tt is normal for electrical contacts within
the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the dsk of
fire, do not allow the compressor to
operate unattended.
How To Prevent It
Always operate the compressor in a wail
ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor in
an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. De not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.
D29408 4* ENG

F_
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
2.
3.
What Could Happen
Failure to properly drain
condensed water from tank,
causing rust and thinning of the
steel tank.
How To Prevent It
Drain tank daily or after each use. If
tank develops a leak, replace it
immediately with a new tank or replace
the entire compressor.
Modifications or attempted repairs
to the tank.
Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control
tank pressure.
Excessive vibration can weaken
the air tank and cause rupture or
explosion
Never drill into, weld, or make any
modifications to the tank or its
attachments.
4. The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating
prossuros.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated
accessories, tires, and other inflatables
cart cause them to explode or fly apart,
and could result in serious injury.
For essential control of air pressure, you
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor to
inflate small low pressure objects such
as children's toys, footballs,
basketballs, etc.
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WARNING: Risk from Flying Objects
WHAT CAN HAPPEN HOWTO PREVENT IT
The compressed air stream can cause
soft tissue damage to exposed skin and
can propel dirt, chips, loose particles,
and small objects at high speed,
resulting in property damage or personal
injury.
Always wear ANSI Z87.1 approved safety
glasses with side shields when using the
compressor,
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
5* ENG D29408

WARNING: Risk of Electrical Shock [_
WHAT CAN HAPPEN HOW TO PREVENT IT
Your air compressor is powered by Never operate the compressor outdoors
electricity. Like any other electrically when it is raining or in wet conditions.
powered device, If it is not used properly Never operate compressor with
it may cause electric shock, protective covets removed or damaged,
Repairs attempted by unqualified Any electrical wiring or repairs required
personnel can result in serious injury or on this product should be performed by
death by electrocution, authorized service center personnel in
accordance with national and local
electrical codes,
Electrical Grounding: Failure to provide Make certain that the electrical circuit
adequate grounding to this product to which the compressor is connected
could result in serious injury or death provides proper electrical grounding,
from electrocution, correct voltage and adequate fuse
See grounding instructions, protection.
,1:1"1'.111=
WARNING: Risk to Breathing
WHAT CAN HAPPEN HOWTO PREVENT IT
The compressed air directly from your
compressor is not safe for breathing
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful vapors
and poisons.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the
compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials you
are spraying. Use a NtOSH/MSHA
approved respirator designed for use
with your specific application.
D29408 6* ENG

:f:_rJ:!;I I
WARNING: Risk of Burns L_J
WHAT CAN HAPPEN HOW TO PREVENT IT
Touching exposed metal such as the Never touch any exposed metal parts
compressor head or outlet tubes, can on compressor during or immediately
result in serious burns, after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
:f:_rJ:!-'li
WARNING: Risk from Moving Parts
WHAT CAN HAPPEN HOW TO PREVENT IT
Moving parts such as the pulley, flywheel, Never operate the compressor with
and belt can cause serious injury if they guards or covers which are damaged or
come into contact with you or your removed.
clothing.
Attempting to operate compressor with Any repairs required on this product
damaged or missing parts or attempting should be performed by authorized
to repair compressor with protective service center personnel,
shrouds removed can expose you to
moving parts and can result in serious
injury.
WARNING: Risk of Failing L_
WHAT CAN HAPPEN HOW TO PREVENT IT
A portable compressor can fall from a
table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
7÷ ENG D29408

WARNING: Risk or Serious Injury or Property Damage
When Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
WHAT CAN HAPPEN HOW TO PREVENT IT
Oil can leak or spill and could result in Always place compressor on a
fire or breathing hazard; serious injury or protective mat when transporting to
death can result. Oil leaks will damage protect against damage to vehicle from
carpet, paint or other surfaces in vehicles leaks. Remove compressor from vehicle
or trailers, immediately upon arrival at your
destination.
f.'_',#.'1"! =
WARNING: Risk Unsafe Operation
WHAT CAN HAPPEN HOW TO PREVENT IT
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
_ets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
_roduct.
Equip area of operation with a fire
extinguisher.
DO not operate machine with missing,
broken, or unauthorized parts.
D29408 8* ENG

Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; aunit of measure of air
delivery.
PSlG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-In Pressure: While the motor is
off, air tank pressure drops as you
continue to use your accessory.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure at
which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build, it builds to a certain
high pressure before the motor
automatically shuts off, protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts off is called
"cut-out" pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
_O_S.
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets
(various sizes)
•Air Pressure Regulators
•Oil Fog Lubricators
•Air Hose: 1/4", 3/8" OR 1/2" I.D. in
various lengths
Refer to the selection chart located
on the unit to select the tools this unit
is capable of powering.
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This air compressor pump is capable
of running continuously. However, to
prolong the life of your air
compressor, it is recommended that a
50%-75% average duty cycle be
maintained; that is, the air
compressor pump should not run
more than 30-45 minutes in any given
hour.
9- ENG D29408

Contents of Carton
1
2
2
2
2
2
1
1
2
Air Compressor
Wheels
Shoulder Bolts, 3/8-16
Hex Nuts, 3/8-16
Molded Foot Bumpers
Screws, .25 x 1.50
Handle
Handle Grip
Screws, #10-16 x 1.00
Tools Required for
Assembly
1 - 9/16" socket or open end
wrench
1 - 3/8" socket
Installing Handles,
Wheels, and Molded Foot
Bumpers
The wheels
and handle
do not provide adequate clearance,
stability or support for pulling the
unit up and down stairs or steps.
The unit must be lifted, or pushed
up aramp.
1. Submerge handle grip into warm
soapy water to make installation
easier. Remove handle grip from
soapy water and slide onto
handle.
2. Slide handle through holes in
compressor saddle onto tabs.
Secure with screws, one on each
side.
It will be necessary
to brace or support
one side of the outfit when
installing the wheels because the
compressor will have a tendency to
tip over.
3. Install one shoulder bolt and one
nut for each wheel. Tighten
securely. The outfit will sit level
if the wheels are properly
installed.
Wheel
4.
Nut
Shoulder Bolt
Clean and dry underside of air
tank leg opposite wheels.
Remove the protective strip from
the adhesive backed molded foot
bumpers. Attach the foot
bumpers to the bottom of leg on
each end. Press firmly into
place.
D29408 10_ ENG