Craftsman 139.53990 User manual

Owner's Manual/Manual del Propietario
314 HP
GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only/S61o para uso residencial
Model/Modelo 139.53990
m
m
O'J
Zt
Read and follow all safety rules
and operating instructions before
first use of this product.
Lea y siga todas las reglas de
seguridad y las instrucciones de
operaci6n antes de usar este
producto por primera vez.
Fasten the manual near the garage
door after installation. Guarde este manual cerca de la
puerta de la cochera.
Periodic checks of the opener are
required to ensure safe operation. Se deben realizar revisiones peri6dicas del abridor de puertas
para asegurar su operaci6n
segura.
c(_us
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman

TABLE OF CONTENTS
Introduction 2.7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8-11
Assemble the rail and install trolley ............................. 8
Fasten rail to motor unit and install idler pulley .......... 9
Install chain/cable ...................................................... 10
Tighten the chain ....................................................... 11
Installation 11.27
Installation safety instructions .................................... 11
Determine the header bracket location ................ 12-13
Install the header bracket .......................................... 14
Attach the rail to the header bracket ......................... 15
Position the opener ................................................... 16
Hang the opener ....................................................... 17
Install the door control ............................................... 18
Install the lights ........................................................ 19
Attach the emergency release rope and handle ....... 19
Electrical requirements .............................................. 20
Install The Protector System ®.............................. 21-23
Fasten the door bracket ....................................... 24-25
Connect the door arm to the trolley ..................... 26-27
Adjustment 28.30
Adjust the travel limits ............................................... 28
Adjust the force ......................................................... 29
Test the safety reversal system ................................. 30
Test The Protector System ®...................................... 30
Operation 31.34
Operation safety instructions ..................................... 31
Using your garage door opener ................................ 31
Using the watt-mounted Door Control ....................... 32
To open the door manually ........................................ 32
Care of your garage door opener .............................. 33
Having a problem? .................................................... 34
Programming 35-36
To add a hand-held remote control ........................... 35
To erase all codes ..................................................... 35
3-Function Remotes .................................................. 35
To add or change a Keyless Entry PIN ..................... 36
Repair Parts 37.38
Rail assembly parts ................................................... 37
Installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty
Service Numbers
39
40
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
When you see these Safety Symbols and Signal
Words on the following pages, they will alert you to
the possibility of serious injury or death if you do
not comply with the warnings that accompany them.
The hazard may come from something mechanical
or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following
pages, it wilt alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements
that accompany it. Read them carefully.
2

Preparing your Garage Door
Before you begin:
•Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure your
garage door is balanced and is not sticking or
binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place
supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call
a trained door systems technician.
Toprevent possible SERIOUSINJURYORDEATH:
• ALWAYScall a trained door systems technician if
garagedoor binds, sticks, or is out of balance.An
unbalancedgaragedoor may not reversewhen
required.
• NEVERtry to loosen, move or adjust garagedoor, door
springs, cables, pulleys, brackets or their hardware,all
of which are under EXTREMEtension.
• DisableALL locks and remove ALL ropes connectedto
garagedoor BEFOREinstalling and operating garage
door openerto avoid entanglement.
Toprevent damageto garage door and opener:
• ALWAYSdisablelocks BEFOREinstalling and operating
the opener.
• ONLYoperategaragedoor opener at 120V,60 Hzto
avoid malfunction and damage.
Sectional Door
One-Piece Door
Level
Tools Needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as
illustrated below.
Stepladder
Tape Measure
Pencil
Hack Saw
D_ Wire Cutters
Dril_ 3/16", 5/16" __
and 5/32" "'-"""-Pliers Screwdriver
", ", ", " Locking pliers Adjustable End Wrench
and 1/4"
3

Planning
Identify the type and height of your garage door.
Survey your garage area to see if any of the
conditions below apply to your installation. Additional
materials may be required. You may find it helpful to
refer back to this page and the accompanying
illustrations as you proceed with the installation of
your opener.
Depending on your requirements, there are several
installation steps which may call for materials or
hardware not included in the carton.
• Installation Step 1 -Look at the walt or ceiling
above the garage door. The header bracket must
be securely fastened to structural supports.
• Installation Step 5 - Do you have a finished ceiling
in your garage? If so, a support bracket and
additional fastening hardware may be required.
• Installation Step 10 - Depending upon garage
construction, extension brackets or wood blocks
may be needed to install sensors.
• Installation Step 10 - Alternate floor mounting of
the safety reversing sensor will require hardware
not provided.
Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See Accessories page.
Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the
door must not exceed 1/4" (6 mm). Otherwise, the
safety reversal system may not work properly. See
Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horizontal and vertical reinforce-
ment is required (Installation Step 11).
The opener should be installed above the center of
the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it
may be installed within 4 feet (1.22 m) to the left or
right of the door center. See Installation Steps 1
and 11.
• If your door is more than 7 feet high (2.13 m), see
rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vedical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 24 for details.
Header Wall
Slack in chain tension
is normal when
garage door is closed.
Extension Spring
OR
/ Torsion Spring
Support bracket &
fastening hardware
is required.
See page 17.
Rail
Door
Control
Safety Reversing Sensor
Safety Reversing
Gap between floor Sensor
and bottom of door
must not exceed 1/4" (6 mm).
©
CLOSED POSITION
4

Planning (continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to
the information relating to sectional doors in
Installation Step 11.
• Depending on your door's construction, you may
need additional mounting hardware for the door
bracket (Step 11).
Without a properly working safety reversal system,
persons (particularly small children) could be
SERIOUSLYINJUREDor KILLEDby a closing garage
door.
• Thegap betweenthe bottom of the garage door and
thefloor MUSTNOTexceed1/4" (6 ram). Otherwise,
the safety reversal system may not work properly.
• Thefloor or the garagedoor MUSTbe repaired to
eliminate the gap.
ONE-PIECE DOOR WITHOUT TRACK
Header Wall
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 17
Rail
Slack in chain tension
is normal when garage
door is closed Motor Unit
Access
Door
©
f
Safety Reversing Sensor
Safety Reversing
Gap between floor Sensor
and bottom of door must not exceed 1/4" (6 ram)
ONE-PIECE DOOR WITH TRACK
Wail-mounted
Door Control
_/_ CLOSED POSITION
Trolley Stop Bolt Cable Trolley
I
Bracket Rail
Door Bracket
Emergency
Releasetraight Curved Rope & Handle
Door Door
leader Arm Arm
Access I
Door I
f_
Reversing
Gap between floor Sensor
_- and bottom of door
Safety must not exceed 1/4" (6 mm)
Reversing Sensor
CLOSED POSITION
Trolley Stop Bolt Cable Chain
Header Curved _ mR_i_ld
Bracket Door Ar Rad
ooooooooo©o) I E enoy
_i "hOOrOOr _ ii_!e
Bracket Straight e ease
Door _ht Rope &
Garage Arm Handle
5

Carton Inventory
Your garage door opener is packaged in one carton
which contains the motor unit and the parts illustrated
below. Note that accessories will depend on the
model purchased. If anything is missing, carefully
check the packing material. Parts may be stuck in the
foam. Hardware for assembly and installation is
shown on the next page. Save the carton and
packing material until installation and adjustment
is complete.
Motion Detecting
Control Console
SECURITY÷ Three*Function
Remote Control with Visor Clip (2)
Chain Spreader
Keyless Entq/
HeaderBracket
Rai!
Front (header)
Section
Safety Sensor
Bracket (2)
Trolley
Door Bracket
(2) Safety Reversing Sensors
(f Sending Eye and t Receiving Eye)
with 2-Conductor White & White/Black
Bell Wire attached
Chain
i Idler Pulley
Rail
CentedBack
Sections
Curved Door
Arm Section
2-Conductor Bell Wire
White & White/Red
Safety Labels
and
Literature
Light Lens (2)
11
Hanging Brackets
Straight Door
Arm Section
6

Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
d
DBolt t/4"-20 x 1-3/4 (I)
Bolt 1/4"-20 x 2-1/2 (1)
ASSEMBLY HARDWARE
© ©
Lock Washer Nut
3/8" (1) 3/8" (1)
oi
Lock Nut
1/4"-20 (2)
Trolley Threaded Shaft (1)
INSTALLATION HARDWARE
Master
Link (2) Idler Bolt (1)
Carriage Bolt
1/4"-20x1/2" (2) Wing Nut Ring Spacer (2) 1/4"-20 (2) Fastener (3)
Lag Screw
5/16"-9x1-8/3"(2) HexBolt 5/t6"-t8x7/8"(4)
Lag Screw
5/16"-t8x1-7/8"(2) Screw 6ABxt-1/4"(2)
©
Nut 5/16"-18 (8) Handle
Insulated
Lock Washer 5/t6" (7) Staples (30)
Screw 6-32xt"(2) lRope
Carriage Bolt
5/16"-18x2-1/2" (2)
Clevis Pin Clevis Pin
5/16"xt-1/2" (t) 5/16"xl" (1)
Dry Wall Anchors (2) Washer 5/8" (2)
Clevis Pin
5/16"xt -1/4" (1) Spacer (2)
7

ASSEMBLY STEP 1
Assemble the Rail & Install the l_olley
To avoid installation difficulties, do not run the
garage door opener until instructed to do so.
The front rail has a cut out "window" at the door end
(see illustration). The hole above this window is
larger on the top of the rail than on the bottom. A
smaller hole 3-1/2" (8.9 cm) away is close to the rail
edge. Rotate the back rail so it has a similar hole
close to the opposite edge, about 4-3/4" (12 cm)
from the far end. A 3-piece rail uses two back rails.
1. Remove the straight door arm, hanging brackets
and clevis pin packaged inside the front rail and
set aside for Installation Step 5 and 12.
2. Align the rail sections on a flat surface exactly as
shown and slide the tapered ends into the larger
ones. Tabs along the side will lock into place.
Toprevent INJURYfrom pinching, keephandsand
fingers away from the joints while assemblingthe rail.
.Place the motor unit on packing material to protect
the cover, and rest the back end of the rail on top.
For convenience, put a support under the front
end of the rail.
4. As a temporary trolley stop, clamp a locking pliers
onto the rail, 8" (20 cm) from the center of the
idler pulley hole, as shown.
5. Check to be sure there are 4 plastic wear pads
inside the inner trolley. If they became loose
during shipping, check all packing material. Snap
them back into position as shown.
6. Connect the inner and outer trolleys as shown.
7. Slide the trolley assembly along the rail from the
back end to the locked pliers.
Trolley
End
End
Back Rails
(TO MOTOR UNIT)
8" (20 cm) Distance from
Idler Pulley Hole
Locking Pliers
Idler Window
Hole Cut-Out
Tabs
Front Rail
(TO DOOR)
Inner Trolley
Outer Trolley
-Wear Pads
8

ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
•Insert a 1/4"-20x2-1/2 bolt, washer and spacer into
the cover protection bolt hole on the back end of
the rail as shown. Install lower spacer and washer
then tighten securely with a 1/4"-20 lock nut.
Do NOT overtighten.
• Remove the bolt and lock nut from the top of the
motor unit.
• Attach spreader to the motor unit with two screws.
• Place the U bracket, flat side down onto the bolt,
mounted on the motor unit and align the bracket
hole with the screw hole. Fasten with the
previously removed screw and lock nut.
• Align the rail assembly with the top of the motor
unit. Slide the rail end onto the U-bracket, all the
way to the stops that protrude on the top and sides
of the bracket.
HARDWARE SHOWN ACTUAL SIZE
EWasher 518" ©Spacer
Bolt 1/4"-20 x2-1/2
ASSEMBLY STEP 3
Install the Idler Pulley
• Lay the chain/cable beside the rail, as shown.
Grasp the end with the cable loop and pass
approximately 12" (30 cm) of cable through the
window. Allow it to hang until Assembly Step 5.
• Remove the tape from the idler pulley. The inside
center should be pre-greased. If dry, regrease to
ensure proper operation.
• Place the idler pulley into the window as shown.
• Insert the idler bolt from the top through the rail
and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is
compressed.
• Rotate the pulley to be sure it spins freely.
• Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole
in the front of the rail as shown. Tighten securely
with a 1/4"-20 lock nut.
Toavoid SERIOUSdamageto garagedoor opener,
use ONLYthose bolts/fasteners mounted in the top of
the opener.
Hex Screws _
8-32x7/16 _ i
I
Bolt
I
Washer._ _
Spacer i
Cover 0
Protection
Bolt Hole'
Bolt_
Lock Nut_
Spreader
Motor Unit
Spacer_Washer
i_Lock Nu
SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
'_Chain and
I _ Washer /fj .
Lockin tPliers JJ
tBd/ler_ Trolley Tr°IIE Y_ _ 4_
Stop Hole Bolt
i_J_ _ Inside Pulley _Jr
3/8" Lock tPulley _ _]
Washer _ _ Cable Loop Idler Pulley
I_ 3/8" Nut
Idler Bolt
HARDWARE SHOWN ACTUAL SIZE
/))))))))))@
Bolt t/4"-20 x 1-3/4 (1) Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
9

ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward
the trolley.
2. Connect the cable loop to the retaining slot on the
trolley, as shown (Figure 1):
• From below, push pins of master link bar up
through cable loop and trolley slot.
• Push master link cap over pins and past pin
notches.
• Slide clip-on spring over cap and onto pin notches
until both pins are securely locked in place.
3. With the trolley against the pliers, dispense the
remainder of the cable/chain along the rail toward
the motor unit into the slot on the chain spreader,
around the sprocket onto the chain spreader and
continuing to the trolley assembly. The sprocket
teeth must engage the chain (Figure 2).
4. Check to make sure the chain is not twisted, then
connect it to the threaded shaft with the remaining
master link.
5. Thread the inner nut and lock washer onto the
trolley threaded shaft (Figure 3).
6. Insert the trolley threaded shaft through the hole in
the trolley. Be sure the chain is not twisted
(Figure 4).
7. Loosely thread the outer nut onto the trolley
threaded shaft.
8. Remove the locking pliers.
Figure 2
Lock Nut
"U" Bracket
Chain
Motor Unit
Toavoid possibleSERIOUSINJURYto fingers from
moving garage door opener:
• ALWAYSkeephand clear of sprocket while operating
opener.
• Securelyattach chain spreader BEFOREoperating.
Dispensing Carton
Leave Chain and Cable
inside Dispensing
_to Prevent Kinking.
Keep Chain and Cable
Taut When Dispensing
Figure 1
i
I i
i
Master Link Master
Ciip-On Springn_ "r_,_ LinkCap.
Miapt;rn L_;kri_ Ma_t_rp _ ,
Cable , ,
Loop : : .- ,
Trolley :Pin
ed
Threaded :Notch
Shaft Master
Round Link Bar
Id{er
Pulley : : Slotted
nJ_,_' Master
Cable Link Bar
Figure 3
,r Nut
.J Lock 5/16"
Washer
5/16"
Trolley
Threaded
Shaft
lO

ASSEMBLY STEP 5
Tighten the Chain
• Spin the inner nut and lock washer down the trolley
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown (Figure 1).
• When the chain is approximately 1/8 (.317 cm )
above the base of the rail at its midpoint, re-tighten
the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose.
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown in Figure 2
when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the
emergency release handle to disconnect trolley
before adjusting chain.
NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal
System). Check for proper tension and readjust
chain if necessary. Then repeat Adjustment Step 3.
You have now finished assembling your garage
door opener. Please read the following warnings
before proceeding to the installation section.
Figure 1
Figure 2
Troiley
Outer Lock Threaded
Nut Washer Shaft
Chain i
-- -- _ 1/8" --
[ _cm)
I
Base of Rail Mid length of Rail
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death:
1. READAND FOLLOWALL INSTALLATIONWARNINGS
AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced
and lubricated garagedoor.An improperly balanced
door may not reversewhen requiredand could result in
SEVEREINJURYor DEATH.
3. All repairsto cables,spring assemblies and other
hardware MUSTbe madeby a trained door systems
technician before installing opener.
4. Disableall locks and remove all ropes connectedto
garagedoor BEFOREinstalling opener to avoid
entanglement.
5. Install garage door opener 7 feet (2.13 m) or more
abovefloor.
6. Mount emergencyreleasehandle 6 feet (1.83 m) above
floor.
7. NEVERconnect garage door openerto power source
until instructed to do so.
8. NEVERwearwatches, rings or loose clothing while
installing or servicing opener.They could becaught in
garagedoor or opener mechanisms.
9. Install wall-mounted garagedoor control:
• within sight of the garagedoor
• out of reachof children at minimum height of 5 feet
(1.52 m)
• awayfrom all moving parts of the door.
10. Placeentrapment warning label on wall next to garage
door control.
11. Placemanual release/safetyreversetest label in plain
view on inside of garagedoor.
12. Upon completion of installation, test safety reversal
system. Door MUSTreverse on contact with a one-
inch (2.5 cm) high object (or a 2x4 laid flat) on
the floor.
11

INSTALLATION STEP 1
Determine the Header Bracket
Location
Toprevent possible SERIOUSINJURYor DEATH:
•HeaderbracketMUSTbe RIGIDLYfastenedto
structural support on headerwall or ceiling, otherwise
garagedoor might not reversewhen required. DONOT
install header bracketover drywall.
• Concreteanchors MUST be usedif mounting header
bracket or 2x4 into masonry.
• NEVERtry to loosen, move or adjust garagedoor,
springs, cables, pulleys, brackets,or their hardware,all
of which are under EXTREMEtension.
• ALWAYScalla trained door systems technician if
garagedoor binds, sticks, or is out of balance.An
unbalancedgarage door might not reversewhen
required.
Vertical
Centedine Finished
Ceiling
2x4 Structural
Supports
Installation procedures vary according to garage door
types. Follow the instructions which apply to your
door.
SECTIONAL DOOR AND ONE-PIECE DOOR
WITH TRACK
1. Close the door and mark the inside vertical
centerline of the garage door.
2. Extend the line onto the header wall above the
door.
You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center
only if a torsion spring or center bearing plate
is in the way; or you can attach it to the ceiling
(see page 14) when clearance is minimal. (It
may be mounted on the wall upside down if
necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as
shown. Draw an intersecting horizontal line on the
header watt 2" (5 cm) above the high point. This
height will provide travel clearance for the top edge
of the door.
NOTE: Door clearance brackets are available for
sectional doors when headroom clearance is less
than 2" (5 cm). See accessory page 39.
Proceed to Step 2, page 14.
Ceiling
Header Wall
:--2" (5 cm) Track
Highest Point
of Travel
Door
Sectional door
with curved track
One-piece door
with horizontal
track
Header Wall Track
__ H_gThreaSteP°int
Highest Point
of Travel
12

ONE=PIECE DOOR WITHOUT TRACK
1.Close the door and mark the inside vertical
centerline of your garage door. Extend the line
onto the header wall above door, as shown.
If headroom clearance is minimal, you can install
the header bracket on the ceiling. See page 14.
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports
as shown.
2. Open your door to the highest point of travel as
shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the
door. Add 8" (20 cm) to the remainder. (See
Example).
3. Close the door and draw an intersecting horizontal
line on the header wall at the determined height.
NOTE: If the total number of inches exceeds the
height available in your garage, use the maximum
height possible, or refer to page 14 for ceiling
installation.
Header Wall
Unfinished
Ceiling
Vertical
Centerline 2x4
CEILING MOUNT
FOR
HEADER BRACKET
EXAMPLE
Distance from top of door
(at highest point of travel) to floor ..... 92" 2.3 m
Actual height of door .............. -88" 2.2 m
Remainder ....................... 4" 10 cm
Add ........................... +8" 20 cm
Bracket height on header wall ........ 12" 30 cm
(Measure UP from top of CLOSED door.)
Proceed toStep _page 14.
Door
Jamb
Hardware
Header Wall
Highest Point
of Traw
i Floor
One-piece door without track:
jamb hardware
One-piece door without track:
pivot hardware
13

INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements. Do not install the header bracket
over drywall. If installing into masonry, use
concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
•Center the bracket on the vertical centerline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
• Mark the vertical set of bracket holes. Drill 3/16"
pilot holes and fasten the bracket securely to a
structural support with the hardware provided.
HARDWARESHOWNACTUALSIZE
Lag Screw
5/16"-9xl-5/8"
Wall Mount
Optional
Mounting Holes
Header
/
/ / j
-- j
Ij
Highest Point of
Garage Door Travel
Vertical
Centerline
Garage
Door
Vertical
Centefline
Lag Screws
5/16"x9xl-5/8"
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as
shown.
• Center the bracket on the vertical mark, no more
than 6" (15 cm) from the wall. Make sure the arrow
is pointing away from the watt. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark the side holes. Drill 3/16" pilot holes and
fasten bracket securely to a structural support with
the hardware provided.
Ceiling Mounting Holes
jJ_
Header _
Bracket
/
6" (15 cm) Maximun
Door
- Finished Ceiling -
Vertical Centefiine
Lag Screws
5/16"x9x1-5/8"
Header Wall
14

_rWail
f Header Bracket
J
Idler F'ultey
INSTALLATION STEP 3
Attach the Rail to the
Header Bracket
NOTE: (Optional) With an existing Craftsman
installation, you may re-use the old header bracket
with the two plastic spacers included in the hardware
bag. Place the spacers inside the bracket on each
side of the rail, as illustrated.
• Position the opener on the garage floor below the
header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the
opener securely on a temporary support to allow
the rail to clear the spring.
• Position the front rail end within the header bracket
and join with a 5/16"x1-1/2" clevis pin as shown.
• Insert a ring fastener to secure.
0
/
Mounting
Hole
Header Bracket 0
Mounting
Hole
EXISTING CRAFTSMAN
iNSTALLATION
Garage
Door
Opener Carton or
Temporary
Support
HARDWARE SHOWN ACTUAL SIZE
G O
Clevis Pin 5/16"xlq/2" Ring fastener
15

INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal door-
to-rail distance.
• Raise the opener onto a stepladder. You will need
help at this point ifthe ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat
on the top section beneath the rail.
• If the top section or panel hits the trolley when you
raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the
outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 12
is completed.
Toprevent damageto garage door, rest garage door
opener rail on 2x4 placedon top section of door.
Trolley
eleas
ENGAGED RELEASED V
ONE-PIECE DOOR WITHOUT TRACK
• With the door fully open and parallel to the floor,
measure the distance from the floor to the top of
the door.
• Using a stepladder as a support, raise the top of
the opener to this height.
• The top of the door should be level with the top of
the motor unit. Do not position the opener more
than 2" (5 cm) above this point.
Header
/Bracket
iqi
! Top of Door
Top of Motor
16

INSTALLATION STEP 5
Hang the Opener
Two representative installations are shown. Yours
may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished
ceilings (Figure 2), attach a sturdy metal bracket to
structural supports before installing the opener. This
bracket and fastening hardware are not provided.
(See Accessories).
1. Measure the distance from each side of the motor
unit to the structural support.
2. Cut both pieces of the hanging bracket to required
lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-18xl-7/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the
door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If
the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this
time.
Toavoid possible SERIOUSINJURYfrom a falling
garagedoor opener,fasten it SECURELYto structural
supports of the garage.Concreteanchors MUST be used
if installing any brackets into masonry.
Figure 1
Supports
Measure _ Screws
5/16 "_18xl -7/8"
Bolt 5/16"q8xT/8" \
Lock Washer 5/16" -
Nut 5/16"-18
(Not Provided)
f Bolt 5/16"_18x7/8"
Bolt 5/16 "- 18x7/8" \
Nut 5/16"-18
HARDWARE SHOWN ACTUAL SIZE
Hex Bolt
5/16"- 18x7/8"
Lag Screw
6/16"-18xl -7/8"
©
Nut 5/16"_18 ©
Lock Washer 6/16"
17

INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door, at a
minimum height of 5 feet (1.5 m) where small
children cannot reach, away from moving parts of
door and door hardware. If installing into drywall, drill
5/32" holes and use the anchors provided. For pre-
wired installations (as in new home construction), it
may be mounted to a single gang box (Figure 2).
1.Strip 7/16" (11 mm) of insulation from one end of
bell wire and connect to the two screw terminals
on back of door control by color: white wire to
2 and white/red wire to the 1.
2. Remove white cover by gently prying at slot in top
of the cover with a small flat head screwdriver.
Fasten with 6ABxl-1/4"self-tapping screws
(drywall installation) or 6-32xl" machine screws
(into gang box) as follows:
• Install bottom screw, allowing 1/8" (3 mm) to
protrude above walt surface.
• Position bottom of door control on screw head
and slide down to secure. Adjust screw
for snug fit.
• Drill and install top screw with care to avoid
cracking plastic housing. Do not over tighten.
• Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up
watt and across ceiling to motor unit. Use
insulated staples to secure wire in several places.
Do not pierce wire with a staple, creating a short
or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell
wire. Connect bell wire to the quick-connect
terminals as follows: white to white and white/red
to red.
NOTE: When connecting multiple door controls to
the opener, twist same color wires together. Insert
wires into quick-connect holes: white to white and
red/white to red.
5. Position the antenna wire as shown.
6. Use tacks or staples to permanently attach
entrapment warning label to wall near door
control, and manual release/safety reverse test
label in a prominent location on inside of garage
door.
NOTE: DO NOT connect power and operate
opener at this time. The trolley will travel to the
full open position but will not return to the close
position until the sensor beam is connected and
properly aligned.
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution:
• Be sure power is not connectedBEFOREinstalling door
control.
• ConnectONLYto 24 VOLTlow voltage wires.
To prevent possible SERIOUSINJURYor DEATHfrom a
closing garagedoor:
• Install door control within sight of garage door, out of
reachof children at a minimum height of 5 feet
(1.52 m), and awayfrom all moving parts of door.
• NEVERpermit children to operateor play with door
control push buttons or remote control transmitters.
• Activate door ONLYwhen it can be seenclearly,is
properly adjusted, and there are no obstructions to door
travel.
• ALWAYSkeepgaragedoor in sight until completely
closed. NEVERpermit anyoneto cross path of closing
garagedoor.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white;
white/red to red.
HARDWARE SHOWN ACTUAL SIZE
Control Console (std installation) _r _ Insulated
Staples
Control Console (pre*wired) Dry Wall Anchors
Figure 1
REMOVE &REPLACE COVER
TO Replace, i_
insert Top
ZabsFirst _
Figure 2
PRE_WIREDoi _
INSTALLATI
_ 24 Volt
2*Conductor
Bell Wire in
Gang Box
Quick-Connect
2-Conductor
Push _Bar Bell Wire
i LOCk
irle_ Top --Light
Mounting
Hole
Terminal
Screws
Bell Bottom
Wire Mounting
Hole
(BACK VIEW)
)
TO release wire, push in tab Door Control
with screwdriver tip _IL ConnecConnections
Strip wire 7/16" Red
(11 mm) _7216"_
//White Grey
18
Antenna

INSTALLATION STEP 7
Install the Lights
•Press the release tabs on both sides of lens. Gently
rotate lens back and downward until the lens hinge
is in the fully open position. Do not remove
the lens.
• Install up to a 100 watt maximum light bulb in each
socket. The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is
connected. Then the lights will turn OFE
• Reverse the procedure to close the lens.
• If the bulbs burn out prematurely due to vibration,
replace with a Garage Door Opener bulb.
NOTE: Use only standard light bulbs. The use of
short neck or speciality light bulbs may overheat the
endpanel or light socket.
Release Tab
1O0 Watt (Max) _ Lens
Standard _ Hinge
Light Bulb
1O0Watt (Max)
Standard Light Bulb
INSTALLATION STEP 8
Attach the Emergency Release
Rope and Handle
• Thread one end of the rope through the hole in the
top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at
least 1" (2.5 cm) from the end of the rope to
prevent slipping.
• Thread the other end of the rope through the hole
in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet (1.83 m)
above the floor. Secure with an overhand knot.
• Toprevent possible SERIOUSINJURYor DEATHfrom
a falling garagedoor:
- If possible, useemergencyreleasehandleto
disengagetrolley ONLYwhen garage door is
CLOSED.Weakor brokensprings or unbalanced
door could result in an open door falling rapidly
and/or unexpectedly.
- NEVERuseemergency releasehandle unless garage
doorway is clear of persons and obstructions.
• NEVERusehandle to pull door open or closed. If rope
knot becomesuntied, you could fall.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to prevent
unraveling.
Trolley
Emergency_ _ KCnVoe[band
Release Handle )_
19

INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the
opener at this time.
To reduce the risk of electric shock, your garage
door opener has a grounding type plug with a third
grounding pin. This plug will only fit into a grounding
type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the
proper outlet.
@o@
If permanent wiring is required by your local
code, refer to the following procedure.
To make a permanent connection through the 7/8"
hole in the top of the motor unit:
• Remove the motor unit cover screws and set the
cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the
brass terminal; the white (neutral) wire to the
screw on the silver terminal; and the ground wire
to the green ground screw. The opener must be
grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the
opener at this time.
Toprevent possible SERIOUSINJURYor DEATHfrom
electrocution or fire:
• Be sure power is not connectedto the opener,and
disconnect powerto circuit BEFOREremoving cover to
establish permanentwiring connection.
• Garagedoor installation and wiring MUSTbe in
compliancewith all localelectrical and building codes.
• NEVERusean extension cord, 2-wire adapter,or
changeplug in anyway to makeit fit outlet. Be sure
the opener is grounded.
PERMANENT WIRING
CONNECTION
Ground Tab
Green
Ground Screw_
Black
Wire
White Wire
2O