Craftsman 919.769062 User manual

Owner's Manual
iCRRFTSMRN'i
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.769062
•Safety Guidelines
•Assembly
•Operation
•Maintenance
•Storage
•Troubleshooting
•Repair Parts
•Espao_ol
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D28234 Rev. 1 6/17/03

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WARRANTY ............................................. 2
SPECIFICATION CHART .................................... 3
SAFETY GUIDELINES- DEFINITIONS ......................... 3
IMPORTANT SAFETY INSTRUCTIONS ....................... 3-7
BOX CONTENTS .......................................... 7
ASSEMBLY .............................................. 8
OPERATION ........................................... 9-13
MAINTENANCE ....................................... f3-16
STORAGE ........................................... 17-18
TROUBLESHOOTING GUIDE ............................ f8-20
REPAIR PARTS ....................................... 2f-36
HOW TO ORDER REPAIR PARTS .................... Back Cover
r_v/-'1:! :_±I_bIh'
FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure
Washer is maintained and operated according to the instructions in the owner's
manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman Pressure Washer is used for commercial or rental purposes, this
warranty applies only for 90 days from the date of purchase.
FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE
For two years from the date of purchase, when this Craftsman engine is maintained
and operated according to the instructions in the owner's manual, Sears will repair,
free of charge, any defect in material and workmanship.
If your Craftsman engine is used for commercial or rental purposes, this warranty
applies only for 90 days from the date of purchase. This warranty does not cover
expendable items such as spark plugs and air filters, which become worn during
normal use.
Repairs necessary because of operator abuse or negligence, including damage
resulting from no water being supplied to pump or failure to maintain the
equipment according to the instructions contained in the owner's manual, are not
covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE
WASHER TO THE NEAREST SEARS SERVICE CENTER THROUGHOUT THE
UNITED STATES. This warranty gives you specific legal rights and you may also
have other rights, which vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
D28234 2- ENG

Model No. 919-769062
Pressure Washer
Pressure 2400 PSi
Flow Rate 2.2 GPM
Cleaning Units (PSI x GPM) 5280
Engine
RPM 3600
Rated Horsepower 5.5
Spark Plug Gap .030" (0.76mm)
Gasoline Capacity .29 gallons (1.1 liters)
Oil .58 quarts ( .55 liters) capacity SAE 30 weight
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIP-
MENT PROBLEMS. To help you recognize this information, we use the symbols
below. Please read the manual and pay attention to these sections.
indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,may
result in minor or moderate injury.
used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
_This product may not be equipped with a spark arresting
muffler. If the product is not equipped and will be used
around flammable materials, or on land covered with materials such as
agricultural crops, forest, brush, grass, or other similar items, then an ap-
proved spark arrester must be installed and is legally required in the state of
California. It is aviolation of California statutes section 130050 and/or sec-
tions 4442 and 4443 of the California Public Resources Code, unless the
engine is equipped with a spark arrester, as defined in section 4442, and
maintained in effective working order. Spark arresters are also required on
some U.S. Forest Service land and may also be legally required under other
statutes and ordinances.
Engine exhaust contains chemicals known, in certain
quantities, to cause cancer, birth defects or other
reproductive harm.
3- ENG D28234

_Read Operators Manual. Do not operate equipment until you
have read operators Manual for Safety, Assembly, Operation, and
Maintenance Instructions.
READAND SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
•Spilled gasoline and it's vapors can be-
come ignited from cigarette sparks,
electrical arcing, exhaust gases, and hot
engine components such as the muffler.
• Operating the pressure washer in an ex-
plosive environment could result in a fire.
• Muffler exhaust heat can damage painted
surfaces, melt any material sensitive to
heat (such as siding, plastic, rubber, or
vinyl), and damage live ptants.
• Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of flam-
mable solvent with this product could re-
suit in serious injuP/or death.
• Shut off engine and allow it to cool before
adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel
Move pressure washer away from fueling area
before starting engine.
• Operate and fuel equipment inweiI vendiated
areas free from obstructions. Equip areas with
fire extinguisher suitable for gasoline fires.
• Always keep pressure washer a minimum of
four feet away from surfaces (such as houses,
automobiles, or live plants) that could be dam-
aged from muffler exhaust heat.
• DO not spray flammable liquids.
HAZARD ¢'.,_'"
RISK TO BREATHING _:_
WHAT CAN HAPPEN
i6j6_ _ 8eAi6] :
ii i i
• Some cleaning fluids contain substances
which could cause injury to skin, eyes, or
lungs.
HOW TO PREVENT IT
basements etC
• Use only cleaning fluids specifically recom-
mended for high pressure washers. Follow
manufacturers recommendations. Do ROt
use chlorine bleach or any other corrosive
compound.
D28234 4_ ENG

HAZARD
RISK OF INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING OR STORING
WHAT CAN HAPPEN
iii
HOW TO PREVENT IT
e _ro_ !eak_
e_ina_i#
RISK TO FLUID
INJECTION
HAZARD
WHAT CAN HAPPEN
• Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious injury.
Leaks caused by loose fittings or worn or
damaged hoses can result in injection
injuries, DO NOT TREAT FLUID
INJECTION AS A SIMPLE CUT! See a
physician immediateIy!
HOW TO PREVENT IT
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose
fittings while system is pressurized.
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HAZARD
_RISK OF CHEMICAL BURN
WHAT CAN HAPPEN HOW TO PREVENT IT
• Use of acids, toxic or corrosive chemicals, • Do not use acids, gasoline, kerosene, or
poisons, insecticides, or any kind of flam- any other flammable materials in this
mable solvent with this product could re- product. Use only household detergents,
suit in serious injury or death, cleaners and degreasers recommended for
use in pressure washers.
• Wear protective clothing to protect eyes
and skin from contact with sprayed
materials.
5* ENG D28234

HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• If proper starting procedure is not
followed, engine can kickback Causing
serious hand and arm injury.
• Reactive force of spray will cause
gun/wand to move, and could cause the
operator to slip or fall, or misdirect the
spray, improper control of gun/wand can
result in injuries to self and others.
•If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or
arm injury.
• Do not overreach or stand on an unstable
support, Grip gun/wand firmly with both
hands, Expect the gun to kick when trig-
gered.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
e{e_trl ca l _hoc
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Contact with hot surfaces, such as • During operation, touch only the control
engines exhaust components, could surfaces of the pressure washer. Keep
result in serious burn. children away from the pressure washer at all
times. They may not be able to recognize the
hazards of this product.
D28234 6_ ENG

HAZARD
_RISK OF INJURY FROM SPRAY
WHATCAN HAPPEN
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iiii!!
HOW TO PREVENT IT
against
back (o_n)_sition
The powerful spray from your pressure washer is capable of causing
damage to surfaces such as wood, glass, automobile paint, auto
striping and trim, and delicate objects such as flowers and shrubs. Before spraying,
check the item to be cleaned to assure yourself that it is strong enough to resist damage
from the force of the spray. Avoid the use of the concentrated spray stream except for
very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the pressure
washer with water supply shutoff will void your warranty. You should never run this pres-
sure washer for more than 2 minutes without pulling the trigger to allow cool water to
enter the pump and the heated (recirculated) water to exit.
Engine Frame and Handle
Wheel Assembly Part NO. D22316
O
High Pressure
Hose
Part NO. D22166
Knobs
Part No.l_
English/ 16471
Spanish
Operator's
Manual Saddle
Bolts Part
No. D23196
_'-- Nozzle Cleaning
K_
Allen Wrench Part No. 16797
Cleanin 9 Tool Part NO, NCT001
Bagged Parts
Chemical Hose
Part No= H140 Accessories Panel Part NO. D21865
with Screws Part No. D22g01
4_ Spray Gun
Part NO. 17780
Engine Oil
.... E
Mu_i-Adjustable Spray Wand
Part No. D23314
7÷ ENG D28234

I, Place handle assembly onto frame
and connect handle to frame,
NOTE: Knobs are assembled to
inside of frame.
2, Connect wand to gun. Tighten
securely.
3, Attach high pressure hose to gun.
Tighten securely.
Remove
q
.oosel
l
C.
Screws
Place grooves in accessories
panel assembly onto screws
and slide panel assembly into
place.
5, To Assemble Accessories Panel
a, Remove top screws on
handle assembly.
b. Loosen bottom screws on
handle assembly.
d. Place screws (removed
earlier) into the top holes and
secure accessories panel
assembly to handles. Do not
overtighten.
D28234 8* ENG

READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Chemical
High
Air Filter Engine
Lever
Multi-
Adjustable
Spray Wand
High
Pump
PRESSURE WASHER
High Pressure Pump (located inside
the shroud):Increases the pressure of
the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray wand
to control water flow rate, direction,
and pressure.
Multi-Adjustable Spray Wand: Has a
spray nozzle which adjusts from a
pencil stream (0°) to a wide angle fan
spray (40°). The spray can be adjusted
by twisting the nozzle clockwise
and/or counterclockwise. Also, the
high and low pressure settings can be
controlled by moving the nozzle in and
out. See How To Use Spray Wand
paragraph in this section.
Chemical Hose: Feeds cleaning
agents into the pump to mix with the
pressurized water. See How ToApply
Chemicals/Cleaning Solvents in
Operation section of this manual.
ENGINE
Choke Control: Opens and closes
carburetor choke valve
Throttle Control Lever: Controls
engine speed.
Starter Grip: Pulling starter grip
operates recoil starter to crank engine.
Fuel Valve Lever: Opens and closes
connection between fuel tank and
carburetor.
9* ENG D28234

PRESSURE WASHER
TERMINOLOGY
PSh Pounds per Square Inch. The unit
of measure for water pressure. Also
used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by
PSI.
Bypass Mode: In Bypass Mode, the
pump is recirculating water because
the trigger of the spray gun is not
pulled. If unit is left in bypass mode for
more than two (2) minutes, the water
temperature will rise to a dangerous
level and could damage internal
components of the pump. Any
damage to pump due to these causes
will not be covered under warranty.
DO NOT allow your
unit to operate in
bypass mode for more than two
minutes at any time. Overheating of
pump can cause damage to pump.
Thermal Relief Valve: In an effort to
prevent extreme damage, pumps are
equipped with a thermal relief valve.
This valve will open when the
temperature inside the pump rises too
high. This valve will then release a
gush of water in an effort to lower the
temperature inside the pump.
Immediately after this occurs, the
valve will close. The thermal relief
valve is part of the pump and is not
visible to the user.
Chemical Injection System: Mixes
cleaners or cleaning solvents with the
water to improve cleaning effectiveness.
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.
HOW TO USE
IMPORTANT:Read and understand
how to use the pressure washer
before operating.
TO ADJUST PRESSURE
The pressure setting is preset at the
factory to achieve optimum pressure
and cleaning. If you need to lower the
pressure, it can be accomplished by
these methods.
1. Back away from the surface to
be cleaned. The further away you
are, the less the pressure will be
on the surface to be cleaned.
2. Rotate the nozzle at the end of
the multi-adjustable spray wand
to widen the fan spray, The
wider fan spray will minimize the
pressure on the surface to be
cleaned.
DO NOT attempt to
increase pump
pressure. A higher pressure setting
than the factory set pressure may
damage pump.
HOW TO USE SPRAY WAND:
Your pressure washer is equipped with
a multi-adjustable spray wand with
both high and low pressure settings.
The high pressure setting is for
cleaning and rinsing, the low pressure
setting is for applying chemicals or
cleaning solutions to surfaces.
I1_ When using the high
pressure setting, DO
NOT allow the jet-like spray to come
in contact with unprotected skin,
eyes, or with any pets or animals.
Serious injury can occur.
I_ Risk of injection or
injury to person. DO
NOT direct discharge stream toward
persons.
For high pressure operation, pull back
the nozzle of the multi-adjustable
spray wand as shown.
D28234 10- ENG