Craftsman 390.2655 User manual

OWNER'S
MANUAL
MODEL NO.
390.2645
390.2655
CAUTION:
Readand Follow
All Safety Rulesand
Operating Instructions
Before FirstUseof
ThisProduct.
Save ThisManual For
FutureReference.
CRAFTSMAN
Model No. 390.2645
CRAFTSMAN PROFESSIONAL
Model No. 390.2655
CRRFTSMRW
SUBMERSIBLE
UTILITY PUMP
•Safety Instructions
• Installation
• Electrical
• Repair Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
PRtNTED IN U.S.A. Form No F642-04079 (7/21/04)

CONTENTS
INTRODUCTION/WARRANTY .......................................... 2
SAFETY ............................................................................... 2
INSTALLATION ................................................................... 3
SERVICE .............................................................................. 4
PERFORMANCE .................................................................. 5
PARTS ................................................................................. 6
INTRODUCTION
Please read our instructions before you install and use your
new pump; this will help you obtain full value and good ser-
vice from it. It will also help you avoid needless service costs
that result from causes we cannot control and cannot cover
in our warranty.
GENERAL SAFETY INFORMATION
NOTICE: This unit is not designed for applications involving
salt water or brine! Use with salt water or brine will void
wan'anty.
1. Know the pump application, limitations, and potential
hazards.
_WARNING]DO not use in explosive atmospheres.
Pump water only with this pump. Failure to follow
this warning can result in personal injury and/or
property damage.
2. Disconnect power before servicing.
3. Release all pressure within the system before servicing
any componeht.
4. Drain water from the system before servicing.
5. Secure the discharge line before startlng the pump. An un-
secured discharge line will whip, possibly causing per-
sonal injury and/or property damage.
6. Check hoses for weak or worn condition before each use,
making ce_ain that all connections are secure.
7. Periodically inspect pump and system components.
Perform routine maintenance as required (See
MAINTENANCE, Page 4).
8. Provide a means of pressure relief for pumps whose dis-
charge line can be shut-off or obstructed.
9. Personal Safety:
a. Wear safety glasses at all times when working with
pumps.
b. Keep work area clean, uncluttered and properly
lighted - replace aLlunused tools and equipment.
c. Keep visitors at a safe distance from the work area.
d. Make workshop child-proof - with padlocks, master
switches, and by removing starter keys.
10.When wiring an electrically driven pump, follow elec-
trical and safety codes, as well as the most recent National
Electrical Code.
11.This equipment is onty for use on 115 volt (single
phase) and is equipped with an approved 3-con-
ductor cord and 3-prong, grounding-type plug.
[AWARNING]To reduce the risk of electric shock,
pull plug before servicing. This pump has not been
investigated for use in swimming pool areas. This
pump is supplied with agrounding conductor and
grounding-type attachment plug. Be certain that it
is connected only to a properly grounded ground-
ing-type receptacle.
Where a 2-prong wall receptacle is encountered, it
must be replaced with a properly grounded 3-prong
receptacle installed in accordance with the National
Electrical Code and local codes and ordinances.
12.All wiring should be performed by a qualified electrician.
l?,.Make certain that the power source conforms to the
requirements of your equipment.
2

14.Protectelectricalcordfromsharpobjects,hotsurfaces,
oil,andchemicals.Avoidkinkingthe cord. Replace or re-
pair damaged or worn cords immediately.
15. Do not touch an operating motor. Modern motors can op-
erate at high temperatures.
16. Do not handle a pump or pump motor with wet hands or
when standing on a wet or damp surface, or in water.
IAWARNINGI Risk of electric shock. If your basement
has water or moisture on the floor, do not walk on wet
area until all power has been turned off. If shut-off
box is in basement, call the electric company to shut-
off service to the house, or call your local fire depart-
ment for instructions. Remove pump and repair or
replace. Failure to follow this warning can result in
fatal electrical shock.
INSTALLATION
[A WARNINGIDo not use power cord to lift motor. Al-
ways use handle.
NOTICE: Do not use this pump in ponds containing plants
or fish.
ELECTRICAL CONNECTIONS
The Pump has a 3-prong electric plug. The third prong is
used to ground the pump to prevent possible fatal shock2
The third prong should never be removed. Your electrical
outlet should be the 3-prong, polarized type with an inter-
nal ground.
A separate 15 amp GFCI branch electrical circuit is recom-
mended. DO NOT USE AN EXTENSION CORD.
Testing for Ground
For your safety, check your outlet for ground using a Circuit
Analyzer. (Figure A). A Circuit Analyzer will tell you by a pat-
tern of lights ff the power, neutral, and ground wires are cor-
rectly connected to your outlet. It can also be used to check
other outlets in your home. ACircuit Analyzer is available in
the Sears Electrical Department.
1. Pump should be located and should rest on level solid
foundation. Do not suspend pump by means of discharge
pipe or power cord. Keep pump inlet screen clear.
2. Thread outlet pipe into pump body carefully to avoid
stripping or crossing threads.
a. To install with 3/4" garden hose, install adapter pro- Figure A
vided with pump.
b. To install with rigid pipe, use plastic pipe. Wrap thread
with Teflon tape or use Plasto Joint Stik*. Screw pipe
into ptmlp hand fight +1 -1-1/2 turns.
NOTICE: Do not try to disassemble pump farther than re-
moving inlet screen. Any evidence of tampering will void
warranty.
3. Power Supply: Pump is designed for l15V, 60 Hz opera-
tion and requires a circuit of 15 amperes or more capac-
ity. It is supplied with a 3-wire cord set with
grounding-type plug for use in a 3-wire, grounded outlet.
3 wire extension cord, of at least 14 AWG (2ram _)size is
suggested, with larger sizes for rims over 25 ft (7M). For Figure B
safety, pump should always be electrically grounded to a
suitable electrical ground such as a grounded water pipe
or a properly grounded metallic raceway, or ground wire
system. Do not cut off the round grounding prong.
[AWARNING ]The pump motor is equipped with
automatic resetting thermal protector and may re-
start unexpectedly. Protector tripping is indication
of motor overloading as a result of operating pump
at low heads (low discharge restriction), exces-
sively high or low voltage, inadequate wiring, in-
correct motor connections, or a defective motor or
pump.
UL Listed
Analyzer Outlet /
Face Plate
/_ _ Outlet
1_-n 1"_III I _ Outlet
Box
BareCopper Wire
Face toCold Water Pipe
PlateScrew 653 0993
C'amod
_, aCImp
Meter
MetalWater Pipe 655 0993
Figure C
*Lake Chemical Co., Chicago, IL

Grounding Outlet
If your outlet is not grounded, install a copper wire, at least
14 gauge (2mmZ), from the outlet box, as shown in Figure
B, to a metal cold water pipe. Use ground clamp on pipe.
IMPORTANT: The cold water pipe you use as a ground
must have metal continuity to electrical ground. If continuity
is interrupted by plastic, rubber, or other electrical insula-
tors; such as hoses, fittings, washers or gaskets (including
water meter or pump), a metal bypass must be used. Any
electrically insulated connector should be jumped (as shown
in Figure C), with a length of No. 4 wire clamped securely
at both ends.
Automatic Thermal Overload Protection
This pump motor has a built-in automatic thermal overload
protector. If the motor overheats, the protector will open
and cut off power to the motor before the heat damages it
internally. The overload will reset automatically and the
pump will restart after the pump cools down below the dan-
ger point.
IAWARNING'_ DO NOT attempt to work on the pump or
motor if the overload seems to have tripped. The
motor may restart without wm'ulng at any time. You
could be injured and the pump damaged if it starts
when you are working on it.
DO NOT attempt to repair a non-operational pump. Take it
to Sears for service by a qualified technician.
Generator Sizing
Below is the minimum Engine-Generator Watt rating re-
quired to power this pump motor. Any additional loads,
such as lights, must be added to the listed load and the gen-
erator sized accordingly.
Pump Minimum Wa_
Motor HP Rating of Generator
1/6 3000
1/4 3200
OPERATION
[_'WARNING-]Risk of electric shock. Do not handle
pump or pump motor with wet hands or when stand-
ing on wet or damp surface, or in water.
NOTICE: Do not use this pump in ponds containing plants
or fish.
1. Shaft seal depends on water for lubrication. Do not oper-
ate pump unless it is in at least 3/16" (4.75mm) of water
as seal may be damaged if allowed to run dry.
2. Motor is equipped with automatic reset thermal pro-
tector. If temperature in motor should rise unduly, switch
will cut off all power before damage can be done to
motor. When motor has cooled sufficiently, switch will
reset automatically and restart motor. If protector trips re-
peatedly, pump should be checked as to cause of diffi-
culty. Low voltage, long extension cords, clogged
impeller, very low head or lift, etc., could cause cycling.
3. Pump will pump water down to 3/16" (4.75mm); this
means that it will not remove all water. If unit has been
operating and suddenly no water comes out of discharge
hose, shut off unit immediately. Water level is probably
very low and unit has broken prime. Use mop or
squeegee to remove remainhag water.
I_,WARNING ] Risk of electric shock. Before attempt-
ing to check why unit has stopped operating, dis-
connect power from unit. Do not handle pump with
wet hands or when standing on wet or damp sur-
faces, or in water. Failure to follow precaution can
result in personal injury and/or property damage.
Airlocks
When a pump airlocks, it runs but does not move any water.
An airlock wiU cause the pump to overheat and fail. This
pump has an anti-airlock hole in the bottom of the pump
body (see Page 7). If you suspect an airlock, unplug the
pump, clean out the anti-airlock hole with a paper clip or
piece of wire, and restart pump.
IMPORTANT: This hole allows the pump to start priming
within 15 seconds in as little as 1/2" of water. NEVER restart
pump in less than 1/2" of water. Leakage from the anti-air-
lock hole is normal.

MAINTENANCE
Make certain that the pump is unplugged before
attempting to service or remove any component.
1. The motor in the unit is sealed in off. No additional lubri-
cation is necessary.
2. IMPORTANT: Disassembly of the motor assembly will
void the warranty. It might also cause internal leakage and
damage to the unit. If repairs are required, return the
pump to the dealer from whom it was purchased.
3. Inlet screen should be kept clean and free of all foreign
objects.
Pump Cleaning
NOTICE: Attempting to disassemble motor will void the
warranty.
1. Disconnect power cord from electricaloutlet before work-
hag on pump. The volute screen and shield may be re-
moved to replace impeller or clean pump of mud or
debris.
SERVICE
General
['AWARNING_RISk of electric shock. When servicing
pump always disconnect power to electrical outlet
and remove pump electric cord from outlet.
1. If pump does not operate:
a. Check for loose plug at electric outlet.
b. Check for blown fuses or tripped circuit breakers at
fuse box/circuit breaker box.
c. If a and b above check OK, plug in a light that you
know works. If it lights, take your pump to Sears for
service. If it doesn't light, the electrical circuit is faulty;
consult a licensed electrician.
2. Pmnp starts, but blows fuses/trips circuit breakers:
After disconnecting power to pump, remove the screen
and shield from the bottom of the pump and make sure
that the impeller turns freely. Remove any debris ob-
structing impeller. If pump still does not operate cor-
rectly, return it to your nearest Sears Service Department
for repairs.
3. Pump runs, but does not empty sump:
a. Clean pump intake screen.
b. Water may be entering sump faster than the pump can
discharge it.
c. Be sure vertical distance from pump discharge outlet
to discharge pipe outlet is 20 feet (6M) or less for Model
390.2645, and 22-1/2 feet (6.9M) or less for Model
390.2655.
d. Be sure discharge pipe is not plugged or frozen.
e. Unplug pump. Clean out anti-airlock hole. Restart
pump.
5

PUMP PERFORMANCE
Discharge Height in Feet Above Pumping Level
Model HP 3' 5'
390.2645 1/6 26.0 25.0
390.2655 1/4 30.0 28.5
10' 15' 20'
21.5 17.5 11,0
24.5 20.0 14.5
For maximum performance, purchase Sump/Utility Hose Kit, SEARSStock No. 27909.
GPM
GARDEN HOSE PERFORMANCE
Model No. 390,2645
Type of Length of
Hose Hose
25'
1/2" 50'
HOSE 75'
100'
25'
518" 50'
HOSE 75'
100'
Ve_icalPumpingDi_ance
3' 5' 10' 15'
8.5 8.2 7.0 5.7
6.1 5.8 5,! 4,3
5.0 4.8 4.4 3.5
4.5 4.3 3,6 2.9
11.4 10.8 9.2 7.4
8.6 8.3 6.9 5.6
7.0 6.6 5.7 4.6
6.1 5.9 5.0 4.2
20'
4.3
3.0
2.4
1.7
5.1
4.0
3.1
2.9
Model No. 390.2655
Type of Length of
Hose Hose
25'
1/2" 50'
HOSE 75'
100'
25'
5/6" 50'
HOSE 75'
100'
3_
9.0
6,8
5.2
4.9
12.3
9.0
7.2
6.4
9
8,7
6,5
5.0
4.7
11.7
8.7
7.0
6.2
Vertical Pumping Distance
10'
7.5
5.9
4,6
4.3
10.3
7.6
6.4
5.5
15' 20'
6.7 5.2
5.0 4.0
3.7 3.1
3.3 2.9
8.9 6,8
6.5 4.9
5.4 4.1
4.9 3.8
Performance shown in gallons per minute.
6

REPAIR PARTS
Anti-Airlock
Hole .4p....--_ 3
..4p...--_ 4
Key
No.
1
2
3
4
5
6
Part
Description
Power Cord
Motor
Impeller
Shield
Screen
#8 x 5/8 Pan Head Screw
Garden Hose Adapter
Re )air Parts
Qty,
1
1
1
1
1
3
1
Model Number
390.2645
1/6 HP
PS117-54-TSU
PSS-24P
PS70-3P
PS8-5P
FT0013-43
390.2655
1/4 HP
PS117-51-TSU
PS5-25P
PS70-3P
PS8-5P
FT0013-43
•Not illustrated.
* If motor fails, replace entire pump.
** Standard hardware item; purchase locally.
7

SEARS
OWNER'S
MANUAL
Model No.
390.2645
390.2655
Themodelnumberof
your SubmersibleUtilily
Pumpwill befoundon
thepumplabel.
When requesting service
or ordering parts, always
give the following
information:
•ProductType
• Model Number
• Part Number
•Part Description
CRAFTSMAN°
SUBMERSIBLE
UTILITY PUMP
Fortherepairorreplacementpartsyouneed
Call7 am- 7 pm, 7 daysa week
1-800-366-PART
(1-800-366-7278)
Forin-homemajorbrandrepairservice
Call24 hoursa day,7 daysa week
1-8OO-4-REPAIR
(1-800-473-7247)
Forthelocation of a
SearsRepairServiceCenterin yourarea
Call24 hoursa day,7 daysa week
1-800-488-1222
Forinformationonpurchasinga Sears
MaintenanceAgreementorto inquire
aboutanexistingAgreement
callg am- 5 pro,Monday-Saturday
1-800-827-6655
SEARS
America's Repair Specialtsts
A
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.