Crane Source Space Vector SV100 Assembly instructions

2
SpaceVector™ Variable Frequency Drives
Congratulations on the purchase of a SpaceVector™ SV100 Series drive. This is the most advanced drive
on the market today specifically designed and programmed for the overhead material handling industry by
the leader in the industry, Columbus McKinnon Corporation.
SpaceVector™ drives have many advantages and features to meet the very specific and demanding needs
of the crane and hoist industry. Features such as:
·An energy efficient drive, resulting in less heating of the motor.
·Cooler running motors last longer, saving on downtime and maintenance costs.
·Efficient utilization produces more torque, resulting in better load control.
·Reduced motor harmonics, which improve motor performance and lengthen life.
·Easy macro quick set programming for faster start-up and servicing.
·Plain English programming and service manual saves time.
Before proceeding any further, please read the following important information regarding the drive and its
proper handling and use:
·Please read this manual completely before working with the drive.
·The drive operates on and contains high voltage that can cause electric shock resulting
in personal injury or loss of life. Handle the drive with the same care and caution as
all other high voltage electrical components.
·Be sure to disconnect all AC input power to the drive before servicing. Lock and tag
the main switch in the de-energized position per ANSI Z 244.1.
·Wait at least 3 minutes after disconnecting the AC input power to the drive. If the bus
capacitor discharge circuit fails, high voltage can remain in the drive for a period of
time after the AC power is disconnected.
·Do not perform high voltage tests such as Megger testing.
·Only qualified personnel should perform service.
·Ensure unit is properly grounded.
·Disconnect drive before performing any welding on the bridge crane structure. Do
not weld the hook, to the hook or to a load suspended from the hook.
On the following pages are specification and selection tables for the drives and dynamic braking resistors.
Please check to insure you have the proper equipment for your application.
IMPORTANT! PLEASE READ!

3
SV100
Table Of Contents
Introduction...........................................................................................................2
Chapter 1: Installation
Section 1.1: Inspection of Drive.........................................................................6-9
Section 1.2: Mounting the Drive.....................................................................10-14
Section 1.3: Wiring the Drive .........................................................................15-20
Chapter 2: Start Up Programming
Section 2.1: Keypad Layout................................................................................22
Section 2.2: Keypad Operation
2.2.1: Definitions ....................................................................................23
2.2.2:Movingthroughthe Program...................................................23-29
2.2.3: Changing Control from Pendant to Keypad - Jog Mode .............. 30
Section 2.3: Initial Setup Programming
2.3.1: Programming for a Specific Application..................................31-32
2.3.2: Programming the Speed Selection .........................................33-34
2.3.3: Drive Operation Checks..............................................................35
Chapter 3: Programming
Section 3.1 Passwords and Group Access Levels
3.1.1: Passwords................................................................................... 38
3.1.2: Entering a Password....................................................................38
3.1.3: Changing Passwords...................................................................38
Section 3.2 Programming Function Data ......................................................41-42
Section 3.3 Establishing Motor Parameters ..................................................43-44
Chapter 4: Troubleshooting
Section 4.1 Monitoring Current and Error Codes
4.1.1 Monitoring Current During Operation in User Level.......................46
Table 4.1.1: Error CodeTroubleshootingTable..................................47-48
Section 4.2 Problem Flow Charts..................................................................49-52
Section 4.3 Testing Power Components.............................................................53
Section 4.4 Pushbutton Pendant Test.................................................................54

4
Chapter 5: Function Code Information
Section 5.1 User Level Functions .................................................................57-59
Section 5.2 Service Level Functions.............................................................60-70
Section 5.3 Advanced Level Functions.........................................................71-88
Chapter 6: Maintenance
Section 6.1 Maintenance ....................................................................................90
Section 6.2 Precaution ....................................................................................... 90
Section 6.3 Routine Inspection...........................................................................90
Section 6.4 Visual Inspection .............................................................................90
Appendix................................................................................................91-93

5
Chapter 1: Installation
Section 1.1: Inspection of Drive
Section 1.2: Mounting the Drive
Section 1.3: Wiring the Drive

6
Workinginornearexposedenergizedelectricalequipment
presents a danger of electric shock.
To Avoid Injury:
• Disconnect and lockout power to the drive per ANSI Z
244.1
• Wait 3 minutes after disconnecting power for capacitor
discharge before entering drive.
WARNING
1. Inspect the drive for any physical damage that may have occurred during its
shipment. If any parts of the drive are missing or damaged, contact your
SpaceVector™ distributor immediately.
2. Verify the nameplate of the SV100 drive. Verify that the drive part number matches
your order and packing slip.
3. Verify that the Dynamic Braking Resistor part number matches your order and pack-
ing slip.
4. If there are any questions reference Tables 1.1.1, 1.1.2, 1.1.3, 1.1.4 for Drive and
Resistor specifications.
Section 1.1: Inspection of the Drive

7
Table 1.1.1: SV100 Drive Specifications for 230 Volts
SpaceVector™ Drive Specifications
(230 V)
.oNtraPevirD 10-58464420-584644 30-58464440-584644
.oNledoMevirD 2.12.2 2.32.5
gnitaR .feR PH1PH2 PH3PH5
gnitaRtuptuO
rewoP .1AVk99.2AVk .4AVk2.6AVk1
tnerruC pmA5pmA5.7 pmA11pmA61
ycneuqerF.xMzH021
egtloVV032-002
gnitaRtupnI
egtloVeshp3-)%01±(V032-002
ycneuqerF)%5±(zH06ro05
lortnoC
dohteMMWProtceVecpS
noituloseRycneuqerFzH10.0
ycruccAycneuqerF ycneuqerFmumixMfo%10.0:gnittesltigiD
ycneuqerFmumixMfo%1.0:gnittesgolnA
oitRF/VelbmmrgorpresUdnreniL
rotsiseRBDhtiweuqroTgnikrB%051
yticpCdolrevOetunim1rof%051
tsooBeuqroTelbmmrgorp%02-0
noitarepO
dohteMevitceleSlnimreT/dp-yeK
noitceleSycneuqerFAm02~4,CDV01~0:golnA/dpyeK
emit.leceD/.leccA.ces999-1.0
noitceleSdeepSelbmmrgorp,spets3otpU
elammargorP
tupnI tupnIelbmmrgorPP,3,2-stupnieerhT
noitcetorP
noitcidnItluF rotoM,tehrevoretrevnI,tnerrucrevO,egtlovrednU,egtlovrevO,dolrevO
ssoleshP,rorreUPC,tehrevo
noitneverPlltSnoitneverptnerrucrevO
eruliFrewoPsuoentntsnI noitreposuounitnoc:cesm51rednU
)evitceles(trtsercitmotu:cesm51revO
latnemnorivnE
snoitidnoC
erutrepmeTtneibmA)F°401ot°41(C°04ot°01-
ytidimuH)gnisnednoc-non(%09rednU
edutitlA)teef0823(m000,1rednU
metsySgnilooCriAdecroF

8
Table 1.1.2: SV100 Drive Specifications for 460 Volts
SpaceVector™ Drive Specifications
(460 V)
.oNtraPevirD 50-58464460-584644 70-58464480-584644
.oNledoMevirD 4.14.2 4.34.5
gnitaR .feR PH1PH2 PH3PH5
gnitaRtuptuO
rewoP AVk9.1AVk3 AVk2.4AVk1.6
tnerruC pmA5.2pmA4 pmA5.5pmA8
ycneuqerf.xMzH021
stlovtuptuOV064-083
gnitaRtupnI
egtloVeshp3-)%01±(V064-083
ycneuqerF)%5±(zH06ro05
lortnoC
dohteMMWProtceVecpS
noituloseRycneuqerFzH10.0
ycruccAycneuqerF ycneuqerFmumixMfo%10.0:gnittesltigiD
ycneuqerFmumixMfo%1.0:gnittesgolnA
oitRF/VelbmmrgorpresUdnreniL
rotsiseRBDhtiweuqroTgnikrB%051
yticpCdolrevOetunim1rof%051
tsooBeuqroTelbmmrgorp%02-0
noitarepO
dohteMevitceleSlnimreT/dpyeK
noitceleSycneuqerFAm02~4,CDV01~0:golnA/dpyeK
emit.leceD/.leccA.ces999-1.0
noitceleSdeepSelbmmrgorp,spets3otpU
elammargorP
tupnI tupnIelbmmrgorPP,3,2-stupnieerhT
noitcetorP
noitcidnItluF rotoM,tehrevoretrevnI,tnerrucrevO,egtlovrednU,egtlovrevO,dolrevO
ssoleshP,rorreUPC,tehrevo
noitneverPlltSnoitneverptnerrucrevO
eruliFrewoPsuoentntsnI noitreposuounitnoc:cesm51rednU
)evitceles(trtsercitmotu:cesm51revO
latnemnorivnE
snoitidnoC
erutrepmeTtneibmA)F°401ot°41(C°04ot°01-
ytidimuH)gnisnednoc-non(%09rednU
edutitlA)teef0823(m000,1rednU
metsySgnilooCriAdecroF

9
Table 1.1.3: 230 V Class Dynamic Braking Resistors
Table 1.1.4: 460 V Class Dynamic Braking Resistors
.P.HecivreSDroC,B,AssalCecivreSEssalC
*BLMhtiwtsioH*BLMtuohtiwtsioHesrevarT*BLMtuohtiwtsioH
11A-584644
001 W
1A-584644
001 W
1A-584644
001 W
1A-584644
001 W
22A-584644
05 W
8A-584644
06 W
2A-584644
05 W
8A-584644
06 W
3
54A-584644
33 W
3B-584644
03 W
4A-584644
33 W
3B-584644
03 W
.P.H
ecivreSDroC,B,AssalCecivreSEssalC
*BLMhtiwtsioH*BLMtuohtiwtsioHesrevarT*BLMtuohtiwtsioH
1
0A-584644
002 W
0A-584644
002 W
0A-584644
002 W
0A-584644
002 W
25A-584644
002 W
5A-584644
002 W
30B-584644
002 W
0B-584644
002 W
51A-584644
001 W
2B-584644
021 W
3A-584644
031 W
2B-584644
021 W
*MLB = Mechanical Load Brake
*MLB = Mechanical Load Brake

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Section 1.2: Mounting the Drive
1.2.1 Environmental Conditions
1. Verify the ambient condition of the drive mounting location. The ambient
temperature range should be 14° to 104°F (-10° to 40°C) for NEMA 1 and or NEMA
4/12 enclosures.
2. The relative humidity should be less than 90% (non-condensing), below the altitude
of 3280 ft or 1000 m.
3. Do not mount the drive in direct sunlight. The drive should also be isolated from
excessive vibration.
4. The drive should be protected from moisture, dust, metallic particles, corrosive
gases and liquids.
5. Consult Factory for severe environments.
1.2.2 Electrical Conditions
1. Verify that Input voltage is within drive nameplate +/- 10%. If input line voltage
varies due to sags and / or surges input line reactors are recommended.
2. Analog input requires individually shielded twisted pair cable for installations where
the cable leaves the control cabinet.
3. If length of motor leads between drive and motor exceed 100 ft. (30 m) a load reac-
tor between drive and motor is recommended.
1.2.3 Mounting
The SV100 must be mounted vertically with sufficient space (horizontally and vertically)
between adjacent equipment. See Figure 1.2.1. See Figures 1.2.2 – 1.2.4 for actual
drive dimensions.

11
Fig. 1.2.1: Recommended Clearances for Drive Mounting
A: over 6.0’’(15cm)
B: over 2.0’’(5cm)
A
A
B
B
Note: Allow more room between drive and other heat producing components (such as
transformers and drive ballast resistors) than shown in Fig. 1.2.1. These
components radiate enough heat to damage the drive and its internal
components.

12
Drive Dimensions and Weights
Fig. 1.2.2: SV100 Part Nos. 446485-01 / 446485-02 4.6lbs/5.1lbs
(2.1kg/2.3kg)

13
Fig. 1.2.3: SV100 Part Nos. 446485-03 / 446485-04 7.1lbs / 7.7lbs
446485-05 / 446485-06 (3.2kg/3.5kg)

14
Fig. 1.2.4: SV100 Part Nos. 446485-07 / 446485-08 7.7lbs(3.5kg)

15
SV100
Drive Class Drive Rated Amp. Input AWG Output AWG Ground AWG DB Resistor AWG Control AWG
230V Class
5.0
12 12
12 12
16
7.5
11
16 10 10
460V Class
2.5
12 12
4
5.5
8
Section 1.3: Wiring the Drive
1.3.1 Remove Cover From Drive
Figure 1.3.1 below is a reference for the basic Input / Output Terminals of a 460 VAC
SV100 drive. 230 VAC Models are wired the same.
Fig. 1.3.1: SV100 Layout For Basic Wiring
Drawings representative of other configurations are located in the Appendix.
1.3.2 Check For Correct Wire Gauges
Insure the correct wire gauges for the input and output power leads are being used before
wiring the drive. Use Table 1.3.1 for reference.
Table 1.3.1: Wire Gauge Reference Table.

16
1.3.3 Fuse and Circuit Breaker Selection
Reference Table 1.3.2 to properly apply fuses and circuit breakers to the drive.
Table 1.3.2: Fuse and Circuit Breaker Selection
SV100 Drive
Voltage Ref. HP SV100 Part Number Fuse Rating Class (J) Molded Case Circuit Breaker
1 446485-01 10 A 15 A
2 446485-02 10 A 15 A
3 446485-03 20 A 25 A
230V
5 446485-04 25 A 30 A
1 446485-05 5 A 5 A
2 446485-06 8 A 10 A
3 446485-07 10 A 15 A
460V
5 446485-08 15 A 20 A
1.3.4 Power Lead Wiring
Use Figure 1.3.2 as shown below to assist in wiring the power leads to the drive.
Fig. 1.3.2: Input / Output Power and Dynamic Braking Resistor Wiring Diagram.
Arrangement of Power Terminal Strip
RSTB1B2UVW
L1 L2 L3 B1 B2 T1 T2 T3
3 Phase Input Power Dynamic Braking 3 Phase Output to Motor
230 VAC or 460 VAC Resistor Unit
Note 1: Slotted Tongue Terminals are recommended for connections shown in
Figure 1.3.2.
Note 2: Use drive chassis to ground the drive to the panel.

17
1.3.5 Wire the Dynamic Braking Resistor
Use Figure 1.3.3 as shown below to assist in wiring the dynamic braking
resistor to the power terminal strip.
Fig. 1.3.3: Power Terminal Strip Connection for the Dynamic Braking Resistor
DB Resistor
Terminals
R
S
T B1 B2 U V W
CAUTION! OBSERVE CAUTION AS RESISTOR MAY BE HOT!
• The Dynamic Braking Resistors dissipate the motor rotational energy in the
form of heat. They are required for all hoist and traverse applications.
• If the dynamic braking resistor has a bad connection or is missing, the drive
DC Bus voltage may increase, resulting in an overvoltage fault.
• The dynamic braking resistor generates a lot of heat during its operation.
Place the resistor where it may dissipate this energy without damaging other
components.
Dynamic Braking Resistor

18
120VAC Input from Pushbutton 120VAC Input from Pushbutton
Fig. 1.3.5: Pushbutton Wiring Diagrams for the Original and Revised Versions
30A 30C 30B FX BX RST CM VR V1 5G
MO EXTG RX CM P1 P2 P3 I FM 5G
Control Terminal Strip
Input Terminals For Pushbutton
Input Terminals for Pushbutton
Input Terminals for Pushbutton
FX
To jumper on circuit board
1.3.7 Connect the Pushbutton Pendant Control Wires
Wire the pushbutton pendant control to the pendant input terminals. See Fig. 1.3.5
below for wiring diagram. Once the pendant is wired, check to determine that the motor
turns in the correct direction with respect to the pendant button pressed. Consult
Chapter 4 Troubleshooting for help if there is a problem.
Note: The Interface Card requires 120 VAC input signal from your external pushbutton.
1.3.6 Interface Card Connection
The SV100 SpaceVector Drive comes equipped with the 120 VAC Interface Card
installed. Fig. 1.3.4 below shows the connection of the interface card to the control
terminal strip.
Fig. 1.3.4: Interface Card Connection to the Control Terminal Strip
TM

19
1.3.8 Control Wire Description
Reference the control wiring terminal in Figure 1.3.6 below and the descriptions of each
terminal listed in Tables 1.3.4 and 1.3.5.
Fig. 1.3.6: Control Wiring Terminal
Table 1.3.4: Most common drive control terminals used.
Table 1.3.5: Drive control terminals used for special applications.
30A 30C 30B FX BX RST CM VR V1 5G
MO EXTG RX CM P1 P2 P3 I FM 5G
lobmySnoitcnuF
XF ]lanimreTtupnIdraCecafretnICAV021noF[1deepSlanimretdnammocnoitceriddrawroF/pU
XR ]lanimreTtupnIdraCecafretnICAV021noR[1deepSlanimretdnammocnoitceridesreeR/nwoD
OM ]lanimreTtupnIdraCecafretnICAV021no3B[esaelerekarbroflanimrettuptuonoitcnufitluM
GTXE ]lanimreTtupnIdraCecafretnICAV021no4B[]OM[roflanimretnommoC
1P ]lanimreTtupnIdraCecafretnICAV021no2[2deepS
2P ]lanimreTtupnIdraCecafretnICAV021no3[3deepS
3P ]lanimreTtupnIdraCecafretnICAV021noP[tupnIelbammargorP
MC ]lanimreTtupnIdraCecafretnICAV021[]TSR[,]3P[,]2P[,]1P[,]XB[,]XR[,]XF[roflanimretnommoC
lobmySnoitcnuF
1V )lanimretnoitcennocretemoitnetoP()CDV01+~0(lanimreTtupnIecnerefeRdeepSgolanA
RV )lanimretnoitcennocretemoitnetoP()CDV11+(lanimret1VrofylppusrewopegatloV
I)Am02~4(lanimrettupniecnereferdeepstnerruC
MF .xaMCDV42+[.gnirotinoMycneuqerF,egatloV,tnerruClanretxEroflanimreTtuptuOreteM-itluM
].xaMAm05
G5 ]lanimretnoitcennocretemoitnetoP[,]MF[,]I[,]1V[roflanimretnommoC
XB lanimretdnammocpotsycnegremE
TSR lanimretdnammoctesertluaF
A03 ]A1,V052CA,V03CD[)tcatnocnepolamroN(lanimrettuptuoyaleR
B03 ]A1,V052CA,V03CD[)tcatnocesolclamroN(lanimrettuptuoyaleR
C03 ]A1,V052CA,V03CD[)lanimretnommoC(lanimrettuptuoyaleR

20
1.3.9 Make Precautionary Checks Before Operation
1. Make sure the input voltage level to the drive is correct. Refer to the Drive Speci-
fication Tables 1.1.1 and 1.1.2.
2. Check the power and control connections. All wires should be connected tightly
to the terminal.
3. Check the 120VAC source for the control push button.
4. The length of the output wires between the SV100 and the motor must not
exceed 100 feet.
5. Check the drive and motor ground and make sure there is no ground loop
problem. Ensure that all motors and drives connected from a common panel are
connected to a single ground point. See Fig. 1.3.7 for an example.
Fig. 1.3.7 Ground Connection Comparison