Crane Source Space Vector SFV1000 Assembly instructions

3
SFV1000
Table Of Contents
Introduction................................................................................................................ 4
Section 1: Installation
Step 1: Inspection of Drive ..................................................................................6-13
Step 2: Mounting the Drive................................................................................14-17
Step 3: Wiring the Drive.....................................................................................18-29
Section 2: Start Up Programming
Step 1: Keypad Layout.......................................................................................29-30
Step 2: Keypad Operation
Definitions .................................................................................................. 31
Moving Through Each Group Level............................................................ 32
View a Specific Function [Code No.] Using Jump Code Location ............. 33
Viewing all Function [Code No’s] Within a Group Level............................. 34
Function Code List ................................................................................35-39
Step 3: Auto Tuning............................................................................................40-42
Step 4: Initial Setup Programming
Programming the Drive for a Specific Application ................................43-45
Programming the Speed Selection .......................................................46-49
Drive Operation Checks .............................................................................50
Section 3: Programming
Passwords and Group Access Levels ..................................................................... 52
Entering a Password .................................................................................. 53
Back Door................................................................................................... 54
Changing a Password ................................................................................ 55
Programming Function Data ...................................................................................56
Section 4: Trouble Shooting
FaultTrip Descriptions and Reasons for Faults....................................................... 58
Monitoring Fault Trips .........................................................................................59-60
Trouble Shooting Flowcharts..............................................................................61-66
Trouble Shooting Procedures .............................................................................67-72
Pushbutton Pendant Test......................................................................................... 73
Multi-function and Analog Output Test .................................................................... 74
Section 5: Features ...............................................................................................75-85
Section 6: Detail In/Out and Function Code Descriptions
Multi-function Contact Inputs..............................................................................86-89
Multi-function Contact Outputs................................................................................ 90
Function Code Description ...............................................................................91-104

4
SpaceVector™ Variable Frequency Drives
Congratulations on the purchase of a SpaceVector™ SFV1000 Series drive.This is the most
advanced drive on the market today specifically designed and programmed for the overhead
material handling industry by the leader in the industry, Columbus McKinnon Corporation.
SpaceVector™ drives have many advantages and features to meet the very specific and
demanding needs of the crane and hoist industry. Features such as:
•Most efficient energy utilization of any drive on the market resulting in less motor heat.
•Cooler running motors last longer saving on downtime and maintenance costs.
•Efficient utilization produces more torque resulting in better load control.
•Reduced motor harmonics improving motor performance and lengthening life.
•Easy Macro Quick Set Programming for faster start-up and servicing.
•Plain English programming and service manual saves time.
Before proceeding any further, please read the following important information regarding the
drive and its proper handling and use:
•Please read this manual completely before working with the drive.
••
••
•Thedrive operates onand containshighvoltage that cancauseelectric shockresulting
in personal injury or loss of life. Handle the drive with the same care and caution as
all other high voltage electrical components.
••
••
•Be sure to disconnect all AC input power to the drive before servicing. Lock and tag
the main switch in the de-energized position per ANSI Z 244.1
••
••
•Wait at least 3 minutes after disconnecting the AC input power to the drive. If the bus
capacitor discharge circuit fails, high voltage can remain in the drive for a period of
time after the AC power is disconnected.
••
••
•Do not perform high voltage tests such as Megger testing.
••
••
•Only qualified personnel should perform service.
••
••
•Insure unit is properly grounded.
••
••
•Disconnect drive before performing any welding on the bridge crane structure. Do
not weld the hook to the hook or to a load suspended from the hook.
• Never turn off the power of the drive unless load is on the ground.
Onthe followingpages arespecificationandselectiontablesfor thedrives anddynamicbraking
resistors.Please check to insure you have the proper equipment for your application.
IMPORTANT! PLEASE READ!
WARNING

5
Section 1: Installation
Step 1: Inspection of Drive
Step 2: Mounting the Drive
Step 3: Wiring the Drive

6
Step 1: Inspection of Drive
•Inspect the drive for any physical damage that may have occurred during its shipment. If
any parts of the drive are missing or damaged, contact your SpaceVector™distributor
immediately.
•Verify the nameplate of the SFV1000 drive.Verify that the drive part number matches
your order and packing slip.
•Verify that the Dynamic Braking Resistor part number matches your order and packing
slip.
•If there are questions, reference Tables 1.1, 1.2, 1.3, 1.4 and 1.5 for Drive and Resistor
specifications.
WORKING IN OR NEAR EXPOSED ENERGIZED
ELECTRICAL EQUIPMENT PRESENTS THE DANGER
OF ELECTRIC SHOCK.
TO AVOID INJURY:
•Disconnect and lockout power to the drive per
ANSI Z 244.1
•Wait 3 minutes after disconnecting power for
capacitor to discharge before entering drive.
WARNING

7
Item Specification
Control
Topology SpaceVector PWM using IGBT
Controller Field oriented control, Speed controller with minor current
controller
Speed control accuracy –0.2% (analog), –0.01% (digital) of maximum speed
Speed setting resolution –0.005% of maximum speed
Cutoff frequency of ASR 50 Hz
Range of torque control 1:50
Torque control accuracy –5%
Acceleration/Deceleration 0 ~ 3600 sec, 2 sets of acceleration and deceleration time
available, linear / s curve
Braking Dynamic braking with external resistor (150% of rated torque)
2.2 ~ 7.5 kW : DB circuit is included
Protection Overcurrent, Overvoltage, Low voltage, Inverter overheat,
Inverter NTC failure, Motor overheat, Motor NTC failure, Over
speed, External trip, Fuse open, Ground Fault Protection
Input
Speed setting Terminal V1, V2 (0 ~ –10V, polarity available), Terminal /
(4~20mA)
Analog input 2 Terminal V1, V2 (0 ~ –10V)is defined by user among 7
functions (*1)
Contact inputs FX (forward/up run), RX (reverse/down run), BX (emergency stop), RST (reset) 7 multi-function inputs (P1~P7) are defined
by user among 17 functions (*2)
Output
Analog output 1 - Analog output 2 Two (2) analog outputs are defined by user among 13 data
selections (*3)
Fault relay A (normal open), B (normal close) C (common)
Auxiliary relay 1, 2 [A1, 1B], [2A, 2B] (normal open) are defined by user among
11 functions (*4)
Open collector 1, 2, 3 OC1, OC2, OC3 are defined by user among 11 functions (*4)
Operating
Condition
Altitude Less than 1000m without derating
Temperature and humidity -10 C ~ 40 C, 90% relative humidity, noncondensing
Cooling Forced air cooling
Class of enclosure [2.2 ~ 7.5kW] IP52, [11 ~ 22kW] IP20
Table 1.1 - SFV1000 Drive Common Specifications
*1 Speed reference value,Torque reference value, Flux reference value,Torque bias value,Torque
limit value, Outer PI Controller reference Input, Outer PI Controller feedback.
*2 Multi-speed select , Multi-accel./decel. time select, Soft start cancel, ASR PI gain select, ASR
P/PI select, Flux reference select, Pre-excitation External trip input (Normally Closed), Speed/
Torque control select, Torque limit ON, Torque bias ON, Forward-run prohibit, Reverse-run
prohibit, 3-Wire Operation, External trip input (Normally Opened).

8
*3 Motor speed(no polarity), Motorspeed (polarity available),Speed reference 1,Speed reference
2,Torquereference 1,Torque reference 2,Torquereference 2(polarity available),Torquecurrent,
Flux reference Magnetizing current, Inverter output current, Inverter output voltage, Motor
temperature, DC link voltage.
*4 Zero speed detection, Speed detection (polarity available), Speed detection (polarity ignored),
Speed arrival, Speed deviation, Torque detection, Torque limiting, Motor overheat warning,
Inverter overheat warning, Low voltage warning, Inverter running.
Table 1.2 - SFV1000 Drive Specifications According to the Capacity for 230Volts
SpaceVector™Drive Specifications
(230 V)
Drive 446485 -30 -31 -32 -33 -34 -35 -36 -37 -38 -39
Output
Ratings
Capacity [kVA] 4.2 6.1 9.1 12.2 17.5 24.3 30.5 36.2 46 55
Continuous rated [FLA] 11 16 24 32 46 59 74 87 122 146
RefHP 3 57.510152025304050
Input
Ratings
Input voltage 200 ~ 230V
Input voltage + 10% ~ -15% (Below 200V, output power is too low)
Input frequency 60 Hz (–5%)
Control Overload Capacity 150%, 1 minute

9
Table 1.3 - SFV1000 Drive Specifications According to the Capacity for 460Volts
SpaceVector™Drive Specifications
(460 V)
Drive 446485 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 -63 -64
Output
Ratings
Continuous rated
(FLA) 5.5 8 12 16 24 30 39 45 61 75 91 110 152 183 223
RefHP 3 57.5101520253040506075100125150
Input
Ratings
Input voltage 400 ~ 460V
Input voltage + 10% ~ -15% (Below 400V, output power is too low)
Input frequency 60 Hz (–5%)
Control Overload Capacity 150%, 1 minute

10
Table 1.4 - Braking Resistor Guide
Input
Voltage Applied Motor Inverter Identification
Recommended Braking Resistor - for Hoists without
Mechanical Load Brake
Watts Ohms Resistor Part Number
230V
2.2kW (3 hp) 446485-30 1200 60 446485-A8
3.7kW (5 hp) 446485-31 2400 30 446485-B3
5.5kW (7.5 hp) 446485-32 3600 20 446485-B6
7.5kW (10 hp) 446485-33 4800 16 446485-C0
11kW (15 hp) 446485-34 7200 10 446485-C3
15kW (20 hp) 446485-35
18.5kW (25 hp) 446485-36 10800 7 446485-C4
22kW (30 hp) 446485-37
30kW (40 hp) 446485-38
37kW (50 hp) 446485-39
460V
2.2kW (3 hp) 446485-50 1600 200 446485-B0
3.7kW (5 hp) 446485-51 2400 120 446485-B2
5.5kW (7.5 hp) 446485-52 4000 80 446485-B8
7.5kW (10 hp) 446485-53 4800 60 446485-B9
11kW (15 hp) 446485-54 7200 40 446485-C1
15kW (20 hp) 446485-55 7200 30 446485-C2
18.5kW (25 hp) 446485-56 14400 20 446485-C6
22kW (30 hp) 446485-57
30kW (40 hp) 446485-58 14400 16 446485-C7
37kW (50 hp) 446485-59 14400 13 446485-C8
45kW (60 hp) 446485-60 20000 7.7
56kW (75 hp) 446485-61 24000 6.3
75kW (100 hp) 446485-62 30000 5.0
94kW (125 hp) 446485-63 45000 5.35
112kW (150 hp) 446485-64 55000 4.38

11
Terminal Connection Terminal State
B1, B2 Inverter main power terminal circuit P, R
P7, CM Connect the Inverter control terminal P7, CM and select the multi-function input of P7 to Normally Closed External trip (10)
to detect the overheating of the resistor unit
Normally ON until the resistor is
overheated, then P7 input
becomes open
Table 1.5 - Resistor Unit Specifictions

12
Step 2: Mounting the Drive
Environmental Conditions
•Verify the ambient condition of the drive mounting location.The ambient temperature range
should be 14 to 104°F (-10 to 40°C).
•The relative humidity should be less than 90% (non-condensing), below the altitude of 3280 ft.or
1000m.
•Do not mount the drive in direct sunlight.
•The drive should be isolated from excessive vibration.
•Thedriveshould beprotected frommoisture,dust, metallicparticles, corrosivegases andliquids.
Mounting
•TheSFV1000mustbemounted verticallywithsufficient space(horizontallyandvertically) between
adjacent equipment to permit proper heat dissipation. See Figure 1 below. See pages 13 - for
actual drive dimensions and Table 1.6 for drive enclosure size.
Fig. 1 - Recommended Clearances for Drive Mounting
A: over 6.0'' (15cm)
B: over 2.0'' (5cm)
A
A
B
B

13
Size 1 SFV1000 Drive Dimensions
Table 1.6 - SFV1000 Drive Enclosure Sizes
Drive Part Number Size NEMA Rating
446485-30 1
NEMA 1
446485-31
446485-32
2
446485-33
446485-50
446485-51
446485-52
446485-53
446485-34
3
446485-35
446485-54
446485-55
446485-36
4
446485-37
446485-56
446485-57
446485-58 5
446485-38 6
446485-39
446485-59 7446485-60
446485-61
446485-62 8

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Size 2 SFV1000 Drive Dimensions
Size 3 SFV1000 Drive Dimensions

15
Size 4 SFV1000 Drive Dimensions
Size 5 SFV1000 Drive Dimensions - 40hp @ 460V
21.88’’ (556mm)
.47’’ (12mm)
2- .39’’dia (10mm)
21.06’’ (535mm)
22.83’’ (580mm)
4.72’’ (120mm)
8.27’’ (210mm)
11.02’’ (280mm)
9.05’’ (230mm)
11.81’’ (300mm)
10.63’’ (270mm)
MODE
REV
ENTERPROG
FWD
STOP
RESET
A1;10.63"
(270MM)
A1;10.63"
(270MM)
A1;13.78"
(350MM)

16
Size 6 SFV1000 Drive Dimensions - 40 & 50hp @ 230V
Size 7 SFV1000 Drive Dimensions - 50, 60 & 75hp @ 460V
10.83" (275mm)
14.17" (360mm)
14.76" (375mm)
PROG
RESET
MODE
REV
ENTER
STOP
FWD
24.21" (615mm)
23.37" (593.5mm)
9.07" (230.5mm)
10.45" (265.5mm)
10.93" (277.5mm)
10.83" (275mm)
17.72"
(450mm)
14.06"
(357mm)
MODE
REV
ENTERPROG
FWD
STOP
RESET
14.06"
(357mm)

17
Size 8 SFV1000 Drive Dimensions - 100hp @ 460V
Size 9 SFV1000 Drive Dimensions - 125 & 150hp @ 460V
14.17" (360mm)
14.76" (375mm)
10.83" (275mm)
FWD
ENTER
STOP
REV
MODE PROG
RESET
29.86" (758.5mm)
30.71" (780mm)
10.83" (275mm)
11.84" (300.7mm)
11.09" (281.7mm)
9.07" (230.5mm)
19.97" (507mm)
16.94" (430mm)
20.87" (530mm)
11.17" (283.5mm)
12.60" (320mm)
9.08" (230.5mm)
29.93" (760.0mm)
30.72" (780mm)

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P4
P3
P2
P1
RX
FX
P5 G
30B
30C
1A
BB 2A
1B
2B
BB OH
91 C
B1
B2 B
H91(HOT) 92(COLD)
HCFU
PFU
PFU
G
F
PL2
PL1
PRIMARY
SECONDARY HCPT (X2)(X1)
112345678910
TO STARVERT - iV DRIVE
RST
EF
G
WVU
B1
B2
DBR
DB1
DB2
STARVERT- iV
HT1 HT2 HT3
T2
T1 T3 HOIST MOTOR
ENCODER
L1 L2 L3
HFU
HL3HL2HL1
SH
B-
B+
A-
A+
5G
P5 (+5)
(0V)
(B+)
(B- )
(A+)
(A- )
S10
54321 12345
UP DOWN
DENOTES CLOSED CONTACT
HOIST MOTOR
BRAKE COIL (DC)
MAI N BOARD - i V
OPT120VAC - i V
TO ENCODER
32
LL
1
L
B
BRAKE
COIL
SA
115
B
BB
SA
BB
AX230B 30C AX1
NC NO
N
(X 2 )
MAIN BOARD
Contactor Brake Contactor Coil
(X 1 )
Backup Brake
Step 3: Wiring the Drive
Remove Cover From Drive
Figure 2 below is a reference for the basic Input / Output Terminals of a SFV1000 drive.
Fig. 2 –Basic wiring diagram for the SFV1000 drive.
2A
B
C
1A
B C 1A 1B
SFV1000
To SFV1000 Drive
120VAC Interface SFV1000 Main Board
WARNING DEVICE

19
SFV1000
Drive Class Drive Rated Amp. Input AWG Output AWG Ground AWG DB Resistor AWG Control AWG
230V
Class
11.0 12 12 12 12
16
16.0 1024.0 10 10 10
32.0
46.0 6686
59.0
74.0 4464
87.0
460V
Class
6.0
12 12 12 12
8.0
12.0
16.0
10
24.0 10 10 10
30.0
39.0 88 8
45.0
61.0 66 6
75.0
91
110
152
183
223
Check For CorrectWire Gauges
Insure the correct wire gauges for the input and output power leads are being used before wiring
the drive. Use Table 1.7 for reference.
Table 1.7 –Wire Gauge Reference Table.

20
Fuse and Circuit Breaker Selection
Reference Table 1.8 to properly apply fuses and circuit breakers to the drive.
Table 1.8 –Fuse and Circuit Breaker Selection
SFV1000
Drive Voltage Ref. HP SVF1000 Part Number Fuse Rating Class (J) Molded Case Circuit Breaker
230V
3 446485-30 20A 25A
5 446485-31 25A 30A
7.5 446485-32 35A 50A
10 446485-33 40A 60A
15 446485-34 50A 75A
20 446485-35 80A 100A
25 446485-36 125A
30 446485-37 100A 150A
460V
3 446485-50 10A 15A
5 446485-51 15A 20A
7.5 446485-52 20A 25A
10 446485-53 25A 30A
15 446485-54 35A 40A
20 446485-55 40A 50A
25 446485-56 50A 60A
30 446485-57 65A 75A
40 446485-58 70A 125A
50 446485-59 80A
60
75
100
125
150

21
R S T E U V W E B1 B2
WiringThe Power Leads
Use Figure 3 as shown below to assist in wiring the power leads to the drive.
Fig. 3 –Input / Output Power and Dynamic Braking Resistor Wiring Diagram.
Arrangement of PowerTerminal Strip
L1 L2 L3 Earth T1 T2 T3 DBR DBR
3 Phase Input Power
230 VAC or 460 VAC 3 Phase Output to Motor Dynamic Braking Resistor Unit
Terminal Symbol Description
Main Power
Terminal
R, S, T 3 Phase Input Power Terminals
U, V, W 3 Phase Output Terminals
B1, B2 External Dynamic Braking Resistor Terminals
EGround Terminals
Earth
Note: Slotted tongue terminals are recommended for connections shown in Figure 7.