CropCare PR2500AM User manual

by PBZ
PR2500AM
Form PR2500AM_REV-C.1
Rev. C.1 Date 10/17
PBZ LLC | 295 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com | [phone]
A Paul B Zimmerman Inc. Company
Assembly Manual

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The plastic wrapper, model PR2500, comes partially assembled on a pallet and requires some assembly. Follow the step-by-step
instructions to ensure proper assembly. Before assembling, ensure that the pallet contains all of the necessary components and parts.
PR2500 Assembly Instructions
Pallet Contents
Ref# Qty. Part # Description
1 1 PR2500-1 Plastic Wrapper, Operator's Platform
2 1 PR2500-2 Plastic Wrapper,Toolbar
3 2 PR2500-3 Plastic Wrapper, Reel Assembly
4 2 PR2545 Plastic Wrapper, Reel post
5 1 PR2504 Plastic Wrapper, Platform tube
6 1 PR2507 Plastic Wrapper, Rear leg stand
7 2 PR2500-8 Plastic Wrapper, plastic guides, left and right
8 1 PR2500-10 Plastic Wrapper, Hardware kit
9 2 PR2510 Gauge post & wheel w/tire assembly
10 2 PR2517 Side coulter assembly
11 1 PR2523 Hydraulic hose kit, boxed
12 1 PR2525 Center coulter assembly with blade

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PR2500 Assembly Instructions
Hardware Kit Contents (Breakdown)

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PR2500 Assembly Instructions
Hardware Kit Contents (Parts List)
Ref# Qty. Part # Description
1 1 01518 Pin, Hitch 3/8" x 3-1/2" Cold Forged
2 3 02703 Pin, Linch 7/16" Cat 1 & 2
3 1 03011 Pin,Top Link Cat 2 (4-5/16" Usable)
4 8 1475UV Cable Tie, 14" 75 Lb Black
5 2 1603-08-08-08 Tee, Hyd 1/2" FPT Swivel
6 2 CB12*212G5 Bolt, Carriage 1/2-13 x 2-1/2" Gr 5
7 8 CB12*4G5 Bolt, Carriage 1/2-13 x 4" Gr 5
8 4 CB12*712G5 Bolt, Carriage 1/2-13 x 7 1/2" Gr 5
9 12 CB12*7G5 Bolt, Carriage 1/2-13 x 7" Gr 5
10 1 CB38*114G5 Bolt, Carriage 3/8-16 x 1-1/4" Gr 5
11 2 CB38*314G5 Bolt, Carriage 3/8-16 x 3-1/4" Gr 5
12 4 FN12 Nut, Flange 1/2-13
13 6 FN38 Nut, Flange 3/8-16
14 2 FN58 Nut, Flange 5/8-11
15 34 FW12 Washer, Flat 1/2" USS
16 8 H5C12*2 Bolt, Hex 1/2-13 x 2" Gr 5
17 2 H5C12*712 Bolt, Hex 1/2-13 x 7-1/2" Gr 5
18 3 H5C38*4 Bolt, Hex 3/8-16 x 4" Gr 5
19 2 H5C58*7 Bolt, Hex 5/8-11 x 7" Gr 5
21 8 LW12 Washer, Lock 1/2"
22 8 NC12 Nut, Hex 1/2-13
23 24 NNC12 Nut, Lock Nylon 1/2-13
24 1 PR2500-12 Plastic Wrapper, hydraulic check assembly
25 1 PR2500AM Manual,Assembly Instructions Plastic Wrapper
26 1 PR2500OM Manual, Owners Plastic Wrapper
27 1 PR2508 Wrapper cage tube clamping plate
29 2 PR2542 Toolbar clamp, gauge wheel
30 2 PR2543 Toolbar clamp, side coulter
31 2 PR2546 Reel post clamp
32 2 PR2548 Release bar tool
33 1 S71-4 Tip, Hyd Male 1/2" FPT Fits S20-S40-S70
34 2 SHS12*112Z Screw, Square Head Set 1/2-13 x 1-1/2" Zinc
35 3 T476 Control Post Hose Guide
36 1 T880 Clip, Single Wire Hose 1-7/8" ID x 3/8" Bolt Hole

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PR2500 Assembly Instructions
Assembly Step 1 (Toolbar and Operator’s Platform)
Ref# Qty. Part # Description
1 1 PR2500-1 Plastic Wrapper, Operator's Platform
2 1 PR2500-2 Plastic Wrapper,Toolbar
3 1 PR2504 Plastic Wrapper, Platform tube
4 1 PR2507 Plastic Wrapper, Rear leg stand
5 1 PR2508 Wrapper cage tube clamping plate
6 1 01518 Pin, Hitch 3/8" x 3-1/2" Cold Forged
7 3 02703 Pin, Linch 7/16" Cat 1 & 2
8 1 03011 Pin,Top Link Cat 2 (4-5/16" Usable)
9 1 CB38*114G5 Bolt, Carriage 3/8-16 x 1-1/4" Gr 5
10 2 FN12 Nut, Flange 1/2-13
11 4 FN38 Nut, Flange 3/8-16
12 2 FN58 Nut, Flange 5/8-11
13 2 FW12 Washer, Flat 1/2" USS
14 2 H5C12*712 Bolt, Hex 1/2-13 x 7-1/2" Gr 5
15 3 H5C38*4 Bolt, Hex 3/8-16 x 4" Gr 5
16 2 H5C58*7 Bolt, Hex 5/8-11 x 7" Gr 5
17 2 SHS12*112Z Screw, Square Head Set 1/2-13 x 1-1/2" Zinc
18 3 T476 Control Post Hose Guide
19 1 T880 Clip, Single Wire Hose 1-7/8" ID x 3/8" Bolt Hole

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PR2500 Assembly Instructions
Assembly Step 2 (Coulters and gauge wheels)
Ref# Qty. Part # Description
1 2 PR2510 Gauge post & wheel w/tire assembly
2 2 PR2517 Side coulter assembly
3 1 PR2525 Center coulter assembly with blade
4 2 PR2542 Toolbar clamp, gauge wheel
5 2 PR2543 Toolbar clamp, side coulter
6 2 PR2548 Release bar tool
7 2 CB12*212G5 Bolt, Carriage 1/2-13 x 2-1/2" Gr 5
8 8 CB12*4G5 Bolt, Carriage 1/2-13 x 4" Gr 5
9 8 CB12*7G5 Bolt, Carriage 1/2-13 x 7" Gr 5
10 2 FN12 Nut, Flange 1/2-13
11 16 FW12 Washer, Flat 1/2" USS
12 16 NNC12 Nut, Lock Nylon 1/2-13

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PR2500 Assembly Instructions
Assembly Step 3 (Reel assemblies)
Ref# Qty. Part # Description
1 2 PR2500-3 Plastic Wrapper, Reel Assembly
2 2 PR2545 Plastic Wrapper, Reel post
3 2 PR2500-8 Plastic Wrapper, plastic guides, left and right
4 2 PR2546 Reel post clamp
5 4 CB12*712G5 Bolt, Carriage 1/2-13 x 7 1/2" Gr 5
6 4 CB12*7G5 Bolt, Carriage 1/2-13 x 7" Gr 5
7 2 CB38*314G5 Bolt, Carriage 3/8-16 x 3-1/4" Gr 5
8 4 DE128 Decal, Moving Parts Stand Clear
9 2 FN38 Nut, Flange 3/8-16
10 16 FW12 Washer, Flat 1/2" USS
11 8 H5C12*2 Bolt, Hex 1/2-13 x 2" Gr 5
12 8 LW12 Washer, Lock 1/2"
13 8 NC12 Nut, Hex 1/2-13
14 8 NNC12 Nut, Lock Nylon 1/2-13

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PR2500 Assembly Instructions
Assembly Step 4 (Installing the shovels, PR25-1)
Ref# Qty. Part # Description
1 4 FW716 Washer, Flat 7/16"
2 4 NC716 Nut, Hex 7/16-14
3 4 PB716*212 Bolt, Plow 7/16-14 x 2-1/2"
4 1 PR2018 Offset shovel, left
5 1 PR2019 Offset shovel, right

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PR2500 Assembly Instructions
Assembly Step 5 (Installing the shanks, PR25-10)
Ref# Qty. Part # Description
1 4 SHS12*112Z Screw, Square Head Set 1/2-13 x 1-1/2" Zinc
2 2 PR2541 Clamp,Tool Bar 1" Coil Shank
3 2 PR2531 Coil spring shank with plate, 1" sq
4 4 NNC12 Nut, Lock Nylon 1/2-13
5 4 JNC12 Nut, Jam 1/2-13
6 4 FW12 Washer, Flat 1/2" USS
7 4 CB12*7G5 Bolt, Carriage 1/2-13 x 7" Gr 5

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T
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Flow
-Teon Tape (Wrap 3 to 4 times)
T
TT
T
ININ
CF CF EF EF
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Check valve
(ATR08)
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Hyd. tip, male
(S71-4)
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PR2500 Assembly Instructions
Assembly Step 6 (Hose Kit and Plumbing)
Ref # Qty. Part Number Description
1 1 PR2523-01 28”L 1/2”Rubber hydraulic hose
2 1 PR2523-02 38”L 1/2”Rubber hydraulic hose
3 1 PR2523-03 44”L 1/2”Rubber hydraulic hose
4 1 PR2523-04 63”L 1/2”Rubber hydraulic hose
5 1 PR2523-05 79”L 1/2”Rubber hydraulic hose
6 1 PR2523-06 112”L 1/2”Rubber hydraulic hose
7 2 PR2523-07 130”L 1/2”Rubber hydraulic hose
8 1 PR2523-08 134”L 1/2”Rubber hydraulic hose
9 2 S71-4 Tip, Hyd Male 1/2” FPT ts S20-S40-S70
10 1 5404-08-08 Nipple, Hyd 1/2”MPT x 1/2” MPT
11 1 ATR08 Valve, Hyd Check1/2”FPT 5 PSI
12 2 1603-08-08-08 Tee, Hyd 1/2” FPT Swivel (3)

Side Coulter
Shovel Shovel
Side Coulter
Reel
Reel
Center Coulter
Gauge WheelGauge Wheel
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22.5” 22.5”
10” 10”
PR2500 Assembly Instructions
Assembly Step 7 (Tool Spacing)
NOTE: The above gure shows the approximate measurements required for 48”plastic rows. All measurements
are based o of the center coulter blade. The shovels are centered with the side coulters. See the “Operating
Instructions” section in the owner’s manual for instructions on the proper adjustment for coulter and shovel
spacing and depth.