crystal fires CF1 L Assembly Instructions

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1!
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1!valentine’s!buildings!
Bechers!drive!
Aintree!racecourse!Business!Park!
L9!5ay!
CF1$L$GAS$APPLIANCE$
THE$CONNELLY$COLLECTON$$
$
INSET!CONVENTIONAL!FLUED!GAS!FIRE!
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INSTALLATION$&$USERS$INSTRUCTIONS$
$
FOR USE WITH NATURAL GAS
G20 @ 20 mbar
For use in GB and IE
THESE INSTRUCTIONS MUST BE LEFT WITH THE USER FOR FUTURE REFERENCE

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These instructions cover the models listed below as part of the cf1L range
The Connelly Collection
1. Standard convector box
2. Tall convector box
3. Small convector box
4. Wide convector box
CONTENTS!
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SECTION!!
INFORMATION!&!REQUIREMENTS!
PAGE!
1.0!
IMPORTANT!NOTES!
3!
2.0!
INSTALLATION!REQUIREMENTS!
4!
3.0!
APPLIANCE!INFORMATION!
5!
4.0!
FLUES AND BUILDERS OPENING REQUIREMENTS!
7!
5.0!
FIREPLACE!OPENING!SIZES!AND!CATCHMENT!SPACE!
8!
6.0!
INSTALLING!THE!CONVECTOR!BOX!
9!
7.0!
CONNECTING!THE!GAS!AND!TESTING!
11!
8.0!
INSTALLING!THE!FUEL!PIECES!
11!
9.0!
LIGHTING!THE!APPLIANCE!(USERS!INSTRUCTIONS)!
16!
10.0!
INSTRUCT!THE!USER!
29!
11.0!
MAINTENANCE!
29!
12.0!
SERVICING!
31!
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1:!!IMPORTANT!NOTES!
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1:1
This fire should be installed and serviced every 12months in accordance with current gas safety
(Installation and uses) regulations by a competent person who is a member of a recognized gas installer’s
Organization (e.g. Gas safe) and in accordance with the installation instructions.
1:2
The flue should be inspected before your appliance is installed and checked annually to ensure continuous
Clearance of combustion products and safe operation.
The chimney must be swept before installation.
1:3
UNDER NO CIRCUMSTANCES must the fire be used if the glass door panel is broken cracked or
Damaged
1:4
IMPORTANT.
The glass panel door and other outer parts, (e.g. outer frame and door) will become hot in use; clothes
Etc. should not be wrapped over or near the fire and we recommend that a ‘fire guard conforming to BS
8423 should be used for the protection of young children the elderly the infirm and pets’.
1:5
DO NOT burns paper or rubbish in the fire.
1:6
It is important for the safe operation and to maintain efficiency that the fire is not operated with damaged or
Broken fuel effect pieces or ceramics.
UNDER NO CIRCUMSTANCES should extra fuel effect pieces be used.
1:7
When the fire is first used it may emit a slight odor or smoke, this is due to the newness and will
Disappear. DO NOT WASH OR VACUUM the Fuel Effect ceramic pieces.
1:8
The fire MUST be installed into a Builders Opening in line with the Installation Instructions.
No combustible material should be placed within 150mm of the appliance
Any combustible material above the opening should be removed up to a height of
500mm. any shelf above the fire should not project more than 150mm forward.
For deeper shelves allow a 15mm increase in height for every 25mm in depth.
1:9
These instructions are intended to assist you in the correct operation of your appliance and
Should be kept safe for future reference

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2: INSTALLATION REQUIREMENTS
2:1
In your own interest and that of safety, it is law, that a competent person who is a member of a recognized gas
installation organization must install all gas appliances (E.g. Gas safe) In accordance with Current Gas Safety
(INSTALLATION AND USE) Regulations.
2:2
Before installation, ensure that the local distribution conditions (identification of the gas and pressure) and the
adjustment of the appliance are compatible.
The installation must be in accordance with these installation instructions and all relevant parts of the Local and
National Building Regulations, the Building Standards (Scotland) Regulations and the relevant recommendations of
current editions of the following British Standards: -
BS
BS
BS
BS
BS
5871
8303
5440 PART 1
5440 PART 2
6891
2:3
IMPORTANT: This appliance is fitted with a spillage monitoring system, (ODS) and must not be adjusted,
bypassed or
Put out of operation, by the user or installer. Any parts of this system should only be exchanged for genuine
crystal
Manufacture parts.
This fire must not be installed in a room that contains a bath or shower.
This fire cannot be installed onto a combustible wall. All combustible materials must be removed from the
area shown in section 11-appliance location
2:4
No combustible materials must be present in the builders opening.
These Instructions must be left with the User.
2:5
VENTILATION: GB
For installation in Great Britain additional ventilation is not normally required unless indicated as being required by the
‘Spillage Test’
2:6
VENTILATION: IE
For installation in Southern Ireland ventilation must be in accordance with I.S813 Domestic Gas Installations.
2:7
FLUE AND CHIMNEY SUITABILITY
This appliance is designed for use with conventional brick built or lined chimneys and fabricated flues and metal flue
boxes conforming to BS715 / BS EN 1856-2 .all flues must conform to the following minimum dimensions
2:8
Minimum diameter circular flues 125 mm
Minimum effective height of all class 1 (175mm) flues 3 metres
Minimum effective height of all class 2 (125mm) flues 4 metres
2:9
ENSURE THAT IF INSTALLING THIS PRODUCT INTO A BRICK BUILT CHIMNEY, THE CHIMNEY
HAS BEEN FULLY SWEPT PRIOR TO PROCEEDING WITH THE INSTALLATION

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3: APPLIANCE INFORMATION
MODEL
STANDARD
TALL
WIDE
SMALL
GAS TYPE
G20
G20
G20
G20
INJECTOR
500
500
500
500
MAX GROSS INPUT
5.5kW
5.5kW
6.3kW
5.5kW
MIN GROSS INPUT
2.9kW
2.9kW
4.1kW
2.9kW
COLD PRESSURE
20 +/-1mbar
20 +/-1mbar
20 +/-1mbar
20 +/-1mbar
IGNITION
AUTOMATIC
AUTOMATIC
AUTOMATIC
AUTOMATIC
SPARK GAP
4mm
4mm
4mm
4mm
PACKED WEIGHT
KG
KG
KG
KG
GAS CONNECTION
8mm
8mm
8mm
8mm
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Small version Standard version
ALL MODELS HAVE A 25mm AIR SUPPLY AT THE FRONT BOTTOM UNDER NO CIRCUMSTANCES SHOULD
THIS BE BLOCKED OFF AT ANY TIME

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Tall version Wide version
ALL MODELS HAVE A 25mm AIR SUPPLY AT THE FRONT BOTTOM UNDER NO CIRCUMSTANCES SHOULD
THIS BE BLOCKED OFF AT ANY TIME

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7!
4:FLUES AND BUILDERS OPENING REQUIREMENTS
4.1
Prior to creating the builders opening the flue must be checked.
No restrictor plate or flue damper is permitted.
The flue must be swept prior to installation.
The flue must be free of any obstructions.
The flue must be checked to ensure it only serves the fireplace opening to be used for the fire.
The flue must have a positive up-draught and checked as follows before the builders-opening is constructed
Any under floor air supply to the fireplace must be completely sealed off
Before installing the fire a simple smoke test should be carried out on the flue to check its condition. Light a smoke
Generator, hold it at the top of the fireplace opening and observe that the smoke is being drawn up the flue, if so,
proceed with installation. If not, pre heat the Flues for a few minutes and recheck, if smoke still fails to be drawn up the
flue, further Investigation is required and the appliance MUST NOT BE FITTED.
Minimum diameter circular flues 125 mm
Minimum effective height of all class 1 (175mm) flues 3 metres
Minimum effective height of all class 2 (125mm) flues 4 metres
WARNING PASSING A SMOKE TEST IS NOT AN INDICATION THE APPLIANCE HAS PASSED A SPILLAGE TEST
BOTH TESTS ARE A SEPARATE PROCEDURE
4:2
Purpose Made Builders Opening With a Conventional Stone Flue.
With a minimum cross sectional dimension of 175mm (7”) and minimum effective height of 3 meters.
The base of the builders opening must be a non-combustible material and at least 12mm thick. The Builders
Opening must be at least 300mm off the floor for a wall mounted fire installation.
It is recommended that a qualified builder construct the builder’s enclosure.
A lintel should be used to support the chimney breast above the
Builders opening.
Any gaps around the Builders Opening, as may be the case with a dry liner wall must be sealed.
4:3
Additional Requirements for a Purpose Made Builders Opening with a Flexible Flue Liner or
A 125mm (5”) diameter flexible gas flue liner with effective height of 4 metres
Conforming to B.S 715, and connected to a Register Plate fitted and sealed above the Builders Opening.
4:4
A solid flue pipe 125mm(5”) diameter and metal flue box conforming to B S 715 with effective height of 4
metres
4:5
SHELF POSITION
If the fire is to be installed into a suitable fire surround it must have a fire rating of 150C.
If the fire surrounds has a combustible shelf it must be at least 200mm above the top of the fire
And protrude from the wall be no more than 150mm
For every 25mm increase in depth of combustible Shelf the position of the shelf must be raised by a further
15mm.

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5:1
5:2
When installed into a brick built chimney, you must ensure that there is sufficient depth to accommodate any
debris, which may fall from the chimney, this depth must be sufficient to accommodate 12 litres of volumetric
space in a conventional brick built chimney
5:3
This appliance is not suitable for use in fireplaces fitted with an existing chairbrick , the chairbrick must be
removed

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INSTALLING THE CONVECTOR BOX
6:1
Establish which appliance you have and mark position in the wall for installation following the current rules in
force, and form an opening to the sizes stated in section 5,
As these appliance are designed to be flush finished either up to a surround, marble or granite slips, or just
heat resistant plaster finish the opening will allow the appliance to fitted into the underneath of the appliance
will then have to be finished with the appliance in place, see diagram below
6:2
It is important when installing the convector box that all gaps around the inside of the fireplace opening are sealed .the
base both sides left and right and the rear may even need pointing in between the brickwork it is important that the flue
can only pull through the flue tunnel for the appliance to clear its products and work correctly
A spillage test will deem this to be correct if a spillage test fails it will be due to the appliance not being sealed in
correct

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6:3
With the opening being made correct the appliance can be removed from its packaging and the glass panel removed
by unscrewing the 4 self tapping screws one in each corner and the glass frame can be removed
Pulling out at the 2 bottom corners and pulling the glass panel down can remove the glass panel
Once the glass panel is removed 6 screws hold the burner plate on, these can be removed and remove the plate
The gas burner is now held in by 3 screws remove these and lifts out the burner by lifting the right hand side and pull
away to the right
Disconnect the off switch panel connector by pulling apart
Remove the 4 screws holding the fire tray in position and remove the fire tray
The gas pipe entry plate can be opened and the gas pipe installed ready for the box to be positioned
Position the box ensuring the gas pipe is bent into the box (soldered joints are not accepted inside the box)
With the box in position close the gas pipe entry plate and secure closed with the 2 screws
Below shows burner plate removed, remove the 3 screws shown to remove burner
6:4
6:5Below showing Gas entry plate and debris inspection panel with the burner and burner plate removed
CONNECTING!THE!GAS!AND!TESTING
7.0
With the box installed and sealed in the gas pipe can be positioned, once positioned refit the fire tray connecting the off
wire switch with the push on connector
Screw the fire tray down using the 4 self tapping screws and connect the gas pipe
Once connected Turn on the main gas supply and carry out a gas tightness test.

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PLEASE NOTE - THE WORKING PRESSURE TEST ON THIS PRODUCT NEEDS TO BE COMPLETED BEFORE
THE FUEL-BED IS FITTED.
Connect a manometer to the pressure test point and refit the burner ,fill the burner with the mica fil and turn on the
appliance to the full on position and check the gas pressure is 20 mbars +/- 1 mbar
Once 20 mbars is verified remove the manometer and replace the test screw
the burner plate can now be replaced and screwed in position using the 6 self tapping screws
8:0Install the fuel following the following instructions

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LOG LAYOUT STANDARD & TALL
FILL THE BURNER WITH MICA FILL
THE BURNER IS SURROUNDED BY THE
CHIPPING’S EVENLY SPREAD
THREE REAR LOGS SIT AS LEFT
TWO FRONT LOGS SIT AS LEFT
TOP LEFT LOG SITS ACROSS BUT DOES NOT
IMPINGE THE FLAMES WHEN APPLIANCE IS
TURNED ON
CENTRE LOG SITS ON REAR AND FRONT
LOG
RIGHT LOG SITS ACROSS FROM REAR TO
FRONT BETWEEN THE FLAMES

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LOG LAYOUT WIDE VERSION
FILL THE BURNER WITH MICA FILL
THE BURNER IS SURROUNDED BY THE
CHIPPING’S EVENLY SPREAD
THREE REAR LOGS SIT AS LEFT
THREE FRONT LOGS SIT AS LEFT
FINAL 5 LOGS SIT ACROSS RAISED OFF
BURNER THEY ARE POSITIONED THROUGH
THE FLAME GAPS NOT IN THE FLAMES

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Log layout Small
fill the burner tray with the brown mica fil.
around the burner tray the granules sit evenly
spread
The 2 rear logs sit as shown
The 2 front logs sit as shown
The 3 logs sit across the burner as shown

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8.1
After installing the fuel pieces the glass panel can be refitted by lifting the panel upwards into the channel and pushing
the bottom onto the support
The glass doorframe can now be refitted using the four screws
The fire can now be turned on and a spillage test performed
If spillage persists, the flue is not functioning correctly and a fault exists. If after investigation the fault cannot be traced
and rectified, the fire must be disconnected from the gas supply and expert advice obtained.
IMPORTANT: IF THE BURNER IS EXTINGUISHED FOR ANY REASON YOU
MUST ENSURE THAT YOU WAIT A FULL FIVE MINUTES BEFORE
ATTEMPTING TO RE-LIGHT THE FIRE.

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LIGHTING!THE!APPLIANCE!(USERS!INSTRUCTIONS)!
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9:1
Fire Control
This control is situated on your fire. The drawing shows the main features of the control.
The control required 3 AA size alkaline batteries to be inserted under the battery compartment cover. The
orientation of these is shown molded into the battery compartment.
After fitting the batteries and replacing the cover the fire can now operate. Slide the slide switch to the right to the On
position (I symbol).
To start the fire, press the power button and hold for 1 second then release. The burner will within around 1 to 10
seconds, adjust to the maximum power setting,
The power of the burner can be adjusted up and down by pressing the – and + buttons.
To stop the fire, simply press the power button again and the burner will stop.
If you are not intending to use the fire for a long period ( i.e. over summer time months), the battery life can be
extended even more by sliding the white isolator switch to the left(away from the On position, symbol 0 )

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Handset (if supplied)
Ensure the power isolator switch on the front corner of Fire Control is in the on
position I.NOTE: For safety reasons a button must be pressed and released for the
command to be recognized. Keeping hold of a button when pressing (unless other wise
instructed) will not be recognized as a command press.
Grasp around the handset to unlock its functions. The green unlock light will illuminate
to show when the handset is unlocked and ready to accept commands. (N.B. Keep a
grip of handset to keep it unlocked, to continue to operate the command buttons.)
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Mode – MAN( Manual), Zzz
(Snooze), thermostat or timed.
Time (12hour or 24 hr
display)
In Range of fire
(missing if not in
range or if Fire
Control turned off)
Room Temperature
Handset Unlocked
when Illuminated
To change handset
settings (see handbook)
Press to increase$flame$$
Power button – To start the fire, (after following the instructions of the previous page), with one hand
grasp around the rear of both sides of the button area control. The green unlock light will illuminate. Keep
the handset held to keep the control unlocked, to enable operation of the buttons. Then with the other
hand touch and hold a finger on the power button for about 3 seconds. (A short beep and a flash of the
unlock light will happen upon touching.) When the word “pilot” appears at the bottom left hand corner of the
display, immediately release the power button. (A second flash of the unlock light and a longer beep will
also sound at the time to release the power button). The Fire should be lit within a few seconds. ( N.B. If
power button is held for more than a few seconds after second flash/beep/word pilot appears, the command
is ignored for safety reasons. Similarly if it is released too soon before the word pilot appears, the
command is also ignored. With this system, the control has been designed to ensure that only intended
ignition of the fire occurs.)To stop – with handset held to unlock it, press then release power button.
Press to decrease flame
To$change$mode$
(see$handbook)$
Light sensor
(for display back
light)
Battery condition –
RC handset, FC
fire control
Gas fire burner
status
Day of the week

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Operating instruction (Detailed)
Upon successful insertion of the batteries in the Handset the display will be
as shown. The handset will be supplied paired to the fire and all that is
required is to set the time of day and select if a 24h hour clock or 12 hour
clock display is required and if temperature display is on Celsius or
Fahrenheit.
Setting the time
Holding the handset as described previously to unlock the keypad, press and
hold “SET” for a few seconds and the display will be as shown
Setting the display for 12 or 24 Hour display
As always when pressing the remote control buttons keep the control held
to keep the green light on and therefore handset safety feature, unlocked.
The H indicates that it is time to set the timer to either 24 hour display or
12 Hour (AM or PM ) display. Press the + or – button on the handset to
toggle between the two settings. When you are ready to confirm the setting
you want press the “SET” button to progress to setting the day of the week.
Setting the day of the week
Press and release the + and – buttons until the correct day of the week is
shown on the display.
(Mo = Monday, Tu= Tuesday, We=Wednesday, Th=Thursday, Fr=Friday, Sa=
Saturday and Su=Sunday).
Press “SET” to accept the day of the week and to progress to setting the
Hour of the day.
Note: Whilst doing this setup pressing “SET” advances to the next display
and pressing “MODE” will return you to the previous display setting.

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Setting the Hour
Press and release the + or – button to change the hour to the correct hour
and press set to store and to move to setting the minute.
Repeat this for setting the minutes.
Setting the temperature display to Celsius or Fahrenheit.
Press and release the + or - button to toggle between C and F .
When the display shows the desired symbol, press and release the “SET”
button to store.
As the important settings above have now been done. Press and hold (not
releasing straight away) the “SET” button for a few seconds and this will
exit the setup menu.(alternatively you can press and release the set button
several more times until the time of day is displayed on the handset.
The control is now ready for use with the Fire Control.
Note: the legend at the bottom shows the battery condition of both the
batteries in the hand set and in the fire control alternately. RC = Remote
Control handset and FC = Fire control. The control is designed to get the
most out of the batteries but when eventually the display shows they are
spent(when the battery legend is a empty area, we recommend you change
the batteries in the handset before they are flat, to avoid having to re-
program the time of day in again. N.B. Pairing is not lost, even if the
batteries are removed or flat. The pairing is not lost when the batteries are
flat but replacing them quickly before they have gone flat will avoid having
to set the time of day, day of the week etc again)

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Paging the handset
If you have misplaced the handset(and it is in range of the fire), you can
page it by pressing the + button only on the fire control for around 5
seconds. The handset will flash and make a noise to help you to locate it.
Once you pick up the TESC it knows you hold it and so the sound stops. The
flashing and sound will last for 60 seconds each time the handset is paged as
described. If not found in 60 seconds, page again and so on. NOTE: PRESS
“+” Button ONLY , NOT “+” and “-‘ Together as you will accidentally break
the handset pairing and have to reset handset to factory state and pair
again ( see other parts of the booklet if this happens).
Advanced settings Menu
In the event that you may want to change the other preset settings of the
control features. Do not do a long press and hold above but a normal short
press and release will take you into the advanced settings area.
Advanced settings options are:-
•Back light –
oA = Automatic (default setting). The back light comes on in the
dark but not in the light.
o0 = Light never comes on.
o1 = Light comes on when ever handset is unlocked.
•Display contrast – 8 levels from 0 to 7 (default level 4) .
•P = pairing with other devices other than the fire control. The
hand set can pair with other modules to :-
oL= Operate an electric light – which is the dimmable in 9 steps
oF= operate an electric fan –which can have 9 speed levels
oA= operate an auxiliary contact to operate another device.
Other Modes than Manual mode
Depending upon the model of Fire your handset maybe enabled to have some
automatic features, namely, Thermostat mode, timed thermostat mode and
snooze mode. Snooze mode can be selected to work with in conjunction with
either manual or thermostatic modes.