4/12 433-1390K Page3
Safety Alert Key:
• Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.
Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.
Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.
• Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.
Table of Contents
LIMITEDLIFETIMEWARRANTY. . . . . . . . . . . . . . . . . . . . 4
1 Listing and Code Approvals
A.ApplianceCertication . . . . . . . . . . . . . . . . . . . . . . . . . 6
B.ManufacturedHomeApproved . .................6
C.BTU&EfciencySpecications. .................7
D.Non-CombustibleMaterials. . . . . . . . . . . . . . . . . . . . . 7
E.CombustibleMaterials. . . . . . . . . . . . . . . . . . . . . . . . . 7
F.ElectricalCodes..............................7
G.GlassSpecications...........................7
2 Operating Instructions
A.YourFireplace...............................8
B. GeneralInformation...........................9
C.BafeandBlanketPlacement. ..................9
D.FirebrickPlacement...........................9
E.WoodFuel. ................................10
F.OutsideAir.................................11
G.ClearSpaceNeartheFireplace . ...............12
H.GlassDoors................................12
I.FanOperation . .............................12
J.FireSafety . ................................13
K.Over-FiringYourAppliance . . . . . . . . . . . . . . . . . . . . 13
L.ChimneyFire. ..............................13
M.StartingaFire. .............................14
N.BurningProcess . ...........................14
O.AutomaticCombustionControl(ACC). . . . . . . . . . . . 15
P
.ACCOverride...............................15
Q.AuxiliaryConvertionAirSystem................. 16
R.BurningGuidelines. . . . . . . . . . . . . . . . . . . . . . . . . . 16
S.BurnRates.................................16
T.Opacity....................................16
3 Troubleshooting
A.UnderstandingVentProblems..................17
B.DraftProblems..............................17
C. DiagnosticsandProblemSolving. ..............19
4 Maintenance and Servicing the Fireplace
A.GeneralMaintenance......................... 21
1.Creosote(Chimney)Cleaning. ..............21
2.DisposalofAshes.........................22
3.GlassCleaning...........................22
4.CareandCleaningofPlatedSurfaces. . . . . . . . . 22
5.DoorandDoorGasket . . . . . . . . . . . . . . . . . . . . 22
6.MaintenanceTaskList. ....................23
B.ReplacementMaintenance . ...................23
1.GlassReplacement. ......................23
2.FirebrickReplacement. . . . . . . . . . . . . . . . . . . . . 24
3.BafeRemovalandInstallation. . . . . . . . . . . . . . 25
4.FanReplacement.........................25
5.TimerAssemblyReplacement. ..............26
6.TimerRemoval&Replacement...............28
5 Getting Started
A.TypicalFireplaceSystem.....................31
B.DesignandInstallationConsiderations. ..........32
C.Draft. .....................................32
D.NegativePressure...........................32
E.LocatingFireplace&Chimney. .................33
F.ToolsandSuppliesNeeded. ...................34
G.FireplaceSystemRequirements. . . . . . . . . . . . . . . . 34
H.InspectFireplaceandComponents. . . . . . . . . . . . . . 34
6 Framing and Clearances
A.SelectingFireplaceLocations. . . . . . . . . . . . . . . . . . 35
B.Clearances................................36
C.FrametheFireplace.......................... 37
D. ElectricalAccessandWiringDiagram. . . . . . . . . . . . 38
7 Installation of Fireplace
A.SecuretheFireplace. . . . . . . . . . . . . . . . . . . . . . . . . 39
B.PlaceProtectiveMetalHearthStrips. . . . . . . . . . . . . 39
C.InstalltheOutsideAirKit. .....................39
D.AuxiliaryConvectionAirSystem.................41
E.AuxiliaryConvectionAirLever . .................42
8 Chimney Assembly
A.ChimneyRequirements. . . . . . . . . . . . . . . . . . . . . . . 44
B.ChimneyTerminationRequirements. ............44
C.UsingOffsets/Returns. . . . . . . . . . . . . . . . . . . . . . . . 45
D.AssembletheChimneySections. . . . . . . . . . . . . . . . 46
E.InstallingCAK4AandFlexPipe.................46
F.InstallCeilingFirestops . . . . . . . . . . . . . . . . . . . . . . . 47
G.InstallAtticInsulationShield . ..................48
H.SecuretheChimney . ........................48
I.Double-checktheChimneyAssembly. ...........49
J.CutoutHoleinRoof. . . . . . . . . . . . . . . . . . . . . . . . . . 49
K.CompleteInstallation. . . . . . . . . . . . . . . . . . . . . . . . . 49
L.InstallFlashing..............................49
M.ChimneyTerminationRequirements. . . . . . . . . . . . . 50
N.
SL-300SeriesCeiling/RoofThimble. . . . . . . . . . . . . 51
9 Chase Installations
A.ConstructtheChase . . . . . . . . . . . . . . . . . . . . . . . . . 52
B.InstallFireplace&Chimney. . . . . . . . . . . . . . . . . . . . 53
C.InstallChaseTop............................53
D.InstallTerminationCap . ......................53
10 Finishing
A.Non-CombustibleMaterials. . . . . . . . . . . . . . . . . . . . 55
B.CombustibleMaterials. . . . . . . . . . . . . . . . . . . . . . . . 55
C.HearthExtension............................55
D.PositiontheHearthExtension. . . . . . . . . . . . . . . . . . 57
E.FinishingMaterial............................57
F.Mantel.....................................58
G.Non-CombustibleFacingMaterialInstallation. . . . . . 59
11 Accessories
A.HeatZoneKit(Optional) . . . . . . . . . . . . . . . . . . . . . . 60
B.Firescreen. ................................63
C. Fascia(Fronts) . ............................63
12 Reference Materials
A. FireplaceDimensions. . . . . . . . . . . . . . . . . . . . . . . . 64
B. ChimneyComponents. . . . . . . . . . . . . . . . . . . . . . . . 67
C.ServiceParts...............................70
D. ContactInformation..........................75