CS CAVILOCK CL400 Magnetic Operation and maintenance manual

Installation Instructions for CAVILOCK CL400 Magnetic
Privacy Handle
Before you Start:
1. This handle has been manufactured to specifications which cannot be altered by the installer.
These include:
a Handle type: the CL400 handle is available in Passage, Privacy, Key Locking and Bi-Parting versions.
You have purchased the Privacy version.
b Configuration: the Privacy handle configurations include; Snib/Snib, Snib one Side, Snib/Emergency and
Privacy with Indication.
c Handing.
d Door thickness range: the CL400 handle is available to fit four door thickness ranges. These are:
34-40mm, 40-46mm, 46-52mm and 52-58mm (1-3/8” to 1-9/16”, 1-5/8” to 1-3/4”, 1-13/16” to 2” and
CL400 Snib/Snib
Privacy Handle
CL400 Snib/Emergency
Privacy Handle
CL400 with Indicator
Privacy Handle
CL400 Snib one Side
Privacy Handle
3
Door face
1
Door cut out
template
1. Mark a line on the face of the door where
the centre of the handle is to be positioned.
Align the centre line on the door cut out
template with the centre line on the door.
Follow the instructions on the template.
Transfer
lines
across
front edge
of door
2. Mark two holes in the centre of the door
thickness in the positions shown. Using these
marks, drill two 2.5mm (3/32”) diameter holes
to a depth of 35mm (1-3/8”).
5. Fit the privacy side handle containing
the snib button to the chassis as follows (if
installing a snib/snib privacy handle install
ONE of the side handles only):
a. Align the recess in the back of the snib
button with the arm of the locking slider.
b. Slide the front flange of the handle under
the heads of the 3x side handle to chassis
screws. Tighten the screws.
Top edge
of side
handle
61.75mm
(2-7/16”)
6
Front
flange
5
a
a
b
b
6. Close the door and mark a horizontal
line on the closing jamb 61.75mm
(2-7/16”) down from the top edge of the
side handle.
Note: these instructions are
demonstrated on a recessed closing
jamb, however, the same method
applies to a flat closing jamb.
Locking
slider arm
Recess
Reversed View
3mm (1/8”)
gap under
head
Side
handle to
chassis
screws
4
4. Fit the 6x side handle to chassis screws.
Leave a 3mm gap (1/8”) between the underside
of the screw head and the chassis.
a
c
d
e
i(2)
j(6)
k(3)
Privacy Side Handle (Left)
a
b
Privacy Side Handle Box
Privacy Side Handle (Right)
h(2) g
f
o(4)
q(2)
p
m(2)
n
l
m
n
o
p
Striker Nuts (2)
Striker Box
Striker Body
Striker Mounting Wood Screws (4)
Privacy Striker Face Plate
Striker Face Plate Screws (2)
r(2)
s
q
s
rPlunger Adjustment Spanners (2)
Tools (contained in Privacy Chassis Box)
CL400 Allen Key (used for all machine screws)
Note: Components will vary between the
‘Snib/Emergency’, ‘Snib/Snib’ ,‘Snib One
Side’ and ‘Privacy with Indication’ versions.
c
d
e
f
g
h
i
j
Privacy Face Plate
Privacy Chassis Box
Privacy Chassis
Plunger
Shroud
Plunger Nut
Spring Reservoirs (2)
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Handle Face Plate Screws (3)
k
Emergency Release Button
(Where Applicable)
l
b
Raised shroud:
offers a greater
level of security.
Flush shroud:
decreased
security.
2-1/16” to 2-1/4”).
e Security: the CL400 handle varies in security depending on the version
and configuration. Handles supplied with a raised shroud provide a
greater level of security than those with a flush shroud, however, it
is important to note that the CL400 handle should not be installed in
situations where a high level of security is required, e.g. external entry
points or high security internal doorways.
Refer to the information printed on the Side Handle and Chassis boxes to
ensure you have purchased a handle with the correct specifications for your situation.
If the specifications are incorrect you will need to exchange the handle.
2. Component drawings have been provided. Please familiarise yourself with the components and check
the package to ensure nothing is missing. Note: Components may vary slightly between configurations.
3. To ensure the handle latches accurately, it is essential that the door is adjusted for height and is
parallel with the closing jamb when closed before installing the handle and striker.
4. This is a metric handle. Accurate measurements are shown in millimetres. Conversions to inches
are approximate.
4
PAGE
3
PAGE
2
Component Drawings
1
PAGE
PAGE
Door Preparation Fitting the First Side HandleFitting the Chassis Fitting the Striker
3. Remove the face plate screw and face
plate from the chassis. Align the chassis
with the centre of the door thickness.
Screw the chassis to the door (using the
2x chassis mounting screws) through the
slotted holes at the top and bottom of the
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
Go to page 5 (overleaf)
Correct alignment
✓
==
Slotted
hole
Centre of door
thickness
Chassis
mounting
screws
WARNING: THE STRIKER CONTAINS A STRONG MAGNET
IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be hard to
remove. Keep the striker a safe distance away from these materials.
DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of children.
CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in crushing,
blisters or cuts.
BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact with other hard
materials, resulting in chips flying off at high speed into someone’s eye. Chips can also be very sharp -
treat them as you would broken glass.
MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects that can
be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.).
DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations.
5mm
(13/64”)
5mm
(13/64”)
Ø 2.5mm
(3/32”)
2
Door
thickness

Striker face
plate
11
11. Position the striker face plate in the
centre of the striker body - this may need to
be adjusted in the steps following. Insert the
striker face plate screws and loosely tighten.
12. Close the door. When the striker is fitted
correctly the magnet will draw the plunger
forward. If this does not happen the striker is
misaligned with the plunger (see below). If the
alignment is correct, tighten the screws and
skip to Step 14; otherwise continue to Step 13.
✗✗ ✓
12
13
Striker
face plate
screws
2.5mm (3/32”)
2.5mm (3/32”)
Striker
Plunger
13. The striker allows 2.5mm (3/32”) of
adjustment in each direction when the
striker face plate is fitted in the centre of
the striker body.
To adjust the face plate position, loosen
the striker face plate screws slightly and
adjust the face plate up or down to allow
14. Manually push the plunger forward until
there is no gap between spring reservoir one
(SR1) and spring reservoir two (SR2).
Restrain the plunger nut using the large end
of one of the two identical supplied spanners.
Push
here
➟
SR1 SR2
No gap
14
Turn
clockwise
15
15. Place the small end of the second spanner
across the flats under the head of the plunger.
Keep the spanner restraining the plunger nut
stationary while turning the second spanner
clockwise.
Continue to turn the spanner until there is no
longer a gap between the spanner and the
shroud face.
Now turn the spanner anti clockwise half a turn.
The plunger should now be adjusted correctly.
Slide the door closed to check that it latches.
If the snib button is hard to push down or the
plunger doesn’t engage with the striker, adjust
as necessary.
Front View Rear View
16. If installing a snib/snib or a snib one
side privacy handle proceed to Step 17,
otherwise, fit the emergency release button
(with the spring attached) into the two holes
in the arm of the locking slider.
17
16
Emergency
release
button
Locking
slider arm
Front
flange
17. Fit the remaining side handle to the
chassis (using the 3x side handle to chassis
screws) by sliding the front flange of the
handle under the heads of the three screws.
Tighten the screws.
Spring
(attached)
18. Fit the privacy face plate to the
chassis using the 3x handle face plate
screws.
Handle face
plate screws
Privacy
face
plate
8. Remove the striker from its box. Remove
the striker face plate from the striker body.
Insert the 2x striker nuts into the recess in the
back of the striker body.
Insert the 2x striker face plate screws through
the slot in the front face of the striker body
and into the striker nuts. Loosely tighten the
screws.
Striker nuts
Striker
nuts
Rear View
Striker body
7. Open the door. Transfer the horizontal line
across the centre of the closing jamb. This
line represents the top of the striker cut out.
A double-sided striker cut out template has
been provided:
- Use template labelled ‘FLUSH striker
template’ if you are installing a snib/
emergency or snib/snib privacy handle.
- Use template labelled ‘RECESSED striker
template’ if you are installing a snib one side
privacy handle.
32 40
32 40
40 32
40 32
2
3
7
C
L
5
4
6
Horizontal
line
Centre of
closing jamb/
centre of
door closing
position
C
L
7
Striker
body
Striker face
plate screws
Striker
mounting
wood screws
10
Striker face
plate screws
9. Insert the striker body, with the striker
face plate screws and the striker nuts
attached, into the cut out in the closing
jamb.
Striker
face
plate
screws
9
10. Remove the striker face plate screws.
The striker nuts are now trapped in position.
18
5
7
6
8
PAGE
PAGE
PAGE
PAGE
Fitting Emergency Release
Adjusting the Plunger
Fitting the Remaining Side Handle Fitting the Face Plate
Gap
No
gap
Striker face
plate screws
8
Screw the 4x striker mounting wood screws
into the closing jamb.
© Cavity Sliders Limited. CAVILOCK®CL400®MAGNETIC (O.D. 2013) PRIVACY INSTRUCTIONS.
60905/CL400ZA925 - 05.2017
All copyright and other property in this document is reserved by Cavity Sliders Limited. Details and specifications are subject to
change without notice. Whilst all care is taken to ensure the accuracy of all information, no responsibility will be accepted for any
errors or omissions. ® CS FOR DOORS, CS CAVITY SLIDERS and CAVILOCK are Registered Trademarks. Patents pending.
Fitting the Striker Fitting the Striker
Adjusting the Plunger
Spanner
Plunger
nut
the plunger to penetrate the striker face plate.
If the plunger still fails to penetrate the striker
face plate, the door height may need to be
adjusted.
Plunger
flats
Shroud
face
Red
section
Note: the locking slider arm may have been
pre-cut depending on the width of the door.
The drawing below demonstrates a cut
slider arm.
If you are installing a handle that has
LOCKED/UNLOCKED indication, ensure
that the green and red Emergency Release
Indicator Label has been applied with the
RED section at the TOP.
Emergency release
indicator label
Two
holes
Cavity Sliders Limited
Auckland Head Office
5 - 7 Rakino Way
Mt Wellington
Auckland, NZ
T+64 9 276 0800
F+64 9 276 2525
[email protected]
Recyclable
Packaging
www.csfordoors.co.nz
www.cavitysliders.com.au
www.cavitysliders.com