CTD Iguane Series User manual

Version 1
21/01/16
Fire-fighting
IGUANE Range
USER MANUAL
IGUANE 120 - 30

2

3
Pages
Performance.......................................................................... 4
PRESENTATION OF IGUANE
- Presentation of the machine ........................................ 6
- Presentation of the screen ........................................... 7
HYDRAULIC DRAWING
- Hydraulic drawing ....................................................... 9
INTERVENTION PROCEDURE
- Additive dosing ........................................................... 11
- External suction additive dosing .................................. 12
- Foam concentrate dosing ............................................ 13
- External suction foam concentrate dosing................... 14
- Filling............................................................................ 15
- Autonomy..................................................................... 15
- Exercises mode............................................................ 16
- Daily reports................................................................. 17
- Info screen ................................................................... 18
- Frost protection ........................................................... 19
- Warnings ..................................................................... 20
ANNEXES
- Exploded views and maintenance................................ 22 to 28
- Spare parts .................................................................. 29
- Wiring diagram............................................................. 30
Summary

4
Performance
THE PERFORMANCE OF GECKO AND CAMELEON MOTOR PUMPS
depends on the following criteria:
1 - The ”MINIMUM” flow range (in litres/minute) is defined by the minimum flow required to
ensure that regulation is stable.
2 - The ”MAXIMUM” flow ranges are given according to:
 Truck’ water pump performance
 The possibilities for transit in supply pipes of Ø 100 - 125 - 150 - 200 for the
GECKO.
 The possibilities for transit in supply pipes of Ø 45 - 70 - 110 for the CAMELEON.
 The ”MAXIMUM” GECKO and CAMELEON volumetric pump performances.
3 - The flows and concentrations correspond to the use of foaming agents.
CAMELEON 30L Additive GECKO 120 Foam
concentrate
Type of concentration
keys
Ex. of concentration 0.2% 0.3% 0.4% 0.5% 3 % 6 %
Pre-mix outlet
Flow rate
Minimum 400 260 200 160 Minimum 250 130
Max DN 100 5000 5000 5000 5000 Max DN 100 4000 2000

5
PRESENTATION
OF THE IGUANE

6
machine
Presentation of the
Pump GAMA 130
Foam concentrate
pressure sensor
Water flowmeter
Additive pressure sensor
Foam concentrate
priming valve
Additive priming
valve
Screen
Recycling
tank
Motor
Cameleon
Electrical box
Filling valve

7
screen
KEYS FOR STARTING UP AND USING THE UNIT
T1 Key to access the maintenance screen
T2 External suction key
T3 à T8 Intervention selection keys (Automatic selection of concentration)
DATA DISPLAY
1 Flow in Litres/minute
2 Concentration in%
3 Intervention information
4 Injection pressure
5 Water pressure
6 Level of Additive tank (Option)
7 Level of Foam concentrate tank (Option)
1
5
2
4
3
T1 T2
T8T7
T5T3 T4 T6
6
 The dosing screen is automatically turns on when switching the battery switch.
Presentation of the
7

8
HYDRAULIC
DRAWING

9
CDR = Recycling tank
p1 = Water presure sensor p2 = Foam concentrate pressure sensor p3 = Additive pressure sensor
Q1 = Water flowmeter Q2 = Foam concentrate flowmeter
S1 = Safety valve 16b S2 = Transfer safety valve 5b
Da = Priming detector
V1 = GECKO tank suction valve V2 = GECKO external suction valve V3 = GECKO flushing valve V4 = GECKO regulation valve V5 = GECKO Foam concentrate transfer valve V6 = GECKO Foam concentrate filling valve V7 = GECKO Additive filling valve V8 = AUTO/MANU valve V9 = CAMELEON tank suction valve V10 = CAMELEON filter drain valve V11 = CAMELEON flushing valve V12 = CAMELEON external suction valve V13 = CAMELEON additive filling valve V14 = CAMELEON priming valve V15 = GECKO priming valve
L1 =Pressure limiter
CAMELEON system
GECKO system FLUSHING system
Q1
Q2
P
M
M
P
CDR
ADDITIVE
TANK
FOAM
CONCENTRATE
TANK
V9 V1
V4
V11
V3
V2
L1
S1
V10
External suction
Injection
Draining
V14
Priming
V15
Water
INJECTOR
Da1
V8
Da2
p1
p3
p2
Priming
Ø 40
Ø 40
Ø 25
Ø 25
Ø 25
Ø 13
P
Ø 40
Ø 25
Ø 25
V6
Foam
concentrate
filling
Ø 25
V5
Foam
concentrate
transfer
Ø 25
N°identification : Ensemble :
Désignation :
Parc d'entreprises Visionis
01090 - GUEREINS
Tel: [phone]
[email protected]
Matière :
Par :
Date :
Ech.: 1:1
IGUANE 120 - 30
Hydraulic diagram CDU
18/01/16
External
suction
V12
Additive
filling
V13
V7
Additive
filling
via Gecko
Ø 25
Options
Option
S2
Hydraulic drawing

10
INTERVENTION
PROCEDURE

11
1 –ADDITIVE DOSING :
 Connect a lance on the pre-mix output.
 The flow and pressure are displayed [1] and [5].
 Select the type of fire using the concentration selection keys T3 to T6.
 Système prime automatically (min. 2s).
 The concentration (%) and the injection pressure appears on the screen [2] and [4].
 Dosage begins if the flow rate is greather than 50L/min.
 The box displays «Water flow is too weak » if the ratio of water flow / product flow is
lower than the minimum performance of dosing system
 The box displays «Water flow is too strong » if the flow ratio of water / product flow is
higher than the minimum performance of dosing system.
 At any time, the system beeps, a fault is detected and displayed :
- « Injection fault»: The injection pressure has remained under the water pressure
during more than 15 seconds. Try again. If the problem persists, contact our after sales
service.
- « Additive presence fault »: The priming was not done
correctly. Try again. If the problem persists, contact our
after sales service.
 To stop the dosage, press the key « STOP » T1.
 Flushing is done automatically.
 At any moment it is possible to reselect an intervention by
simply pressing the desired type of fire.
6- Additive
tank level
2
45
1
T3 T4 T7 T8
Intervention procedure
T1
T5 T6

12
2 –EXTERNAL SUCTION ADDITIVE DOSING :
 Connect a suction pipe on the additive external suction connector.
 Connect a lance on the pre-mix output.
 Press the key T2 « EXT » (icon becomes green)
 The flow and pressure are displayed [1] and [5].
 Select the type of fire using the concentration selection keys T3 to T6.
 Système prime automatically (min 2s).
 The concentration (%) and the injection pressure appears on the screen [2] and [4].
 Dosage begins if the flow rate is greather than 50L/min.
 The box displays «Water flow is too weak » if the ratio of water flow / product flow is
lower than the minimum performance of dosing system
 The box displays «Water flow is too strong » if the flow ratio of water / product flow is
higher than the minimum performance of dosing system.
 At any time, the system beeps, a fault is detected and displayed :
- « Injection fault»: The injection pressure has remained under the water pressure
during more than 15 seconds. Try again. If the problem persists, contact our after sales
service.
- « Additive presence fault »: The priming was not done
correctly. Try again. If the problem persists, contact our
after sales service.
 If you want to suck again from the tank, press againT2
« EXT » (icon then becomes white).
 To stop the dosage, press the key « STOP » T1.
 Flushing is done automatically.
2
45
1
T3 T4 T7 T8 T5 T6
T2
T1
Intervention procedure

13
3 –FOAM CONCENTRATE TANK DOSING :
 Connect a lance on the pre-mix output.
 The flow and pressure are displayed [1] and [5].
 Start the engine of the GECKO.
 Select the type of fire using the concentration selection keys T7 to T8.
 Système prime automatically (min. 2s).
 The concentration (%) and the injection pressure appears on the screen [2] and [4].
 Dosage begins if the flow rate is greather than 100L/min.
 The box displays «Water flow is too weak » if the ratio of water flow / product flow is
lower than the minimum performance of dosing system
 The box displays «Water flow is too strong » if the flow ratio of water / product flow is
higher than the minimum performance of dosing system.
 At any time, the system beeps, a fault is detected and displayed :
- « Injection fault»: The injection pressure has remained under the water pressure
during more than 15 seconds. Try again. If the problem persists, contact our after
sales service.
- « Additive presence fault »: The priming was not done correctly. Try again. If the
problem persists, contact our after sales service.
 To stop the dosage, press the key « STOP » T1.
 Flushing is done automatically.
 At any moment it is possible to reselect an intervention by simply pressing the desired
type of fire.
7- Foam
concentrate
tank level
2
45
1
T3 T4 T7 T8T5 T6
Intervention procedure

14
4 - EXTERNAL SUCTION FOAM CONCENTRATE DOSING :
 Connect a suction pipe on the additive external suction connector.
 Connecting a lance on the pre-mix output.
 Press the key T2 « EXT » (icon becomes green)
 The flow and pressure are displayed [1] and [5].
 Start the engine of the GECKO.
 Select the type of fire using the concentration selection keys T7 to T8.
 Système prime automatically (min 2s).
 The concentration (%) and the injection pressure appears on the screen [2] et [4].
 Dosage begins if the flow rate is greather than 100L/min.
 The box displays «Water flow is too weak » if the ratio of water flow / product flow is
lower than the minimum performance of dosing system
 The box displays «Water flow is too strong » if the flow ratio of water / product flow is
higher than the minimum performance of dosing system.
 At any time, the system beeps, a fault is detected and displayed :
- « Injection fault»: The injection pressure has remained under the water pressure
during more than 15 seconds. Try again. If the problem persists, contact our after sales
service.
- « Additive presence fault »: The priming was not done correctly. Try again. If the
problem persists, contact our after sales service.
 If you want to suck again from the tank, press againT2 « EXT » (icon then becomes
white).
 To stop the dosage, press the key « STOP » T1.
 Flushing is done automatically.
2
45
1
T3 T4 T7 T8T5 T6
T2
Intervention procedure

15
5 - FILLING :
 Go to filling tank menu from maintenance screen.
 Select product to fill
 Connect a suction pipe on the external suction connector
 Start the engine of the Gecko (if necessary).
 Press “VALIDATE” to start filling [1] .
[1] [2]
 The system automatically primes (mini 5s) and then fills the required tank.
 You can press “CANCEL” key [2] to stop the filling.
→ If you wish to continue, press “NO”.
→ To resume filling, press “VALIDATE” key [1] .
→ If you want to stop, press “YES”.
 After stopping, the system automatically flushing itself.
 Press « EXIT » to exit.
NB : Filling stops automatically when the tank is full.
6 - AUTONOMY :
 If the option is selected, the system calculates the remaining autonomy while the product
is being measured out.
 Autonomy is displayed in minutes under the tank of product used.
 This autonomy is calculated according to the level of product remaining in the tank and
the product proportioning flow rate.
 If less than 2 minutes of autonomy are left, display of autonomy disappears and the mes-
sage “TIME REMAINING < 2 MIN” flashes on the right of the level in the water tank.
=> Prepare to switch to an external product source if possible.
Foam concentrate
filling
Additive
filling
Intervention procedure

16
7–EXERCISES MODE :
 To access the exercises mode, press « MAINTENANCE » key then press « EXERCISES
MODE » key.
 This mode allows you to use the system in real conditions but dosing water in order to
save product and respect environment.
 Select the « EXERCISES MODE » key.
 The icon goes green and « EXERCISES MODE ON » appears for a few seconds in the in-
formation zone.
Return to the intervention screen by pressing the « EXIT » key. Use of the system remains un-
changed.
 « EXERCISES MODE, OPERATION WITH WATER » appears in red.
 NB: Use of external suction is locked during operation in exercises mode.
 To disable the fonction, return to the maintenance screen by pressing the « EXERCISES
MODE » key again.
 The icon is deselected and « EXERCISES MODE OFF » appears for a few seconds.
 NB : The function is automatically deselected when the vehicle is shut off.
Intervention procedure

17
8 - DAILY REPORTS :
 To go to the Daily reports, press « MAINTENANCE » key then press « REPORT »
key.
 This button provides access to the history of last 120 operations:
 Press the buttons to scroll through the course pages, and "EXIT" key to return to
maintenance screen.
1
T8T7T6
KEY USED
T6 «PREVIOUS PAGE » key.
T7 «NEXT PAGE » key.
T8 «EXIT » key = Return to maintenance screen.
DATA DISPLAY
1 Report (Date - Hour of start of intervention - Type of product used - Quantity - Duration of
intervention)
Intervention procedure

18
9 - INFO MENU :
 To access to the synthetic manual, press « MAINTENANCE » key then press « i» key.
 This button provides access to a synthetic manual :
 Press the buttons to scroll through the course pages, and "EXIT" key to return to
maintenance screen.
1
T8T7T6
KEY USED
T6 «PREVIOUS PAGE » key.
T7 «NEXT PAGE » key.
T8 «EXIT » key = Return to maintenance screen.
DATA DISPLAY
1 Instructions
Intervention procedure

19
10 –FROST PROTECTION :
FROST PROTECTION OF FOAM CONCENTRATE :
- Start the engine
- Press the key « EXT »
- Select a concentration
- The screen displays « PRIMING IN PROGRESS »
- Waiting 20 to 30 secondes
- Then press the key « STOP »
-Leave the rest of the water flow through the
external suction fitting.(leave the cap open)
- Stop the engine
FROST PROTECTION OF ADDITIVE CIRCUIT :
- Open the valve on the suction filter in order to bleed the system.
Filter valve
Intervention procedure

20
Warnings
 MAKE AN EXERCISE EVERY MONTH FOR CHECK THE JOINT SEALING LEATHER
PUMP.
 DRAIN PUMPS AND MOTORS ONCE EVERY TWO YEARS.
 CLEANING THE FILTER ONCE EVERY 6 MONTHS.
 CHECKING SEALS PUMP EACH YEAR, CHANGE THEM IF NECESSARY.
 CHECK THE PUMP VALVES EACH YEAR.
 NEVER RUN THE PUMP WITHOUT ANY WATER.