CUES MPlus+ Manual

MPlus+
OPERATION & MAINTENANCE MANUAL
P/N CH905, Revision: 020921
Portable Lateral & Mini-Mainline Push System
CUES
MPlus+ XL Conguration

TABLE OF CONTENTES
II CUES Inc.,MPlus+ User Manual | CH905 www.cuesinc.com,| salesinfo@cuesinc.com
CHAPTER - Introduction
MPlus System Introduction .................................................
CHAPTER - Equipment Overview
Equipment Overview ............................................................
CHAPTER - System Setup & Installation
Electrical & Physical Connections .........................................
Installing the Self Upright Mini Camera and
Centering Ball On The MPlus...............................................
Installing the Lateral Pan & Tilt Camera on the MPlus XL ....
Installing the Self Upright Mini Camera on the MPlus XL.....
Adjusting the Handle Height..................................................
Adjusting the Cable Guide .....................................................
Installing the Debris Bag........................................................
Installing the Accessory Bag..................................................
Installing the Control Unit................................................... ...
Installing the Sunshade....................................................... ...
Connecting the Coiler to the PCU .........................................
Conguring the Coiler and Push Cable ..................................
CHAPTER - Operating the System
Operation & Maintenance Instructions ..................................
PCU Features ........................................................................
Line Trace..............................................................................
Brake Tension ........................................................................
System Interface ..................................................................
DVR Controls Diagram and Functions ....................................
Keypad Functions ..................................................................
Digital Video Recorder Instructions .......................................
DPad Controls Diagram and Functions...................................
Qwerty Keyboard Instructions ...............................................
Main System Menu Functions ...............................................
System Menu ........................................................................
Advanced Conguration ........................................................

TABLE OF CONTENTS
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CHAPTER - Operating the System... continued
Granite Mode ..................................................................... ...
System Status .......................................................................
MPT Status ...........................................................................
Copyright ..............................................................................
Precongured Text Writing Screens ......................................
Other Codes..........................................................................
CUES Base Codes .................................................................
CHAPTER - BOMs & Drawings
BOMs and Drawings...............................................................
APPENDICES
Appendix A - List of Status Messages ....................................
Appendix B - MPlus Field Firmware Updates.................... ....
Warranty Information .............................................................
CUES Safety Precautions ......................................................
CUES Material Return Policy..................................................
CUES Parts & Service............................................................
Record of Revisions................................................................

FYI
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Copyright © by ®
All rights reserved. No part of this publication covered by the copyright hereon may be
reproduced or used in any form by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping, or information storage and retrieval systems - without the
expressed written permission of ®. Violators will be prosecuted.
Styles and specications are subject to change without notice.
First version published in . Printed in the United States of America.
® equipment is designed to be easy to use during day to day operation. However, it is powered
electrically and thus must be operated with care and safety. PLEASE READ THE INFORMATION ON SAFETY
AND MAINTENANCE EVEN IF THE SYSTEM IS SET UP BY SOMEONE ELSE.
Care was taken in the design of this product and in the production of this document and related materials. However,
® makes no warranty for the use of its products and assumes no responsibility for any errors or
omissions in this document or for incidental or consequential damages resulting from the use of the products or
the information contained in this document. Specications may change without notice.
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INTRODUCTION
MPLUS+ SYSTEM INTRODUCTION
This manual includes setup, operation, troubleshooting, and maintenance instructions for the CUES
MPlus Portable Lateral & Mini-Mainline Push System. Equipment information is included in the
Equipment Overview chapter in this manual. The instructions in this manual are for the MPlus system
and its components only.
The MPlus System is designed to inspect service laterals and/or pipelines ” through ” in diameter. The
system operates as a stand-alone system, but is also fully compatible with external observation software or
other asset management systems. An optional mainline interface is available for operation with standard CUES
TV trucks. The MPlus can be powered from the built-in, rechargeable battery, AC mains power, or
VDC power. If uncertain about your specic system or need more information regarding the MPlus,
please call our Customer Service Department at ---.
The CUES MPlus is designed to:
• Operate as an All-In-One system or the modular design allows the control unit to be
removed and used separately or to accommodate compact storage.
• Operate with a standard TV inspection system (optional).
• Multiple camera heads are available including self-leveling for ” through ” pipelines and an
advanced Pan & Tilt camera head for ” through pipelines.
• The standard conguration reel will operate/store up to ’ of berglass rod push cable
(optional) optimized for lateral applications.
• The optional large conguration XL reel will operate/store up to ’ of berglass rod push
cable optimized for mainline and large pipe applications.
• A third reel, the CUES IGGY reel with up to feet of cable, is also available.
• Operate in extreme conditions with the heavy duty construction and weather / water
resistant, injection-molded control unit.
STANDARD MPLUS SHOWN

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EQUIPMENT OVERVIEW
STANDARD MPLUS+ SYSTEM

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EQUIPMENT OVERVIEW
The standard MPlus System consists of the following equipment. Refer to the BOM and
Exploded View Drawings at the back of this manual for additional information.
(CH) Control Unit with Text Writing, Observation Coding, Digital Recording and
Industrial Grade Monitor in an Injection Molded Enclosure:
The MPlus system is controlled by the PCU (power control unit). The PCU contains all of
the controls for the system including system power, camera, lightring, recording, video titling,
and observation coding. The following functions are included:
• .” industrial grade, optically bonded, sunlight viewable, monitor with anti-reective
properties and LED backlighting
• Operator Interface with controls for all camera functions
• Video Titling includes multiple predened and customizable screens
• Digital video recording features recording and playback of video and screenshot
picture images; Includes an internal USB ash drive with GB storage and an
external USB ash drive with GB storage for copying videos and photos
• Control Unit quick bracket mount for attaching to the coiler with hands free locking
• System Interface connector features Video, Audio, distance counter quadrature and
VDC outputs and a Video input
• Built-in Li-Ion Battery with advanced charging technology for hours of continuous use
• Universal AC power input - volt AC, / Hz, or volt DC power source
• Operation & Maintenance User Manual
(CH) Stainless Steel Coiler:
The coiler assembly stores up to feet of .” berglass push rod and is equipped with
” wheels for easy portability.
• Heavy gauge and corrosion-resistant Stainless Steel construction
• Adjustable height handle for portability with cam locks and button stops; adjustable
from ” to ”
• Large ” durable wheels for portability and a balanced footprint for stability
• Quick-Connect allows Control Unit mounting with axes adjustability
• Adjustable coiler brake
• Integral distance sensor
(CH-PE) ’ of .” Diameter Fiberglass Rod and HDPE Jacket Push Cable:
The push cable transmits power to the self-leveling color camera and integral light ring, and
also carries the video signal back to the PCU for display on the monitor.
• Push Cable with durable HDPE jacket and advanced berglass rod
(SR SERIES) Self-Leveling Color Camera:
The mini-camera provides live video during sewer pipe inspections. It attaches to the push
cable by utilizing a exible leader spring with CX- connector.
• ½” diameter Stainless Steel camera head designed for ” to ” pipelines
• Hz integral sonde
• high intensity LED’s
STANDARD MPLUS+ SYSTEM

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EQUIPMENT OVERVIEW
Debris Bag
(CH) - ACCESSORY KIT:
The standard conguration accessory kit includes all necessary components for full
operation.
• Sunshield for enhanced sunlight viewability (CH)
• ft interconnect cable for connecting the coiler to the control unit (CH)
• AC power cord for - volt AC, / Hz, operation ()
• Camera head protection sleeve (LM)
MPLUS+ STANDARD SYSTEM CONTINUED
SYSTEM WEIGHTS - STANDARD MPLUS CONFIGURATION
CH, COILER WEIGHT MINUS PUSH CABLE LBS.
CH, CONTROL UNIT CASE WEIGHT LBS.
CH - xx, FOOT PUSH CABLE WEIGHT . LBS.
SR SERIES, SELF-UPRIGHT CAMERA . LBS
CH, ACCESSORY KIT LBS (not shown)
Sun Shade
INCLUDED ACCESSORIES
Accessory Bag
OPTIONAL EQUIPMENT
Line Trace

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EQUIPMENT OVERVIEW
The MPlus System oers a variety of optional equipment to expand the role of the
push system.
DESCRIPTION PART NUMBER
Accessory bag for storage, attaches to coiler frame CH
Debris Bag for push cable coiler basket CH
LOCATOR,HZ,KHZ,KHZSONDELINE MS
LINE TRACE TRANSMITTER,WATT MS
Line-Trace Post Terminal for Line Locating CH
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
MPlus Control Unit with digital wireless video transmission kit CH-
Truck Digital . GHz Wireless Video Receiver kit to work with wireless MPlus
(CH-) option
TR
Add Mini Pan and Tilt Camera with automatic self leveling, degrees pan and
rotate, built in selectable Hz and kHz sonde, built in lens wiper
Call for
availability
Add the Above Mini Pan and Tilt Camera in lieu of the xed view Camera Call for
availability
Cable to operate MPPLUS with Multi Conductor Truck system CH
Granite-Net Translator with video and footage counter interface CH
Granite Net Basic Decision Support Software GN
Granite Net Advanced Decision Support Software GN
MPLUS+ STANDARD SYSTEM OPTIONAL EQUIPMENT

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EQUIPMENT OVERVIEW
MPLUS+ XL LARGE CONFIGURATION SYSTEM

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EQUIPMENT OVERVIEW
The MPlus XL System consists of the following equipment. Refer to the BOM and Exploded View
Drawings at the back of this manual for additional information.
MPLUS+ XL LARGE CONFIGURATION SYSTEM
(CH) Control Unit with Text Writing, Observation Coding, Digital Recording and Industrial Grade Monitor
in an Injection Molded Enclosure:
• The MPlus XL system is controlled by the PCU (power control unit). The PCU contains all of the controls
for the system including system power, camera, P/T camera, lighting, recording, video titling, and observation
coding. The CH Control Unit is compatible with the standard and XL congurations. The following functions
are included:
• .”industrial grade,optically bonded,sunlight viewable, monitor with anti-reective properties and LED backlighting
• Operator Interface with controls for all camera functions including:
o Pan right and pan left
o Rotate clockwise and rotate counter-clockwise
o Focus near (-) and focus far ()
o Home, Automatic picture leveling
• Video Titling includes multiple predened and customizable screens
• Digital video recording features recording and playback of video and screenshot picture images; Includes
an internal USB ash drive with GB storage and an external USB ash drive with GB storage for copying
videos and photos
• Control Unit quick bracket mount for attaching to the coiler with hands free locking
• System Interface connector features Video, Audio, distance counter quadrature and VDC outputs and a
Video input
• Built-in Li-Ion Battery with advanced charging technology for hours of continuous use
• Universal AC power input - volt AC, / Hz, or volt DC power source
• Operation & Maintenance User Manual
(CH) Stainless Steel Coiler:
• The coiler assembly stores up to feet of .” berglass push rod and is equipped with ” wheels for easy
portability.
• Heavy gauge and corrosion-resistant Stainless Steel construction
• Large ” durable wheels for portability and a balanced footprint for stability
• Quick-Connect allows Control Unit mounting with axes adjustability
• Adjustable coiler brake
• Integral distance sensor
(CH-PE) ’ of .” Push Cable (.” berglass rod) and HDPE Jacket Push Cable:
• The push cable transmits power to the self-leveling color camera or PT camera head and also carries the video
signal back to the PCU.
• Push Cable with durable HDPE jacket and advanced berglass rod
• Features a disconnect termination for Camera Head interchangeability
(SR SERIES) Self-Leveling Color Camera:
• The mini-camera provides live video during sewer pipe inspections. It attaches to the push cable by utilizing a
exible leader spring (CH) with a disconnect termination.
• ½” diameter Stainless Steel camera head designed for ” to ” pipelines
• Hz integral sonde
• high intensity LED’s
(CH KIT - CONTAINS LL SERIES) P/T Camera:
• The Pan and Tilt camera provides live video during sewer pipe inspections. It attaches to the push cable by
utilizing a exible leader spring (CH) with a disconnect termination.
• ½” diameter Stainless Steel and anodized aluminum alloy camera head designed for ” to ” pipelines
• Variable focus, xed iris and auto speed shutter
• Lens wiper
• /” Interline Transfer CCD with a pixel resolution of (H) x (V)
• Hz and kHz integral sonde
• Spot and Flood LED’s

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EQUIPMENT OVERVIEW
(CH) - ACCESSORY KIT:
• The standard conguration accessory kit includes all necessary components for full operation.
• Sunshield for enhanced sunlight viewability (CH)
• ft interconnect cable for connecting the coiler to the control unit (CH)
• AC power cord for - volt AC, / Hz, operation ()
• Camera head protection sleeve (LM) for SR congured systems
• Large pipe skid for -” pipe operation (CH) for LL P/T congured systems (optional
for SR congurations)
MPLUS+ XL LARGE CONFIGURATION SYSTEM CONTINUED
SYSTEM WEIGHTS - LARGE MPLUS CONFIGURATION
CH, COILER WEIGHT MINUS PUSH CABLE LBS.
CH, CONTROL UNIT CASE WEIGHT LBS.
CH-xx, ft PUSH CABLE WEIGHT . LBS. / per ft
SR SERIES, SELF-UPRIGHT CAMERA . LBS.
CH, SPRING END ASSY FOR SR . LBS.
LL, P/T CAMERA ASSY . LBS.
CH, SPRING END ASSY FOR LL . LBS.
CH, ACCESSORY KIT LB.
Sun Shade
INCLUDED ACCESSORIES
Accessory Bag
OPTIONAL EQUIPMENT
Line Trace

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EQUIPMENT OVERVIEW
MPLUS XL LARGE CONFIGURATION OPTIONAL EQUIPMENT
DESCRIPTION PART NUMBER
Accessory bag for storage, attaches to coiler frame CH
Large pipe skid for -” pipe operation for SR and LL
congurations
CH
Prototek Digital Receiver, Hz / Hz / kHz / kHz / kHz
/ kHz
MS
Prototek Analog Receiver, Hz MS
Line-Trace Post Terminal for Line Locating CH
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
ft. push cable CH-PE
ft push cable CH-PE
ft push cable CH-PE
MPlus Control Unit with digital wireless video transmission kit CH-
Truck Digital . GHz Wireless Video Receiver kit to work with wireless
MPlus (CH-) option
TR
Cable to operate MPPLUS with Multi Conductor Truck system CH
Cable with RCA Video Output – ft CH
Cable – pin to pin CH
Granite-Net Translator with video and footage counter interface CH
Granite Net Basic Decision Support Software GN
Granite Net Advanced Decision Support Software GN

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SET-UP & INSTALLATION
ELECTRICAL & PHYSICAL CONNECTIONS - STANDARD AND “XL” SYSTEMS
To reduce the risk of equipment damage, please read the following instructions prior to
operating the system. Ensure that all of the equipment is turned to the OFF (O) position
prior to connecting the MPlus system. Inspect all of the cables and connectors for
cuts or worn areas prior to operating the equipment. Repair or replace worn cables
immediately.
PROCEDURE: Connecting the System
Power Source:
The MPlus can be powered from the built-in, rechargeable battery, AC mains
power, or VDC power. If the internal battery is not going to be utilized, connect the
unit to one of the external power sources listed above.
Camera Centering Ball (Standard System Only):
Ensure the centering ball, if needed, is attached to the mini camera as shown in this
chapter.
Mini-Camera (Standard or “XL” System):
Ensure the mini-camera is connected and secured to the CX- cable end as shown in
this chapter.
Adjustable Handle Height (Standard System Only):
The MPlus includes a height-adjustable handle for portability with cam locks and button
stops. Refer to the handle height adjustment instructions in this chapter.
Debris Bag (Standard System Only):
An optional debris bag is provided to prevent debris from spilling/leaking out during
and after the inspection. Ensure the debris bag is attached to the MPlus per the
instructions in this chapter.
Adjustable Cable Guide: Ensure the push cable is inserted through the cable guide for
the most ecient operation.
Accessory Bag (Standard or “XL” System):
An optional accessory bag is available to store additional items, as needed. Ensure the
accessory bag is attached to the MPlus per the instructions in this chapter.
Monitor (Standard or “XL” System):
Ensure that the Control Unit cable is connected as shown in this chapter.

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SET-UP & INSTALLATION
Power Control Unit (PCU), (Standard or “XL” System):
The MPlus system is controlled by the PCU (power control unit). The PCU contains all
of the controls for the system including system power, camera, lightring, recording, video
titling, and observation coding. Ensure that the PCU is connected as shown.
To adjust the Control Unit position, perform the following (Standard or “XL” System):
Swivel/rotate the PCU vertically and left-to-right to place the unit in diering viewing
angles.Once the desired position is determined, secure the unit by turning the hand knobs.
Mini Pan & Tilt Camera (“XL” System Only):
The Mini Pan and Tilt camera provides live video during sewer pipe inspections. It attaches
to the push cable by utilizing a exible leader spring (CH) with a disconnect termination.
Large Pipe Skids:
The large pipe skid is available for all MPlus systems and allows operation in ” to ”
pipelines. Two () wheeled runners are provided for adjustability. The smaller wheeled
runner is designed for ” and ” pipelines. The larger wheeled runner is designed for ”
and ” pipelines.

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SET-UP & INSTALLATION
Centering Ball, () Pieces, P/N LM
Self Upright Camera P/N SR
To install the self upright camera and
centering ball on the MPlus, perform the
following:
Remove the orange cap that is covering the end
of the CX- connector as shown.
INSTALLING THE SELF UPRIGHT MINI CAMERA AND
CENTERING BALL - STANDARD MPLUS ONLY

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SET-UP & INSTALLATION
INSTALLING THE SELF UPRIGHT MINI
CAMERA AND CENTERING BALL -
STANDARD MPLUS, CONTINUED
Slide the bottom piece of the centering
ball onto the end of the CX- connector as
shown.
Secure the mini camera to the end of the
CX- connector as shown.
Place the top piece of the centering ball onto
the camera as shown.
Twist the top and bottom pieces of the
centering
ball together until secure.

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SET-UP & INSTALLATION
INSTALLING THE MINI PAN & TILT
CAMERA - MPLUS XL SYSTEM ONLY
NOTE: If the electrical contacts on the camera (PAL P/N LL-, NTSC P/N LL-) or
spring assembly (CH) are dirty, clean them with alcohol, let dry, and apply a small amount
of DeoxIT (CS). If the O-ring on the camera is dry, apply a thin lm of O-ring lube (CS)
to the O-ring.
Align the pin on the camera to the mating hole on the spring assembly and
insert the camera into the spring assembly. Using a stubby /” Allen Wrench
(HW), route the () supplied screws () through the () holes located at
the end of the spring assembly and tighten until securely seated on the camera.
NOTE: If the electrical contacts on the push cable (CH-__PE) or spring assembly (CH)
are dirty, clean them with alcohol, let dry, and apply a small amount of DeoxIT (CS). If
the O-ring on the push cable connector is dry, apply a thin lm of O-ring lube (CS) to the
O-ring.
Align the pin on the push cable with the mating hole on the spring assembly and
insert the push cable into the spring assembly. Turn the knurled locknut on the
spring assembly until the spring assembly is securely seated on the push cable.
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SET-UP & INSTALLATION
INSTALLING THE SELF-UPRIGHT CAMERA
- MPLUS XL SYSTEM ONLY
NOTE: If the electrical contacts on the camera (SR SERIES) or spring assembly (CH)
are dirty, clean them with alcohol, let dry, and apply a small amount of DeoxIT (CS). If the
O-ring on the camera is dry, apply a thin lm of O-ring lube (CS) to the O-ring.
Screw the camera into the spring assembly until it is securely seated.
NOTE: If the electrical contacts on the push cable (CH-__PE) or spring assembly (CH)
are dirty, clean them with alcohol, let dry, and apply a small amount of DeoxIT (CS). If the
O-ring on the push cable connector is dry, apply a thin lm of O-ring lube (CS) to the O-ring.
Align the pin on the push cable with the mating hole on the spring assembly and
insert the push cable into the spring assembly. Turn the knurled locknut on the
spring assembly until the spring assembly is securely seated on the push cable.
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SET-UP & INSTALLATION
ADJUSTING THE HANDLE HEIGHT - STANDARD MPLUS ONLY
The MPlus includes a height-adjustable
handle for portability with cam locks and
button stops.
To adjust the height of the handle, open the
cam locks on each side of the handle.
Extend/retract the handle to the desired
position.
To secure, engage the cam locks on both
sides of the handle as shown.
This manual suits for next models
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