CUMMINS ALLISON JetWrap User manual

Operating Guide
This manual contains proprietary information of Cummins-Allison Corp. It is intended solely for the
information and use of parties authorized by Cummins Allison to maintain the equipment described
herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for
any other purpose without express written permission of Cummins Allison.
010-1718-00 Rev. A
852 Feehanville Drive
Mt. Prospect, IL 60056
800 786 5528
cumminsallison.com
© 2018 Cummins-Allison Corp. All rights reserved.
All trademarks remain the property of their respective owners.
Cummins-Allison Corp. has endeavored to make the content of this document accurate and complete, but this information is
subject to correction or change without prior notice.
Jet Wrap
®
High Speed coin wrapper

Diagrams
This section outlines features of the JetWrap Coin Wrapping Machine.
Hopper
Control panel
Top door
Power switch Remnant tray
(on side)
About This Guide
This guide covers basic and some advanced features of the JetWrap®coin
wrapper, which is a high speed coin wrapping machine that counts coins and
wraps them in paper rolls. The Jetwrap is an automatic high speed coin wrapping
solution that allows fast processing of large volumes of coin into paper rolls
ready for consumers. The large hopper and convenient wheels allow the system
to easily adapt to most work environments and making a great addition to a JetSort
coin sorter to provide a comprehensive solution of coinprocessing.
For assistance with advanced JetWrap setupand configuration,pleasecontact a
Cummins Allison representative.
Specifications
Paper roll holder
Rear Connection Panel
Therearconnectionpanelis locatedon thelowerbackofthemachineas
shown below:
Front door
Loosecoin
drawer
(on side)
Coin roll chute
Coin Lift
Connection
Power Cord Connection
Fuse Protection
Warning Light Connection
RS-232 Connection
2 | JetWrap® Coin Wrapping Machine | Tableof Contents Diagrams | JetWrap® Coin Wrapping Machine | 3
Please follow the operating guidelines below:
140Kg (H:1180mm x W: 455mm x D: 585mm)
Weight
110V~ 10% (Consumption 600W)
Power supply
25~50 Pieces/Roll
Coin Roll Capacity
25~30 Rolls per minute (Coin Diameter 22mm)
Wrapping Speed
17000 pieces (400pcs coin error drawer)
Hopper Capacity
1mm-3.4mm
Coin Wrap Thickness
30mm-110mm
Stacking Height
30%–75%, without condensation
Humidity range
32ºF –100ºF
Temperature range
Operating Guidelines
Table of Contents
About This Guide ............................................................................................................. 2
Diagrams......................................................................................................................3
ControlPanel...............................................................................................................4
Getting Started................................................................................................................. 5
Operation Modes.........................................................................................................7
Paper Roll Installation ............................................................................................... 12
Counting/Operational Tasks.......................................................................................13
Stopping Conditions and Troubleshooting..................................................................15
Daily Cleaning Procedures.........................................................................................17

An "M" will be shown if memory is
turned on and selected
Current time
[x] - [x ]
12:18
2018.10.10
Control Panel and Display
Primary and Secondary Key Functions Getting Started
This section outlines basic features and functions of the JetWrap.
Powering ON
Back of machine view
To turn the power ON:
• Ensure the power cord is firmly
plugged into a grounded outlet.
• Press the power switch tothe ON
position.
The system performs a confidence-test
routine and prompts to the Main
screen.
Power
cord
Side of machine view
Power Switch
Understanding the Display
The Main Screen of the Jetwrap is shown below with examples for easy
understanding:
Coin batch sizeif selected Current date
( U$0.01)
COIN: 50 (P)
ROLL:
COUNT:
6(R)
300 (P)
Current Coin denomination selected
and Number of coins per roll
Number of coin rolls processed
Number of coins counted
4 | JetWrap® Coin Wrapping Machine | Control Panel Getting Started | JetWrap® Coin Wrapping Machine | 5
Moves the selection right
Confirms the selection
Clears the count totals. Returns from a
menu to return to the main screen
Starts and stops the machines Operation
g
set batch settin
Scrolls thru pre
ws the shutter
pen manually
Allo
to o
nter
mation to a Pri
nection
Sends the infor
Or RS-232 con
total
urrent Memory
To Recall thec
mory
otal into the Me
For saving the t
Moves the selection down
Moves the selection up
Moves the selection left
Moves thru batch
setting selection
Cycles thru modes of operation
Secondary
Function
Function
Key
Name

1) Getting Started:
This process will ensure your coin is ready for it to be wrapped.
1) Denomination Mode:
Here you will select the denomination of coin you need to process.
Pressing the Set
key on the
Display Panel will
take you to the
first Operation
Screen
Remove foreign objects and ensure the coins are sorted by Denomination
Pressing the Clear key returns to the main counting screen at any time
Place the single coin denomination
youneed to processintothe Hopper Numberof MenuOption without saving. Menu Option Name
Select the Mode of Operation
To select the Mode ofoperation you will press the SETkey which enters into
the Operation Menu:
The Operation Menu will scroll thru the following each time the SET key is
pressed. Pressing the Clear Key will return to the Main Count Screen.
1. Select Denomination
The coin Denomination can be selected
2. Adjust Clock
Allows the date and time to be changed
3. System Set
Allows the selection of machine actions
4. System Set
Allows the selection of clearing jams
CurrentCoinCurrencyandDenominationSelection
Press the
Up arrow or
Down arrow to
move thru the
selection to
locate the coin
denomination
needed to be
processed.
Number of Coins in each Roll
Press the
Enter Key to
confirm and
save the
selection.
6 | JetWrap® Coin Wrapping Machine | Getting Started JetWrap® Coin Wrapping Machine | Operation Modes/Taks | 7
SELECTDENOMINATION
1:
25PCS/ROLL
25PCS/ROLL
(01) C $ 2.00
(02) C $ 1.00
[x] - [x ] 2018.10.10
( U$0.01)
ROLL:
COIN: 50 (P)
COUNT:
12:18
6(R)
300 (P)
1: SELECT DENOMINATION
(01) C $ 2.00
25PCS/ROLL
(02)
C $ 1.00 25PCS/ROLL

-ON-
-OFF-
-OFF-
FEEDING
BAGGING
BUZZER
SYSTEM SET
3:
3: SYSTEM SET
Pressing Up arrow changes it to On orOFF
Pressing Left or Right arrow moves
to the next flashing selection
Pressing Enter Key confirms and
saves the selection
Pressing Down arrow changes it to OFF or ON
The Operation Menu 3 System Setting
will show the machine options used for
Buzzer, Bagging, and Feeding :
2) Adjust Clock Mode:
Pr essing the Set key on the Display Panel will take you to the Second option:
Number ofMenu Option Menu Option Name
3) System Set Mode:
Pr essing the Set key on the Display Panel will take you to the Third option:
Number ofMenu Option Menu Option Name
Buzzer: Allows the machine
to sound audible alarm if error
occurs
Bagging:Usedasaspecial
feature not normallyused Feeding: Used with
Optional equipment
BUZZER
BAGGING
FEEDING
-ON-
-OFF-
-OFF-
8 | JetWrap® Coin Wrapping Machine | Operation Modes/Tasks Operation Modes/Tasks | JetWrap® Coin Wrapping Machine | 9
2018. 10.
Year
Month
Day
Time
12:18
10
ADJUST CLOCK
2:
2: ADJUST CLOCK
2018. 10. 10 12:18
Pressing Up arrow increases the number
Pressing Left or Right arrow moves
to the next flashing selection
Pressing Enter Key confirms and
saves the selection
Pressing Down arrow decreases the number
The Operation Menu 2 Adjust Clock will
display the current programmed Date
setting and the selected item for
adjustment will flash on and off :

- - OFF - -
AUTO CLEAR JAMS
SYSTEM SET
4:
Pressing Left or Right arrow moves
to the next flashing selection
Pressing Enter Key confirms and
saves the selection
Pressing Down arrow decreases the number
Pressing Up arrow increases the number
Pressing SET scrolls thru the Denomination
The Operation Menu 3 System Setting
will show the machine options used for
Buzzer, Bagging, and Feeding :
4) System Set Mode:
Pr essing the Set key on the Display Panel will take you to the Fourth option:
Number ofMenu Option Menu Option Name
Set Batch Mode:
Pr essing the Batch key on the Display Panel will take you to the Batch Set
option for the current denomination you are counting: All Zero means off.
Menu Option Name
Auto clear jams: Allows the machine to try and clear the jams automatically and
send the coins into the loose coin drawer directly if a problem is detected.
CurrentCoinCurrencyandDenominationSelection Number of Rolls to be batched
10 | JetWrap® Coin Wrapping Machine | Operation Modes/Tasks Operation Modes/Tasks| JetWrap® Coin Wrapping Machine | 11
BATCH SET
(01) C $ 2.00
(02) C $ 1.00
000050 ROLL
000100 ROLL
4: SYSTEM SET
AUTO CLEAR JAMS - - ON - -
Pressing Up arrow changes it to On orOFF
Pressing Enter Key confirms and
saves the selection
Pressing the Left or Right arrow is
not used for this selection
Pressing Down arrow changes it to OFF or ON
The Operation Menu 4 System Setting
will show the machine option for
handling a coin jam condition:
000000 ROLL
000000 ROLL
(01) C $ 2.00
(02) C $ 1.00
BATCH SET

Paper Roll Installation
Start by placing the paper roll for the denomination onto the table and open
the front door.
1. Open the paper door as shown:
Operation Tasks:
In this section the counting will begin and operational tasks are
explained.
[B] - [x ] 2018.10.10
12:18
2.
Guidethepaperas shown: 3. Place the paper into the feed rollers:
( C$2.00)
COIN:25 (P)
ROLL:
COUNT:
0(R)
0 (P)
Press the
Stop/Start Key
for the
machine to
begin counting.
4. Close the feed door to start the paper
feedingand Openingit stopsthe paperfeeding
5. Feedin the paperslowlyand use
the cutter to make the end neat
Press the UP
or Down
Arrows during
counting to
see the
denominations
counted in a
window called
COUNTING
DISPLAY.
6. Using an Open the door and close the door motion, allow the paper to feed until itstopscarefully. You
should ensure the paper is flat against the table and straight along the door as shown:
Pressing the M+ key will add the amount into the memory
and save it. Pressing the MR key recalls it to the screen.
12 | JetWrap® Coin Wrapping Machine | PaperRoll Installation Stopping conditions and Troubleshooting | JetWrap® Coin Wrapping Machine | 13
COUNTING DISPLAY
( C$2.00)
ROLL:
20(R)
COIN: 25 (P)
COUNT: 500 (P)
[B] - [M ] 2018.10.10
( C$2.00)
ROLL:
COIN: 25 (P)
COUNT:
12:18
20(R)
500 (P)

Operation Tasks:
This section outlines operations handled during counting .
Check the
remnant tray
for foreign
materials or
any incorrect
coin sorted
Troubleshooting:
In this section will offer some support into solving issues that
might occur.
Clearing a JAM condition:
Loose Coin
Drawer
If the machine encounters a jam or stop condition. Pressing
the Clear Key will drop the current coin into the Loose
coin Bin if there are coins present there.
Check the thickness adjustment block and
Coin track to ensure the coins are not
jammed by objects
Pressing the PRINT KEY will open the shutter manually and drop any
coin there into the Loose Coin Drawer.
14 | JetWrap® Coin Wrapping Machine | Stopping conditions and Troubleshooting Stopping conditions and Troubleshooting | JetWrap® Coin Wrapping Machine | 15
Errors
Possible Reasons
Correction
COUNTING SENSOR
COVERED！
1. Wrong parameters.
2. Coin under sensor.
1. Correct the parameters，
2. Open the top cover，lift the coin climbing
mechanism，and remove the coins from the
track .
NO COIN！
1. No coin in the disk.
2. Disk exit is jammed.
3. Coin track is jammed.
4. Coin climbing belt or the friction
triangle belt is broken.
5. The set screw of the disk motor clutch
loosens.
1. Add coins to the disk and press STOP/START
key to continue.
2. Remove some coins and press STOP/START
key to continue.
3. Clear jam and press STOP/STARTkey to
continue..
4. Check the belts and replace them if
necessary.
5. Check the screw and tighten it.
STEP MOTOR OR
SHUTTER ERROR!
1. Coin jam when accepting coins.
2. Stacker finger collide with the stacker
ball bearing holder or the shutter plate.
3. The shutter plate cannot be opened or
closed as normal.
4. Coin accepting original point sensor
broken or socket connector falls.
5. The shutter sensor socket connector
error.
1. Remove the jammed coins.
2. Check whether the stacker finger loosensand
tighten the scew.
3. Check whether shutter plate is jammed by
coins and remove the coins if necessary.
4. Check the connectors and test the original
point.
5. Check the connector and test the shutter
sensor.
COIN ROLL GATE JAM！
1. Coin roll gate jam.
2. Connection rod is broken.
1. Remove the coins from the gate.
2. Check the rod and replace it if necessary.
PAPER FEED ERROR！
1. Paper is not sent correctly
2. Paper runs out.
3. Paper is jammed by the paper tucker
guide.
1. Resend paper.
2. Install paper and resend paper.
3. Remove the jammed paper and resend paper.
COIN FEED DOOR
OPEN！
1. Coin feed door open.
2. Stopper screw is worn.
1. Close the door.
2. Check the screw and replace it if necessary.
UPPER DOOR OPEN！
Upper door open.
Close the door.
FRONT DOOR OPEN！
Front door open.
Close the door.
COIN DISK DOES NOT
TURN!
1. Coin jam stops the disk rotation.
2. Deformed coin or coin jam in front of the
thickness adjustment block.
3. Fuse is blown.
1. Clear the jam.
2. Remove the coins.
3. Replace the fuse.

Troubleshooting Continued:
In this section will offer some support into solving issues that
might occur. Daily Cleaning Procedures for the Jet Wrap
Recommended Cleaning Materials
SimpleGreen,the recommendedcleaningagent,can beaneye
irritant. Avoid eye contact.
If eye contact occurs, flush eye(s) with cool water for 5 minutes
–remove contact lenses ifpresent–continue flushingeye(s)
with cool water for 15 more minutes. If irritation persists,
consult physician.
Individuals with sensitive skin should rinse hands after using.
• Microfiber towels. (Part number: 022-2223-00.)
A dry or pre-moistened microfiber towel may be used.
If using Simple Green concentrate, dilute to: 1 ounce of Simple Green per
8 ounces of water. For material-safety-data sheets, see simplegreen.com.
Daily Cleaning
1. Wipe the display with a dry or pre-moistened microfiber towel.
2. Wipe the exterior surfaces with a dry or pre-moistened microfiber towel.
3. Use a brush or vacuum to remove debris and excess dust from the machine.
16 | JetWrap® Coin Wrapping Machine | Stopping conditions and Troubleshooting Daily Cleaning Procedures| Jetwrap® Coin Wrapping Machine |17
Errors
Possible Reasons
Correction
REMNANT COIN
DRAWER MISSING！
The drawer is not in the right position.
Close the drawer.
REMNANT COIN
DRAWER IS FULL！
The remnant coin drawer is full with 400 pcs
of coins
Remove the coins and close the drawer.
BATCH STOP！
Batch number is arrived.
Press
CLEAR
key to return.
MAIN MOTOR DOES
NOT WORK！
1. The main cam is jammed by coins or
foreign objects.
2. Main motor broken.
3. The front door micro-switch is not closed.
1．Remove the coins or objects.
2．Replace the main motor.
3．Check the switch.
CLOCK MAIN CAM
ERROR！
1. Main cam sensor broken.
2. Main cam springy pin is broken.
1. Replace the sensor
2. Replace the main cam springy pin.
CLOCK MAIN MOTOR
ERROR！
1. Main motor encoder sensor broken.
2. The main motor encoder shakes when
rotating
1. Replace the main motor encodersensor.
2. Adjust the main motor encoder.
THICKNESS
ADJUSTMENT NOT OK！
1. Thickness adjusting motor is broken.
2. Thickness measuring sensor is broken.
3. Thicknessparameters are notcorrect.
4. Coins are on the track.
1. Replace the thickness adjusting motor.
2. Replace the thickness measuringsensor.
3. Revise the thickness parameters.
4. Clear the coins on the track.
DIAMETER
ADJUSTMENT NOT OK！
1．Diameter adjusting motor is broken.
2．Diameter measuring sensor is broken.
3．Diameter parameters are not correct.
4．Coins are on the track.
1. Replace the diameter adjusting motor.
2. Replace the diameter measuring sensor.
3. Revisethediameterparameters.
4．Clear the coins from the track.
HEIGHT ADJUSTMENT
NOT OK！
1．Height adjusting motor is broken.
2．Height measuring sensor is broken.
3．Height parameters are not correct.
1．Replace the height adjusting motor.
2．Replace the height measuring sensor.
3．Revise the parameters.
PUT SLIDE TO WRAP
POSITION ！（ * ）
The slide is not in the wrap position.
Put slide to wrap position.
PUT SLIDE TOBAG
POSITION ！（ * ）
The slide is not in the bag position.
Put slide to bag position.