Curtis D500GT12A000 User manual

G3 D500 Series
Airpot Coffee Brewing System
USER GUIDE
READ AND SAVE THESE INSTRUCTIONS
NOTICE TO INSTALLER: Please leave this booklet with the machine.
øøøøø 122717B
FC30 - D500, FRONT COVER F-10029 revA

CONTENTS CL30
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Contact Information
Wilbur Curtis Co., Inc.
6913 Acco Street | Montebello, CA 90640 US
Phone: [phone] | Toll Free: 800-421-6150
Email: [email protected] | Web: www.wilburcurtis.com
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Email: [email protected]
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KEY FEATURES/SPECIFICATIONS/SYSTEM REQUIREMENTS FS30
Key Features
• Precise Gourmet Control Over All Critical Functions — The G3 Digital Control Module provides you the
expertise to brew premium gourmet coffee with ease.
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Cold water brew lockout prevents brewing when water temperature is below set level.
• The Digital Control Module is encapsulated in high-tech polymer and is impervious to heat, steam and
moisture.
• Intuitive Scroll-Through Precision Programming — Large, brightly lighted display communicates functions at a
glance. Easily adjust time, volume, temperature, brew functions and more.
• Industry’s most effective mineral tolerant design.
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'*7$ Single brewer 1 PH 120 V 14.0 A 1 x 1600 W 2W + G 1675 W 50/60 Hz 4.0
'*7+$ Single brewer, tall 1 PH 120 V 14.0 A 1 x 1600 W 2W + G 1675 W 50/60 Hz 4.0
'*7$ Single brewer, dual voltage 1 PH 120/220 V 13.6/12.0 A 2 x 1600 W 2W/3W + G 1600/2700 W 50/60 Hz 4.0/7.0
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'*7$ 24.48” 9.25” 20.38” 34.0 lbs 2.21 cu ft µÁDUH
20 - 90 psi 1.0 gpm
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D500 KEY FEATURES/SPECS/SYSTEM REQUIREMENTS 092817NC
Following are the factory default settings for the D500 brewer:
• Energy Save Mode = Off• Brew Temperature = 200°F
• Brew Volume = 74oz. (2.2L)

IMPORTANT SAFEGUARDS IS2
Symbols
This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
DANGER - Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION - Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE - Indicates a situation which, if not avoided, could result in property damage.
IMPORTANT - Provides information and tips for proper operation.
SANITATION REQUIREMENTS
Important Safeguards/Conventions
WARNING:
• Make sure that this appliance is installed and grounded according to the INSTALLATION
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INSTRUCTIONS could result in personal injury or void the warranty.
• This appliance is designed for commercial use. Any service other than cleaning and preventive
maintenance should be performed by an authorized Wilbur Curtis service technician.
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serviceable parts inside.
• Keep hands, arms and other items away from hot surfaces of the unit during operation.
• Clean the appliance and any dispensers completelyCFGPSFVTJOHUIFNGPSUIFmSTUUJNFBTBDDPSEJOHUP
the CLEANING INSTRUCTIONS. Clean them regularly as instructed in the CLEANING INSTRUCTIONS.
• Use this appliance only for its intended use, brewing/dispensing hot and/or cold beverages/water.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the appliance.
• Avoid spillage onto the power (mains) connector.
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which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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CE Requirements
• This appliance must be installed in locations where it can be overseen by trained personnel.
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• This appliance must not be cleaned by water jet.
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instruction concerning use of the appliance in a safe way and if they understand the hazards involved.
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or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
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• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel
with a special cord available from the manufacturer or its authorized service personnel in order to avoid a
hazard.
• Machine must not be immersed for cleaning.
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supervised.
• This appliance is intended to be used in household and similar applications such as:
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– bed and breakfast type environments.
• This appliance not intended to be used in applications such as:
– farm houses
• Access to the service areas permitted by Authorized Service personnel only.
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INSTALLATION INSTRUCTIONS II2
Installation Instructions
Installation Requirements
• A secure surface capable of supporting the weight of the appliance.
• For units without an attached cord set: Appropriately sized, UL listed, grounding type power cable to meet
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appliance (see SPECIFICATIONS5IFDJSDVJUNVTUCFQSPUFDUFECZUIFBQQSPQSJBUFTJ[FEDJSDVJUCSFBLFS*G
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unit. See the SPECIFICATIONS section for the correct size. The water line should also be capable of being
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federal, state and local codes.
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installed and maintained in accordance with federal, state and local codes.
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properly grounded.
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%POPUFYDFFEUIFNBYJNVNXBUFSQSFTTVSFTUBUFEJOUIFSPECIFICATIONS section.
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in compliance with federal, state and local codes. For units installed outside of the U.S.A., make sure that
the installation is in compliance with the applicable plumbing/sanitation code for your area.

Installation
Leveling
1 Position the brewer on the counter top. Level it left to
right and front to back by turning the bottom of the
legs.
Connect the Water Supply
2 Flush the water supply line prior to installation to
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the back of the brewer. Leave the water supply valve
closed until the power is connected.
Connect the Brewer Wiring
Brewers Without A Cord Set Attached
4 Remove the screws that hold the front cover in place
and remove the cover.
5 Loosen the strain relief on the back of the brewer.
6 On dual voltage units being operated at 220 Volts
(nominal) disconnect the existing power cable from
the terminal block and remove.
7 Feed the 220 Volt power cable into the brewer.
8 On dual voltage units being operated at 220 Volts,
disconnect and cap the jumper wire between the “C”
and “N” terminals on the terminal block.
9 Connect the wires on the power cable to the terminal
block inside the brewer.
10 Tighten the strain relief and replace the front cover.
11 Connect the power cable wires to the terminals in the
junction box. See the ELECTRICAL SCHEMATIC for
the power supply requirements.
INSTALLATION INSTRUCTIONS II35
DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F 112917NC
WARNING: Use the leveling legs to level the
brewer only. Do not use them to adjust brewer
height. Do not extend them higher than necessary.
Front
panel
WARNING: Turn off power to the junction box at
the circuit breaker panel before connecting the
power cable to the brewer. Lock out and tag the
circuit breaker.
Terminal
block

13 Connect the power plug to the appropriate electrical
outlet.
Connect the Bag-in-Box (BIB) Sweetener -
Units Equipped for Brewing Sweet Tea Only
14 Connect two Bag-in-Box (BIB) sweeteners to the
brewer sweetener supply hoses as instructed in the
OPERATING INSTRUCTIONS section. Connecting two
bags allows the brewer to continue operating if one
bag runs out.
Power Up the Brewer
15 Turn on the water supply valve.
16 Make sure that the circuit breaker supplying power to
the unit is on.
17 Turn the toggle switch on the back of the brewer to the
0/QPTJUJPO5IFXBUFSUBOLXJMMTUBSUUPmMM8IJMFUIF
UBOLJTmMMJOHJOTQFDUUIFXBUFSTVQQMZMJOFGPSMFBLT
continued...
Brewers With A Cord Set Attached
12 On export models with a power cord already installed,
install the appropriate type of power plug for your
locality. Consult local electrical codes to determine the
approved type of power plug for your region.
INSTALLATION INSTRUCTIONS II35
DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F 112917NC
Connect the Brewer Wiring (cont.)
WARNING: Connect the power plug to the
appropriate type and size electrical outlet. If the
electrical outlet is not compatible with the power
plug, have it upgraded by a licensed electrician. Do
not modify the power plug. Do not use an extension
cord. Do not use a power cord/plug that is damaged.
IMPORTANT: When operating the brewer at
higher elevations, reduce the factory set operating
temperature (200°F) by 2°F for each 1000 feet of
elevation above 4000 feet. See PROGRAMMING
GUIDE.

INSTALLATION INSTRUCTIONS II35
DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F 112917NC
18 When the water in the tank rises to the correct level, the
heating elements will turn on automatically. Depending
on the incoming water temperature and the electrical
TQFDJmDBUJPOTUIFXBUFSUBOLUZQJDBMMZSFRVJSFTUP
minutes to reach the factory set operating temperature.
When the water has heated, Ready to brew will be
displayed on the LCD screen.
19 Perform a brew cycle of a least 12 ounces to purge
any remaining air from the system. See OPERATING
INSTRUCTIONS. During the initial brew cycle and
XIFOFWFSUIFmMUFSJTSFQMBDFEZPVNBZIFBSUIF
TPVOETPGBJSCFJOHQVSHFEGSPNUIFmMUFSUVCJOHBOE
water tank.

OPERATING INSTRUCTIONS OI23
("*3105#3&8&301&3"5*/(*/4536$5*0/4øø "
Brewing Instructions
 Center an empty airpot under
the brew basket.
3 *OTFSUBDMFBOQBQFSmMUFSJOUP
the brew basket.
4 Fill with the proper amount
of ground coffee. Level the
DPGGFFJOUIFmMUFS
5 4MJEFUIFmMMFECSFXCBTLFU
into the brew rails under the
control panel. Slide it all the
way back until it stops.
The brewer will brew coffee based on the settings programmed into the universal control module (UCM). To
change the settings, see the PROGRAMMING GUIDE section.
 The brewer should be ON.
$POmSNUIJTBUUIFSFBSUPHHMF
switch. “Ready to brew”
should be on the display. If
the brewer is connected to an
inter-lock grinder, the grinder
should be on. When inter-lock
connection is made, grind
coffee at this time.
6 Press the brew button. Brewing
will begin immediately.
WARNING - TO AVOID SCALDING, AVOID SPLASHING. Keep body parts clear of the brewer during
brewing. Do not remove the brew basket while “Brewing” appears on the display.
The G3 Brewer is factory preset for optimal performance.

NOTICE - Do not use cleaning liquids, compounds or powders containing chlorine (bleach) or corrosives.
5IFTFQSPEVDUTQSPNPUFDPSSPTJPOBOEXJMMEBNBHFUIFmOJTIFT USE OF THESE PRODUCTS WILL VOID
THE WARRANTY.
CLEANING INSTRUCTIONS CI1
Cleaning The Brewer - Daily
BREWERS - GENERIC, CLEANING INSTRUCTIONS 080416B
WARNING: HOT SURFACES - To avoid injury, allow the brewer and dispenser(s) to cool before cleaning.
The brewer should be OFF.5VSOUIFCSFXFSPGGCZnJQQJOHUIFSFBSUPHHMFTXJUDIUPUIF0''QPTJUJPO
1 Remove the dispenser(s). Wipe exterior brewer surfaces with a damp cloth to remove spills and debris.
2 Remove the brew basket(s) and clean them in a mild detergent solution. Use a soft bristled brush for hard to
clean areas. Rinse with clean water, then dry.
3 Wipe the spray head area with a cloth soaked in a mild detergent solution. Rinse with a cloth soaked with
clean water removing any residual detergent. Use a clean, soft cloth to dry.
4 Dump out the drip tray(s) (if applicable). Rinse with clean water, then dry with a soft, clean cloth.
Cleaning The Brewer - Weekly
The brewer should be OFF.5VSOUIFCSFXFSPGGCZnJQQJOHUIFSFBSUPHHMFTXJUDIUPUIF0''QPTJUJPO
1 Remove the spray head(s), unscrewing counterclockwise from the dome plate.
2 Thoroughly clean and rinse the dome plate area.
3 Clean the brew basket rails with a brush soaked with a mild detergent solution. Rinse the area with a cloth
soaked with clean water, removing any residual detergent.
4 Dry the area with a soft, clean cloth.
5 Reattach the spray head(s).
WARNING: DO NOT immerse the brewer in water or any other liquid.

Cleaning the Airpot/Pour Pot (Daily)
CLEANING INSTRUCTIONS CI9
10631054"*31054$-&"/*/(*/4536$5*0/4ø #
WARNING: DO NOT immerse the airpot/pour pot or lid assembly in water or any other liquid. Do not place the
airpot/pour pot or lid in a dishwasher. Placing a airpot or pour pot in a dishwasher will void the warranty.
Cleaning Airpots
 Wash - Wipe the exterior surfaces of the airpot and
lid with a sponge soaked with the detergent solution
to remove spills and debris. Fill the liner with the
detergent solution. Use a sponge cleaning brush to
clean inside. Clean the spout/siphon tube with the
detergent solution.
 Rinse - Rinse the airpot and the spout/siphon tube
with clean, warm water.
3 Sanitize - Sanitize the interior of the airpot, the
spout/siphon tube and the lid, using a commercial
sanitizer suitable for food grade applications. Swab,
brush or pressure spray the sanitizing solution
according to the directions on the package.
 Air Dry - Turn the airpot and lid upside down.
Allow all parts to air dry.
Cleaning Pour Pots
 Wash - Wipe the exterior surfaces of the pour pot
and lid with a sponge soaked with the detergent
solution to remove spills and debris. Fill the liner with
the detergent solution. Use a sponge cleaning brush
to clean inside.
 Rinse - Rinse the pour pot and the lid with clean,
warm water.
3 Sanitize - Sanitize the interior of the pour pot and
the lid, using a commercial sanitizer suitable for
food grade applications. Swab, brush or pressure
spray the sanitizing solution according to the
directions on the package.
 Air Dry - Turn the pour pot and lid upside down
and allow to air dry.
Start by preparing a mild solution of detergent and warm water. Remove the airpot/pour pot from the brewer and
remove/open the lid. On airpots, remove the nozzle assembly. Rinse.
Nozzle
assembly
TLXA2201G000 shown. Appearance and size varies
with model number.
CLXP6401S100 shown. Appearance and size varies
with model number.
NOTE: The stem on the bottom of TFT series pour pot lids have a built-in sensor used for the FreshTrac®
feature. Keep this stem free from coffee oil build-up for proper operation. After cleaning, inverting the lid
GPSTFDPOETSFTFUTUIF'SFTI5SBDUJNFS

PROGRAMMING GUIDE PG9
With unit OFF, press and hold
bottom right BREW button (4).
Then press and release
ON/OFF button. Continue to
hold down BREW button until
Enter Code appears.
Enter 4 digit code.
(factory default = 1-2-3-4)
Curtis
Entering
Programming mode
Enter Code
- - - -
To enter programming mode:
<Program Menus>
ÅSelect Æ
Brew by Volume
ÅSelect Æ
Brew by Time
ÅSelect Æ
Quality Timer
ÅSelect Æ
PulseBrew On/Off
ÅSelect Æ
Drip-Out Mode
ÅSelect Æ
Temperature
ÅSelect Æ
Energy Save Mode
ÅSelect Æ
Brew Count Odom.
ÅSelect Æ
Brew Count Total
ÅSelect Æ
Cold Brew Lock
ÅSelect Æ
Master Reset
ÅSelect Æ
Service Call
ÅSelect Æ
Banner Name
ÅSelect Æ
Warmers Auto-Off
ÅSelect Æ
*Alpha series brewers only.
P-Maintenance
ÅSelect Æ
Beeper On/Off
ÅSelect Æ
FreshTrac - Glass
ÅSelect Æ
*
*
Display Messages
ÅSelect Æ
Language
ÅSelect Æ
Model Select
ÅSelect Æ
Displ. Brew Time
ÅSelect Æ
Pre-Infusion
ÅSelect Æ
Access Code
ÅSelect Æ
Exit
ÅSelect Æ
®
8$8$130(3"..*/((6*%&ø #
IMPORTANT: All programming functions are performed with the
three center buttons.
The symbols below the buttons are:
 Ż 4DSPMM61
~4&-&$5PS&/5&3UPTBWFOFXQBSBNFUFS
Ź4DSPMM%08/
Once you enter programming mode, press Żor Źto scroll UP or DOWN
through the various functions/features. Press ~4FMFDUUPNBLFDIBOHFT
to the function/feature displayed. Then press Żor Źto scroll through
the various available settings. See Programming Options for detailed
descriptions.
%XWWRQODEHOV
PD\YDU\

Programming Options
4FFUIFmSTUQBHFPGUIFQSPHSBNNJOHHVJEFGPSJOTUSVDUJPOTPOBDDFTTJOHFBDIJOEJWJEVBMNFOVJUFN
Some menus save and exit automatically when a parameter is updated. Other menus exit to the previous menu
when a parameter is saved. To exit, press Źuntil EXIT appears on the display, then press ~.
Brew by Volume - BEKVTUTUIFWPMVNFCSFXFEUIFGBDUPSZEFGBVMUJTP[-8JUIBOFNQUZBJSQPUJO
QMBDFQSFTTUIFBQQSPQSJBUF#3&8CVUUPO8IFOUIFEFTJSFEWPMVNFJTSFBDIFEQSFTTUIFTBNF#3&8
button again to stop the brew cycle and set the volume.
Brew by Time - adjusts the amount of coffee brewed by time rather than by volume (the factory default is
NJOTFD0ODFBDDFTTFEQSFTTŻor ŹVOUJMUIFOVNCFSPGNJOVUFTJTnBTIJOH5IFOQSFTT~repeatedly to
change the number value. Press Żor ŹVOUJMUIFOVNCFSPGTFDPOETJTnBTIJOH5IFOQSFTT~repeatedly to
change the number value. Press Żor ŹVOUJMiFYwJTnBTIJOHUIFOQSFTT~to exit.
Temperature - TFUTUIFCSFXJOHUFNQFSBUVSFPGUIFXBUFSIFMEJOUIFXBUFSUBOLUIFGBDUPSZEFGBVMUJT'
5IFSBOHFJT'UP'0ODFBDDFTTFEQSFTTŻor Źto choose the desired temperature. Then press ~
to set and exit.
Energy Save Mode - saves energy during periods when the brewer is not in use (the factory default is
0''8IFOTFUUP0/UIFCSFXFSBVUPNBUJDBMMZTIVUTPGGUXPIPVSTBGUFSUIFMBTUCSFXDZDMF1SFTTUIF0/
0''CVUUPOUPSFUVSOUPOPSNBMPQFSBUJPO8IFOTFUUP0/'UIFCSFXFSTIVUTPGGUXPIPVSTBGUFSUIFMBTU
CSFXDZDMFCVUUIFXBUFSUBOLUFNQFSBUVSFSFNBJOTBU'6TFUIF0/'TFUUJOHUPSFBDICSFXJOH
temperature faster after periods of non-use. Once accessed, press Żor Źto choose the desired setting.
Then press ~to set and exit.
Brew Count Odom - When accessed, this feature displays the total brew cycles since the odometer was last
reset. Press Żto exit or ~reset and exit.
Pre-Infusion - TFUTUIFCSFXFS1SF*OGVTJPOUJNF1VMTF#SFXNVTUCFPGGUPBDDFTTUIFGBDUPSZEFGBVMUJT
%JTBCMFE1SF*OGVTJPOJODSFBTFTDPOUSPMPGDPGGFFDMBSJUZBOEFYUSBDUJPO8IFOUVSOFEPOUIFSBOHFJTUP
seconds. Once accessed, press Żor Źto choose the desired setting, then, press ~to exit. To turn off pulse
CSFXNPEFDIPPTFGPSUIFUJNF
8IFO1SFJOGVTJPOJT0/1VMTF#SFXEJTBQQFBSTGSPNUIFMJTUPGNFOVJUFNT
Quality Timer -OPUJmFTUIFVTFSUIBUUIFDPGGFFJTOPMPOHFSGSFTICZNPOJUPSJOHUIFBNPVOUPGUJNFTJODFUIF
#3&8CVUUPOXBTMBTUQSFTTFEUIFGBDUPSZEFGBVMUJT0GG8IFOUJNFFYQJSFTBOBVEJPBMBSNUVSOTPOBOE
“Quality Timer”nBTIFTPOUIFEJTQMBZ0ODFBDDFTTFE~QSFTTŻor Źto increase or decrease the amount
PGUJNF5IFSBOHFJT0GGUPNJOVUFTIPVST1SFTT~to set and exit.
Brew Count Total - when accessed, displays the total brew cycles on the brewer. It cannot be reset. The
display returns to the previous screen automatically after a few seconds.
Cold Brew Lock - BEKVTUTUIFUFNQFSBUVSFBUXIJDIUIFCSFXFSXJMMCSFXDPGGFFXIFOUIF#3&8CVUUPOJT
pressed (Ready to BrewBQQFBSTPOUIFEJTQMBZUIFGBDUPSZEFGBVMUJT'5IJTGFBUVSFBMTPBEKVTUTUIF
UFNQFSBUVSFBUXIJDIUIFIFBUJOHFMFNFOUUVSOTPOUPSFIFBUUIFXBUFSJOUIFUBOL5IFBWBJMBCMFTFUUJOHT
BSF¡'¡'BOE0''0''JTXJUIJO¡'CFMPXUIFUFNQFSBUVSFTFUUJOH0ODFBDDFTTFEQSFTTŻor Źto
choose the desired setting. Then press ~to set and exit.
Master Reset - SFTFUTUIFCSFXFSVOJWFSTBMDPOUSPMNPEVMF6$.UPUIFGBDUPSZEFGBVMUTFUUJOHT0ODF
accessed, “Are You Sure?” will appear on the display. Press Żfor Yes or Źfor No.
PROGRAMMING GUIDE PG9
8$8$130(3"..*/((6*%&ø #

PROGRAMMING GUIDE PG9
Programming Options (cont.)
Service Call - sets the service phone number that appears on the display when the UCM detects a SENSOR
ERROR or WATER ERROR . Once accessed, press Żor Źto choose the number to be changed. Then press
~repeatedly to change the number value. Press Żor Źto choose the next number to change or choose exit
and press ~.
Access Code - TFUTUIFBDDFTTDPEFFOUFSFEUPBDDFTTQSPHSBNNJOHNPEFUIFGBDUPSZEFGBVMUJT
Once accessed, press Żor Źto choose the number to change. Then press ~repeatedly to change the
OVNCFSWBMVFSBOHFJTUP1SFTTŻor Źto choose the next number to change or choose exit and
press ~.
Banner Name - changes the banner name that appears on the display (the factory default is Curtis/P
CBOOFSOBNFBQQFBSTXIFOBMMCMBOLTBSFFOUFSFE0ODFBDDFTTFEQSFTTŻor Źto choose the letter to
change. Then press ~repeatedly to change the letter value. Press Żor Źto choose the next letter to change
or choose ex and press ~to exit.
Warmer Auto-Off - (Alpha®TFSJFTVOJUTPOMZBEKVTUTUIFMFOHUIPGUJNFUIBUFMBQTFTCFGPSFUIFXBSNFST
TIVUPGGBVUPNBUJDBMMZ5IFSBOHFJT0GGUPIPVSTUIFGBDUPSZEFGBVMUJT0GG0ODFBDDFTTFEQSFTTŻor Źto
adjust the number of hours. Then press ~to set and exit.
P-Maintenance - UVSOTPOPGGBOEBEKVTUTUIF1.BJOUFOBODFQSFWFOUJWFNBJOUFOBODFCSFXNPOJUPS
UIFGBDUPSZEFGBVMUJT0''8IFO0/UIF6$.NFBTVSFTUIFOVNCFSPGHBMMPOTCSFXFECFGPSFUIF
1.BJOUFOBODFSFNJOEFSBQQFBSTPOUIFEJTQMBZ5IFSBOHFJT0GGUPHBMMPOT0ODFBDDFTTFEQSFTTŻ
or Źto choose the desired setting, then, press ~to exit.
Beeper On/Off - turns the beeper that is heard each time a button is pressed on or off (the factory default is
0/0ODFBDDFTTFEQSFTTŻor Źto choose the desired setting. Then, press ~to exit.
Pulse Brew - TFMFDUTUIFQVMTFCSFXQBUUFSO1SF*OGVTJPONVTUCFPGGUPBDDFTTUIFGBDUPSZEFGBVMUJT$5IF
QVMTFCSFXQBUUFSOTFMFDUFEiUVOFTwPSDIBOHFTUIFnBWPSPGUIFDPGGFF0ODFBDDFTTFEQSFTTŻor Źto
choose the desired setting. Then, press ~to exit.
8IFO1VMTF#SFXJTPO$PME#SFX-PDLJTTFUXJUIJO'BOE$PME#SFX-PDLBOE1SF*OGVTPO
disappear from the list of program selections.
Pulse Brew Guidelines
• 'JMUFSQBDLUZQFDPGGFFTUZQJDBMMZFYUSBDUCFUUFSXJUIUIF"BOE#QVMTFTFUUJOH
• %FDBGGFJOBUFEDPGGFFTUZQJDBMMZFYUSBDUCFUUFSXJUIUIF#QVMTFTFUUJOH
• )JHIZJFMEDPGGFFTUZQJDBMMZFYUSBDUCFUUFSXJUIUIF$QVMTFTFUUJOH0GDPVSTFBOZPGUIF"#PS$
TFUUJOHTNBZCFVTFEUPTVJUZPVSUBTUFQSPmMF
• Settings D and E are manual pulse counts.
8$8$130(3"..*/((6*%&ø #
Setting Description
A Starts at beginning of brew cycle. 4 cycles of 10 seconds on and 5 seconds off, then on until end of brew cycle.
BStarts towards end of brew cycle (without drip-out mode). 4 cycles of 5 seconds off and 4 cycles of 10 seconds on.
Ends when brew cycle ends.
C Starts at beginning of brew cycle. 5 cycles of 25 seconds on and 10 seconds off, then on until end of brew cycle.
DManually set. Starts 30 seconds after brew cycle starts. Number of pulses is adjustable from 1 to 10. Pulse on time
and off time are both adjustable from 5 to 60 seconds.
EManually set. Starts at beginning of brew cycle. Number of pulses is adjustable from 1 to 24. Pulse on time and off
time are both adjustable from 1 to 150 seconds.

PROGRAMMING GUIDE PG9
8$8$130(3"..*/((6*%&ø #
Programming Options (cont.)
Display Brew Time - UVSOTUIFEJTQMBZPGUIFCSFXUJNFEVSJOHCSFXJOHPOPSPGGUIFGBDUPSZEFGBVMUJT0/
Once accessed, press Żor Źto choose the desired setting, then press ~to exit.
FreshTrac-Glass - "MQIB'SFTI5SBDVOJUTPOMZBMMPXTUIFPQFSBUPSUPDPOUSPMXIFOUIF'SFTI5SBD-&%PO
UIFEFDBOUFSXJMMnBTI0ODFBDDFTTFEQSFTTŻor ŹUPDIBOHFUIFBNPVOUPGUJNFUIFGBDUPSZEFGBVMUJT
NJOVUFTUIFOQSFTT~to exit.
Drip-out Mode - TFUTUIFESJQPVUNPEFUJNFS"GUFSXBUFSTUPQTnPXJOHJUBMMPXTBEEJUJPOBMUJNFGPSUIFXBUFS
UPESBJOGSPNUIFCSFXCBTLFUCFGPSFUIFCSFXCBTLFUMPDLSFMFBTFTUIFGBDUPSZEFGBVMUJTNJO5IJTGFBUVSF
SFEVDFTUIFDIBODFUIBUUIFCSFXCBTLFUXJMMCFSFNPWFEUPPFBSMZ5IFSBOHFJT0''UPNJOVUFT0ODF
accessed, press Żor Źto choose desired setting, then, press ~to exit.
Display Messages - UVSOTEJTQMBZPGUIFNFTTBHFi3JOTF4FSWFS#FGPSF#SFXJOHw0/PS0''UIFGBDUPSZ
EFGBVMUJT0/0ODFBDDFTTFEQSFTTŻor Źto choose the desired setting, then press ~to exit.
LanguageDIBOHFTUIFMBOHVBHFUIBUBQQFBSTPOUIFEJTQMBZUIFGBDUPSZEFGBVMUJT&OHMJTI0ODFBDDFTTFE
press Żor ŹUPDIPPTFUIFEFTJSFETFUUJOH&OHMJTIPS'SFODIUIFOQSFTT~to set and exit.
Model Select - changes the model number and number of batches (to match the label on the universal control
NPEVMFUIFGBDUPSZEFGBVMUJT"MQIB0ODFBDDFTTFEQSFTTŻor Źuntil the model number matching
the model number label on the brewer appears, then press ~. Press Żor Źuntil the number of batches
matches the number of batch sizes on the UCM label, then press ~to exit.

ROUGH-IN DRAWINGS RD36
D500 Airpot Coffee Brewers
D500, ROUGH-IN DRAWING 120717A
D500GT
14.88 in
[37.8 cm]
D500GT
14.75 in
[37.5 cm]
D500GT
24.48 in
[62.2 cm] D500GT
19.25 in
[48.9 cm]
D500GTH
18.15 in
[46.1 cm]
D500GTH
18.02 in
[45.8 cm]
D500GTH
27.75 in
[70.5 cm] D500GTH
22.52 in
[57.2 cm]
20.38 in
[51.8 cm]
4.25 in
[10.8 cm]
9.25 in
[23.5 cm]
16.75 in
[42.5 cm]
16.50 in
[41.9 cm]
with WC-3316
brew basket
with WC-3621-101
brew basket
Water
Supply

ILLUSTRATED PARTS LIST IP54
D500, ILLUSTRATED PARTS/RECOMMENDED PARTS 120717A
Supplies and Accessories - All Models
CAB-1 - Cleaning BrushWC-29025 - Spray Head
11A
11B
9
25
5
20 21
14
13
27
3
24
10
8
17
12A
12B
7A
7B
7C
7D
2A
2B
4A
4B
28A
28B
23A
23B
16A
16B
16C
22A
22B
15A
15B
19A
19B
D500GT/ D500GTH - Main Chassis - Exploded View
Water tank assemblies:
- 120 Volt, see section IP21
- Dual Voltage, see section IP24
- Export, see section IP55
6
A
18A
18B
26A
26B

ILLUSTRATED PARTS LIST IP54
D500, ILLUSTRATED PARTS/RECOMMENDED PARTS 120717A
ITEM # PART # DESCRIPTION
1 WC-314 3,4,5 POWER BLOCK, 5 STATION (NOT SHOWN)
2A WC-889 1,2,4,5 VALVE, DUMP LEFT 120V 12W ALPHA’S/D1000/
GEM-12/TLP
2B WC-860 3VALVE, DUMP LEFT 240V 12W
3 WC-3518 LEG, GLIDE 3/8”-16 STUD SCREW
4A WC-2962K aKIT, FITTING SPRAYHEAD SS
4B WC-2962-101K bKIT, FITTING SPRAYHEAD KYNAR
5 WC-1806 SEAT CUP, SILICONE USE ON WC-1809 FAUCET
6 WC-37132-101 KIT, VALVE REPAIR FOR DELTROL
WC-820WDR,WC-821WDR, WC-844WDR
7A WC-774 1,2,4,5 CONTROL MODULE, UCM 120V ALPGT/D500GT/
D60GT
7B WC-724 3CONTROL MODULE, UCM 220V ALPGT D500GT/
D60GT
7C WC-37064 1,2,4,5 KIT, LABEL & UCM D500GT/H THERMAL ALPHA
CURTIS (INCLUDES ITEMS 7A AND 8)
7D WC-37348 3KIT, LABEL & UCM D500GT 220V (INCLUDES
ITEMS 7B AND 8)
8 WC-39346 LABEL, UCM OVERLAY D500GT/H D60GT
CURTIS
9 WC-29025 SPRAYHEAD, PURPLE ADVANCE FLOW
10 WC-8556 HEATSINK, ASSY DV ALPDS/D500AP TCTD/
PTTD
11A WC-3316 BREW CONE, W/HANDLE ASSY 7.1”D.W/WC-
3317 & WC-3323 ALP/AP
11B WC-3621-101 BREW CONE, NON-METAL UNIVERSAL (WITH
SPLASH POCKET)
12A WC-6217 1,3,4 COVER, FRONT SS D500GT
12B WC-6225 2,5 COVER, FRONT C250/C/D500-APT
13 WC-2401K KIT, ELBOW 3/8 NPT X 1/4 FLARE
14 WC-1412 CORD GRIP, 3/4” FOR METAL CORD TO .81”OD
15A WC-1200 1,2,4,5 CORD, 14/3 SJTO 6’ BLK W/PLUG
15B WC-1231-1023CORD, 2.5 mm² 90ºC 36A 450/750 V STRIPPED
W/FERRULES ONE END
ITEM # PART # DESCRIPTION
16A WC-13237 1,2 HARNESS, ASSY D500GT/H-10
16B WC-13282 3HARNESS ASSY, D500GT/H-30 (TERMINAL
BLOCK INCLUDED)
16C WC-13322 4,5 HARNESS, ASSY D500GT/H-63 DUAL VOLTAGE
(TERMINAL BLOCK INCLUDED)
17 WC-29044-101 SLEEVE, OVERFLOW
18A WC-4213 aNUT, 5/8 LOCK PLATED
18B WC-4212-02 bNUT, 5/8-18 JAM PLASTIC
19A WC-826L 1,2,4,5 VALVE, INLET 1 GPM 120V 9W
19B WC-856 3VALVE, INLET 1 GPM 240V 6W
20 WC-5310 TUBE, 5/16 ID x 1/8W SILICONE GEN USE
21 WC-5231 COMPOUND, SILICONE 5 OZ
22A WC-102 1,2 SWITCH, TOGGLE NON-LIT SPST 15A 125/6A
250VAC RESISTIVE
22B WC-103 3,4,5 SWITCH, TOGGLE NON-LIT DPST 25A
125/250VAC RESISTIVE
23A WC-58117 COVER, TOP ALPGT/D500GT/D60GT TLP/TCTS/
CBS/GEMSS
23B WC-5450 COVER, TOP ALPHA-1DS,3DSL,3DSR GEM-
120A/200R/230A/300IL/600IL (OLDER MODELS)
24 WC-3503 LEG, 3/8”-16 STUD SCREW BUMPER
25 WC-37252 KIT, HOT WATER FAUCET REPLACEMENT
ALPGT/D60GT/D500GT
26A WC-8591 1,2,4,5 CAPACITOR, X2 USED ON ALL ADS MODELS
26B WC-8609 3CAPACITOR, 2.2 UF 250/275 VACS 50/60 ALL
ARU’S
27 WC-596K 3KIT, NOISE FILTER EMI 250V/30A 1PH
28A WC-4320 aO’RING, 0.487I.D.x 0.693OD x0.103CS BUNA-N
#112
28B WC-43089 bGASKET, 1.00OD X .625 I.D. X .030 THK WHITE
EPDM 70 SHORE
D500GT/ D500GTH - Main Chassis - Parts List
ITEM # PART # DESCRIPTION
2A WC-889 VALVE, DUMP LEFT 120V 12W ALPHA’S/D1000/
GEM-12/TLP
6 WC-37132-101 KIT, VALVE REPAIR FOR DELTROL
WC-820WDR,WC-821WDR, WC-844WDR
7C WC-37064 KIT, LABEL & UCM D500GT/H THERMAL ALPHA
CURTIS (INCLUDES ITEMS 7A AND 8)
9 WC-29025 SPRAYHEAD, PURPLE ADVANCE FLOW
ITEM # PART # DESCRIPTION
19A WC-826L VALVE, INLET 1 GPM 120V 9W
20 WC-5310 TUBE, 5/16 ID x 1/8W SILICONE GEN USE
21 WC-5231 COMPOUND, SILICONE 5 OZ
22 WC-103 SWITCH, TOGGLE NON-LIT DPST 25A 125/250VAC
RESISTIVE
26 WC-8591 CAPACITOR, X2 USED ON ALL ADS MODELS
D500GT/ D500GTH - Recommended Parts to Stock
1D500GT12, 2D500GTH12, 3D500GT30, 4D500GT63, 5D500GTH63
a1HZHUXQLWV6WDLQOHVVVWHHOÀWWLQJNLW$LVFRPSDWLEOHZLWKROGHUXQLWV
bOlder units.

ILLUSTRATED PARTS/RECOMMENDED PARTS IP21
8$8$ø5"/,"44&.#-:*--6453"5&%1"3543&$0..&/%&%1"354 $
ITEM # PART # DESCRIPTION
1A WC-6277 TANK, COMPLETE 1600W 120V D500GT/TCTS/
PTT/CBS
1B1WC-75236 TANK, ASSY D500GT/H/TCTS/PTT3/ CBS W/WC-
904 HEATING ELEMENT
1C3WC-75236-20 TANK, ASSY D500GT/H/TCTS/PTT3/CBS W/WC- 917
HEATING ELEMENT
2 WC-5853-102 COVER, TOP HEATING TANK GEN USE
3 WC-43062 GASKET, TANK LID
4 WC-5527K KIT, PROBE WATER LEVEL O-RING & NUT
5A WC-904-04 KIT,ELEMENT, HEATING 1.6KW120V W/ JAM NUT &
SILICONE O-RING
5B WC-917 ELEMENT, HEATING 1.45KW 120V W/JAM NUTS
ITEM # PART # DESCRIPTION
3 WC-43062 GASKET, TANK LID
4 WC-5527K KIT, PROBE WATER LEVEL O-RING & NUT
5A WC-904-04 KIT,ELEMENT, HEATING 1.6KW120V W/ JAM NUT &
SILICONE O-RING
6 WC-1438-101 SENSOR, TEMPERATURE TANK
7 WC-4394 GUARD, SHOCK/HEATING ELEMENT FOR SINGLE
HEATING ELEMENT
WC-6277/WC-75236[-20] - Recommended Parts to Stock
ITEM # PART # DESCRIPTION
8WC-523 THERMOSTAT, MANUAL RESET 120/ 240 VAC 25A
220 DEG F MAX
9 WC-37365 KIT, FITTING TANK INLET
10 WC-37266 KIT, FITTING TANK OVERFLOW
11 WC-37317 KIT, STRAIGHT FITTING & BUSHNG 8mm GEN USE
ITEM # PART # DESCRIPTION
6 WC-1438-101 SENSOR, TEMPERATURE TANK
7 WC-4394 GUARD, SHOCK/HEATING ELEMENT FOR SINGLE
HEATING ELEMENT
8WC-523 THERMOSTAT, MANUAL RESET 120/ 240 VAC 25A
220 DEG F MAX
9 WC-37365 KIT, FITTING TANK INLET
10 WC-37266 KIT, FITTING TANK OVERFLOW
11 WC-37317 KIT, STRAIGHT FITTING & BUSHNG 8mm GEN USE
122WC-2630 BUSHING, CONICAL BLIND GEN USE
WC-6277/WC-75236[-20] - Tank Assembly
2
3
10
11
12
2
11
8
7
6
9
4
WC-6277/WC-75236[-20] - Tank Assembly - Parts List
1For units without hot water faucet, specify that item 12 be installed in location shown when ordering
2For units without hot water faucet
3Canadian units
1A
1B
1C
5A
5B