Curtis G3 TPX Series User manual

G3 TPX 1.5 Gallon
Coffee Brewing System
USER GUIDE
READ AND SAVE THESE INSTRUCTIONS
NOTICE TO INSTALLER: Please leave this booklet with the machine.
'$519'30/5$07&3øøøøø /$
'SFW/$

CONTENTS CL110
.H\)HDWXUHV6SHFLÀFDWLRQV6\VWHP5HTXLUHPHQWV............................................................................................FS101
,PSRUWDQW6DIHJXDUGV............................................................................................................................................... IS2
,QVWDOODWLRQ,QVWUXFWLRQV*HQHUDO...............................................................................................................................II2
,QVWDOODWLRQ,QVWUXFWLRQV/HYHOLQJ:DWHU6XSSO\(OHFWULFDO....................................................................................II11
2SHUDWLQJ,QVWUXFWLRQV ..............................................................................................................................................OI6
&OHDQLQJ,QVWUXFWLRQV%UHZHU .................................................................................................................................CI1
&OHDQLQJ,QVWUXFWLRQV7KHUPDO'LVSHQVHUV ............................................................................................................CI5
&OHDQLQJ,QVWUXFWLRQV$LUSRW3RXU3RW ....................................................................................................................CI9
3URJUDPPLQJ*XLGH ............................................................................................................................................... 3*
5RXJK,Q'UDZLQJ............................................................................................................................................... 5'
,OOXVWUDWHG3DUWV5HFRPPHQGHG3DUWV0DLQ&KDVVLV......................................................................................... ,3
,OOXVWUDWHG3DUWV5HFRPPHQGHG3DUWV7DQN$VVHPEO\6LQJOH............................................................................ ,3
,OOXVWUDWHG3DUWV5HFRPPHQGHG3DUWV7DQN$VVHPEO\6LQJOH'XDO9ROWDJH ..................................................... ,3
,OOXVWUDWHG3DUWV5HFRPPHQGHG3DUWV7DQN$VVHPEO\7ZLQ .............................................................................. ,3
(OHFWULFDO6FKHPDWLF6LQJOH'RPHVWLF9ROW.................................................................................................(6
(OHFWULFDO6FKHPDWLF6LQJOH([SRUW ....................................................................................................................(6
(OHFWULFDO6FKHPDWLF6LQJOH'RPHVWLF'XDO9ROWDJH .........................................................................................(6
(OHFWULFDO6FKHPDWLF6LQJOH'RPHVWLF................................................................................................................(6
(OHFWULFDO6FKHPDWLF7ZLQ3KDVHZLWKRXW7UDQVIRUPHU...................................................................................(6
(OHFWULFDO6FKHPDWLF7ZLQ([SRUW.......................................................................................................................(6
7URXEOHVKRRWLQJ*XLGH*HQHUDO............................................................................................................................7*
7URXEOHVKRRWLQJ*XLGH665&LUFXLW ......................................................................................................................7*
(UURU&RGHV .............................................................................................................................................................(&
3URGXFW:DUUDQW\....................................................................................................................................................3:
Contact Information
Wilbur Curtis Co., Inc.
6913 Acco Street | Montebello, CA 90640 US
Phone: [phone] | Toll Free: 800-421-6150
Email: [email protected] | Web: www.wilburcurtis.com
'PSUIFMBUFTUTQFDJmDBUJPOTBOEJOGPSNBUJPOHPUPXXXXJMCVSDVSUJTDPN
5PMM'SFF].POEBZ'SJEBZA.M.- 4:00 P.M.PT
Email: [email protected]
%VFUPDPOUJOVFEQSPEVDUJNQSPWFNFOUUIFQSPEVDUTJMMVTUSBUFEQIPUPHSBQIFEJOUIJTHVJEFNBZWBSZTMJHIUMZGSPNUIFBDUVBMQSPEVDU
519$0/5&/54-*45øø  /$

KEY FEATURES/SPECIFICATIONS/SYSTEM REQUIREMENTS FS101
Key Features
• Gold Cup®Series – digital control module provides precise control over all aspects of brewing: time,
temperature, volume plus specialty coffee needs from pre-infusion to pulse-brewing to water bypass.
• G3 Digital control module provides precise control over all aspects of brewing in an intuitive, easy-to-operate
system.
• Built-in Self Diagnostic System – Includes real-time feedback of the brewing process and energy saving mode.
• Stainless steel ThermoPro®WBDVVNTFBMFETFSWFSTLFFQDPGGFFGSFTIIPUBOEnBWPSGVM
• Pre-Set Global Recipes at the Touch of a Single Button – No complex equipment required.
• Centrally located hot water spout for instant hot beverages and other hot water needs.
• Industry’s most effective mineral tolerant design.
6SHFLÀFDWLRQV6HOHFWHG0RGHOV
(OHFWULFDO6XSSO\5HTXLUHPHQWV
02'(/ '(6&5,37,21 3+$6( 92/76 $036 +($7,1*&21),* :,5( :$776 +(57= *$/+5
73;6$ Single brewer, 220 Volt 1 PH 220 V 19.5 A 2 x 2000 W 3W + G 4300 W 50/60 Hz 12.0
73;6$ Single brewer, dual voltage 1 PH 120/220 V 15.0/12.7 A 2 x 1600 W 2W/3W + G 1800/2800 W 50/60 Hz 4.5/12.0
73;7$
73;7$ Twin brewer 1 PH 220 V 23.0/34.5 A 3 x 2500 W 3W + G 5100/7600 W 50/60 Hz 15.0/21.0
73;7$ Twin brewer, 3 phase 3 PH 220 V 20.0 A 3 x 2500 W 4W + G 7600 W 50/60 Hz 21.0
(;3257
73;7$ Twin brewer, export 1 PH 230 V 24.2 A 2 x 2500 W 2W + G 5574 W 50/60 Hz 21.0
'LPHQVLRQV :DWHU6XSSO\5HTXLUHPHQWV
02'(/ +(,*+7 :,'7+ '(37+ 6+,3:(,*+7 6+,3&8%( :$7(5&211(&725 :$7(535(6685( 0,1)/2:5$7(
73;6$ 36.48” 11.00” 19.72” 53.0 lbs 9.70 cu ft µÁDUH
20 - 90 psi 1.0 gpm
73;6$ 36.48” 11.00” 19.72” 53.0 lbs 9.70 cu ft µÁDUH 20 - 90 psi 1.0 gpm
73;7$
73;7$ 36.48” 20.00” 20.62” 75.0 lbs 14.08 cu ft µÁDUH
20 - 90 psi 2.0 gpm
73;7$ 36.48” 20.00” 20.62” 75.0 lbs 14.08 cu ft µÁDUH 20 - 90 psi 2.0 gpm
(;3257
73;7$ 36.48” 20.00” 20.62” 75.0 lbs 14.08 cu ft µÁDUH
20 - 90 psi 2.0 gpm
TPX2, KEY FEATURES/SPECS/SYSTEM REQUIREMENTS 071118NC
Following are the factory default settings for the ThermoPro brewer:
• Brew Volume = Large-Medium-Small
• Energy Save Mode = Off
• Brew Temperature = 200°F (92°F)
• Water Bypass = On LARGE and MEDIUM brew only

IMPORTANT SAFEGUARDS IS2
Symbols
This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
DANGER - Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION - Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE - Indicates a situation which, if not avoided, could result in property damage.
IMPORTANT - Provides information and tips for proper operation.
SANITATION REQUIREMENTS
Important Safeguards/Conventions
WARNING:
• Make sure that this appliance is installed and grounded according to the INSTALLATION
*/4536$5*0/4CZRVBMJmFEQFSTPOOFMCFGPSFBUUFNQUJOHUPVTFJU'BJMVSFUPGPMMPXUIF*/45"--"5*0/
INSTRUCTIONS could result in personal injury or void the warranty.
• This appliance is designed for commercial use. Any service other than cleaning and preventive
maintenance should be performed by an authorized Wilbur Curtis service technician.
• 5PSFEVDFUIFSJTLPGmSFPSFMFDUSJDTIPDL%0/05PQFOUIFTFSWJDFQBOFMT5IFSFBSFOPVTFS
serviceable parts inside.
• Keep hands, arms and other items away from hot surfaces of the unit during operation.
• Clean the appliance and any dispensers completelyCFGPSFVTJOHUIFNGPSUIFmSTUUJNFBDDPSEJOHUP
the CLEANING INSTRUCTIONS. Clean them regularly as instructed in the CLEANING INSTRUCTIONS.
• Use this appliance only for its intended use, brewing/dispensing hot and/or cold beverages/water.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the appliance.
• Avoid spillage onto the power (mains) connector.
$0''&&5&"#3&8&34*.1035"/54"'&(6"3%44:.#0-4 '
WARNING - 5IJTQSPEVDUDBOFYQPTFZPVUPDIFNJDBMTJODMVEJOH"DSZMBNJEFBOE#JTQIFOPM"#1"
which are known to the State of California to cause cancer and birth defects or other reproductive harm.
'PSNPSFJOGPSNBUJPOWJTJUXXX18BSOJOHTDBHPW

IMPORTANT SAFEGUARDS IS2
$0''&&5&"#3&8&34*.1035"/54"'&(6"3%44:.#0-4 '
CE Requirements
• This appliance must be installed in locations where it can be overseen by trained personnel.
• 'PSQSPQFSPQFSBUJPOUIJTBQQMJBODFNVTUCFJOTUBMMFEXIFSFUIFUFNQFSBUVSFJTCFUXFFO¡$UP¡$
• "QQMJBODFTIBMMOPUCFUJMUFENPSFUIBO¡GPSTBGFPQFSBUJPO
• "OFMFDUSJDJBONVTUQSPWJEFFMFDUSJDBMTFSWJDFBTTQFDJmFEJODPOGPSNBODFXJUIBMMMPDBMBOEOBUJPOBMDPEFT
'PSTBGFVTFBOBMMQPMFEJTDPOOFDUJPONVTUCFJODPSQPSBUFEJOUPUIFmYFEXJSJOHJOBDDPSEBODFXJUIUIF
XJSJOHSVMFTPVUMJOFEJODMBVTFPG*&$GPSNFFUJOHUIFNJOJNVNFMFDUSJDBMTBGFUZPGUIJTTUBOEBSE
• This appliance must not be cleaned by water jet.
• 5IJTBQQMJBODFDBOCFVTFECZQFSTPOTBHFEGSPNZFBSTBOEBCPWFJGUIFZIBWFCFFOHJWFOTVQFSWJTJPOPS
instruction concerning use of the appliance in a safe way and if they understand the hazards involved.
• ,FFQUIFBQQMJBODFBOEJUTDPSEPVUPGSFBDIPGDIJMESFOBHFEMFTTUIBOZFBST
• "QQMJBODFTDBOCFVTFECZQFSTPOTZFBSTBOEBCPWFXJUISFEVDFEQIZTJDBMTFOTPSZPSNFOUBMDBQBCJMJUJFT
or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
• $IJMESFOVOEFSUIFBHFPGZFBSTTIPVMECFTVQFSWJTFEUPFOTVSFUIFZEPOPUQMBZXJUIUIFBQQMJBODF
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel
with a special cord available from the manufacturer or its authorized service personnel in order to avoid a
hazard.
• Machine must not be immersed for cleaning.
• $MFBOJOHBOEVTFSNBJOUFOBODFTIBMMOPUCFNBEFCZDIJMESFOVOMFTTUIFZBSFPMEFSUIBOZFBSTBOE
supervised.
• This appliance is intended to be used in household and similar applications such as:
 oTUBGGLJUDIFOBSFBTJOTIPQTPGmDFTBOEPUIFSXPSLJOHFOWJSPONFOUT
 oCZDMJFOUTJOIPUFMTNPUFMTBOEPUIFSSFTJEFOUJBMUZQFFOWJSPONFOUT
– bed and breakfast type environments.
• This appliance not intended to be used in applications such as:
– farm houses
• Access to the service areas permitted by Authorized Service personnel only.
• 5IF"8FJHIUFETPVOEQSFTTVSFMFWFMJTCFMPXE#"

INSTALLATION INSTRUCTIONS II2
Installation Instructions
Installation Requirements
• A secure surface capable of supporting the weight of the appliance.
• For units without an attached cord set: Appropriately sized, UL listed, grounding type power cable to meet
UIFFMFDUSJDBMTQFDJmDBUJPOTGPSUIFBQQMJBODF*GZPVIBWFRVFTUJPOTBCPVUUIFDPSSFDUDBCMFTJ[FBOEMFOHUI
DPOTVMUBRVBMJmFEJOTUBMMFS*GUIFBQQMJBODFXJMMCFIBSEXJSFEUPBKVODUJPOCPYUIFQPXFSDBCMFNVTUCFMPOH
enoughTPUIBUUIFVOJUDBOCFNPWFEGPSDMFBOJOHVOEFSOFBUI
• "HSPVOEFEFMFDUSJDBMDPOOFDUJPOUPBOFMFDUSJDBMDJSDVJUUIBUNFFUTUIFFMFDUSJDBMTQFDJmDBUJPOTPGUIF
appliance (see SPECIFICATIONS5IFDJSDVJUNVTUCFQSPUFDUFECZUIFBQQSPQSJBUFTJ[FEDJSDVJUCSFBLFS*G
ZPVBSFOPUDFSUBJOUIBUUIFFYJTUJOHDJSDVJUNFFUTUIFSFRVJSFNFOUTGPSZPVSVOJUDPOTVMUBMJDFOTFEFMFDUSJDJBO
• "XBUFSmMUSBUJPOTZTUFNJTSFRVJSFEUPNBJOUBJOUSPVCMFGSFFPQFSBUJPO8JMCVS$VSUJT$P*ODSFDPNNFOETB
8JMCVS$VSUJTBQQSPWFEXBUFSmMUFS7JTJUwww.wilburcurtis.comUPTFFUIFGVMMMJOFPG8JMCVS$VSUJTBQQSPWFE
XBUFSmMUFST
• 1PUBCMFXBUFSTVQQMZMJOFDPOOFDUJPOGSPNUIFXBUFSmMUFSDBQBCMFPGTVQQMZJOHUIFNJOJNVNnPXSBUFSFRVJSFE
CZUIFTQFDJmDBUJPOT5IFXBUFSTVQQMZMJOFNVTUCFBCMFUPDPOOFDUUPUIFnBSFmUUJOHPOUIFCBDLPGUIF
unit. See the SPECIFICATIONS section for the correct size. The water line should also be capable of being
DPOUSPMMFECZBTIVUPGGWBMWF%POPUDPOOFDUUIFXBUFSMJOFUPBTBEEMFWBMWFPSOFFEMFWBMWF
/4'*OUFSOBUJPOBMSFRVJSFTUIFGPMMPXJOHXBUFSDPOOFDUJPO
1 "RVJDLEJTDPOOFDUPSBEEJUJPOBMDPJMFEUVCJOHBUMFBTUUXPUJNFTUIFEFQUIPGUIFapplianceJTSFRVJSFE
 TPUIBUJUDBOCFNPWFEGPSDMFBOJOHVOEFSOFBUI
2 5IJTFRVJQNFOUJTUPCFJOTUBMMFEXJUIBEFRVBUFCBDLnPXQSPUFDUJPOUPDPNQMZXJUIBQQMJDBCMF
federal, state and local codes.
 8BUFSQJQFDPOOFDUJPOTBOEmYUVSFTEJSFDUMZDPOOFDUFEUPBQPUBCMFXBUFSTVQQMZTIBMMCFTJ[FE
installed and maintained in accordance with federal, state and local codes.
WARNING:*OTUBMMBUJPOJTUPCFQFSGPSNFEPOMZCZBRVBMJmFEJOTUBMMFS
WARNING: *NQSPQFS FMFDUSJDBM DPOOFDUJPO NBZ SFTVMU JO BO FMFDUSJD TIPDL IB[BSE 5IJT CSFXFS NVTU CF
properly grounded.
NOTICE:%0/05DPOOFDUUIJTCSFXFSUPBIPUXBUFSTVQQMZ5IFXBUFSJOMFUWBMWFJTOPUSBUFEGPSIPUXBUFS
%POPUFYDFFEUIFNBYJNVNXBUFSQSFTTVSFTUBUFEJOUIFSPECIFICATIONS section.
IMPORTANT:0CTFSWFBMMHPWFSOJOHDPEFTBOEPSEJOBODFT
#3&8&34(&/&3*$*/45"--"5*0/*/4536$5*0/4 $
5IF*OUFSOBUJPOBM1MVNCJOH$PEFPGUIF*OUFSOBUJPOBM$PEF$PVODJMBOEUIF'PPEBOE%SVH"ENJOJTUSBUJPO
'%"'PPE$PEFNBOVBMEJSFDUUIBUUIJTFRVJQNFOUNVTUCFJOTUBMMFEXJUIBEFRVBUFCBDLnPXQSFWFOUJPO
in compliance with federal, state and local codes. For units installed outside of the U.S.A., make sure that
the installation is in compliance with the applicable plumbing/sanitation code for your area.

INSTALLATION INSTRUCTIONS II11
Front
panel
Style may vary
Style may vary
Front
panel
Terminal
block
Terminal
block
Installation
Leveling
1 Position the brewer on the counter top. Level it left to
right and front to back by turning the bottom of the
legs.
Connect the Water Supply
2 Flush the water supply line prior to installation to
QVSHFBJSBOEEFCSJTGSPNUIFXBUFSmMUFSBOEUVCJOH
3 $POOFDUUIFXBUFSTVQQMZMJOFUPUIFnBSFmUUJOHPO
the back of the brewer. Leave the water supply valve
closed until the power is connected.
Connecting the Power Cord (units without power cord
installed or units being converted from 120 Volt to 200
- 240 Volt operation)
4 Remove the screws that hold the front panel in place
and remove it.
5 Loosen the strain relief on the back of the brewer.
6 On units equipped with an existing 120 Volt power
cord, disconnect the cord from the terminal block
and remove it. Locate, disconnect and cap the
jumper wire between the “C” and “N” terminals on the
terminal block.
7 Feed the end of the power cable, through the strain
relief and into the unit and connect it to the power
block according to the ELECTRICAL SCHEMATIC.
8 Tighten the strain relief and replace the front panel.
9 If a power plug will not be used, connect the power
cable wires directly to the terminals in the junction
box. See the ELECTRICAL SCHEMATIC for the power
supply requirements.
WARNING: Use the leveling legs to level the
brewer only. Do not use them to adjust brewer
height. Do not extend them higher than necessary.
WARNING: Turn off power to the circuit at the
circuit breaker panel before connecting the power
cable to the brewer. Lock out and tag the circuit
breaker.
(5)&3.0130.*-"/0*/45"--"5*0/*/4536$5*0/4ø 071018C
TPX2, TP2 and TPC2 Series
TPX1 and TP1 Series

INSTALLATION INSTRUCTIONS II11
Installing the Power Plug (units that do not have a
pre-installed plug and will be connected to a power
receptacle)
10 Connect the appropriate type of grounded power plug
to the end of the power cord coming from the back of
the unit.
Powering up the Unit
Units Operating with a power plug:
11 Connect the power plug to the appropriate type of
electrical outlet.
All Units:
12 Turn on the water supply valve.
13 Make sure that the circuit breaker supplying power to
the unit is on.
14 Turn the toggle switch on the back of the brewer to the
0/QPTJUJPO5IFXBUFSUBOLXJMMTUBSUUPmMM8IJMFUIF
UBOLJTmMMJOHJOTQFDUUIFXBUFSTVQQMZMJOFGPSMFBLT
Connect the Brewer Wiring (cont.)
WARNING: Connect the power cord to the
appropriate type and size electrical outlet. If the
electrical outlet is not compatible with the power
cord, have it upgraded by a licensed electrician. Do
not modify the power plug. Do not use an extension
cord. Do not use a power cord/plug that is damaged.
(5)&3.0130.*-"/0*/45"--"5*0/*/4536$5*0/4ø 071018C
Back of brewer
Required plug style
varies with circuit
requirements
15 On models that do not come with the control panel
label installed, determine if the brewer will be setup
for one, two or three batch mode. Find the appropriate
label, included with the brewer. The three batch label
IBT-"3(&.&%BOE4."--#3&8POJUUIFUXP
CBUDIMBCFMIBT-"3(&BOE4."--#3&8POJUBOE
UIFPOFCBUDIIBTPOMZ#3&8POJU1FFMUIFQSPUFDUJWF
CBDLJOHPGGPGUIFEFTJSFEMBCFMBOEBGmYJUUPUIFGSPOU
of the universal control module (UCM). Go to the
PROGRAMMING GUIDE section and program the
brewer for the correct model and batch number.
continued...

INSTALLATION INSTRUCTIONS II11
(5)&3.0130.*-"/0*/45"--"5*0/*/4536$5*0/4ø 071018C
Powering up the Unit (cont.)
16 8IFOUIFXBUFSMFWFMJOUIFUBOLSJTFTUPUIFDPSSFDU
volume, the heating elements will turn on automatically.
Depending on the incoming water temperature and
UIFFMFDUSJDBMTQFDJmDBUJPOTUIFXBUFSUBOLUZQJDBMMZ
requires 20 to 30 minutes to reach the factory set
PQFSBUJOHUFNQFSBUVSF8IFOUIFXBUFSIBTIFBUFE
“Ready to Brew” should be on the display.
17 #FGPSFCSFXJOHGPSUIFmSTUUJNFEJTQFOTFPVODFTPG
hot water through the hot water faucet to help purge air
from the tubing inside the brewer.
18 Brew a cycle of at least 12 ounces, to purge any
remaining air from the tubing. See OPERATING
INSTRUCTIONS. During the initial brew cycle and
XIFOFWFSUIFmMUFSJTSFQMBDFEZPVNBZIFBSUIF
TPVOETPGBJSCFJOHQVSHFEGSPNUIFmMUFSUVCJOHBOE
water tank.
IMPORTANT: 8IFOPQFSBUJOHUIFVOJUBUIJHIFS
elevations, reduce the default operating
temperature (200°F/92°C) by 2°F/1°C for each
1000 feet (300 m) of elevation above 4000 feet
(1200 m). See PROGRAMMING GUIDE.

OPERATING INSTRUCTIONS OI6
TP2, OPERATING INSTRUCTIONS 040517NC
Brewing Instructions
2 Center an empty dispenser
under the brew basket.
3 *OTFSUBDMFBOQBQFSmMUFSJOUP
the brew basket.
4 'JMMXJUIUIFQSPQFSBNPVOU
PGHSPVOEDPGGFF-FWFMUIF
DPGGFFJOUIFmMUFS
5 4MJEFUIFmMMFECSFXCBTLFU
JOUPUIFCSFXSBJMTVOEFSUIF
DPOUSPMQBOFM4MJEFJUBMMUIF
XBZCBDLVOUJMJUTUPQT
5IFCSFXFSXJMMCSFXDPGGFFPSUFBCBTFEPOUIFTFUUJOHTQSPHSBNNFEJOUPUIFVOJWFSTBMDPOUSPMNPEVMF6$.5P
DIBOHFUIFTFUUJOHTTFFUIFPROGRAMMING GUIDETFDUJPO
1 5IFCSFXFSTIPVMECF0/
$POmSNUIJTBUUIFSFBSUPHHMF
TXJUDIi3FBEZUPCSFXw
TIPVMECFPOUIFEJTQMBZ*G
UIFCSFXFSJTDPOOFDUFEUPBO
JOUFSMPDLHSJOEFSUIFHSJOEFS
TIPVMECFPO8IFOJOUFSMPDL
DPOOFDUJPOJTNBEFHSJOE
DPGGFFBUUIJTUJNF
6 1SFTTUIFCSFXCVUUPO#SFXJOH
XJMMCFHJOJNNFEJBUFMZ
WARNING - TO AVOID SCALDING, AVOID SPLASHING. ,FFQ CPEZ QBSUT DMFBS PG UIF CSFXFS EVSJOH
CSFXJOH%POPUSFNPWFUIFCSFXCBTLFUXIJMFi#SFXJOHwBQQFBSTPOUIFEJTQMBZ
The G3 ThermoPro Brewer is factory preset for optimal performance.