Cushman HAULER 800 ELiTE 2022 User manual

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INTRODUCTION
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INTRODUCTION
The following symbols appear throughout this manual and on vehicle labels. Your safety is involved when these sym-
bols are used, become familiar with their meanings before reading the manual.
DANGER indicates a hazardous situation that, if not avoided, will result in death or seri-
ous injury.
WARNING indicates a hazardous situation, if not avoided, could result in death or seri-
ous injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or
moderate injury.
The PROHIBITION SAFETY SIGN indicates an action NOT to take in order to avoid hazard.
The MANDATORY ACTION SIGN indicates an action that NEEDS to be taken to avoid a hazard.
Failure to comply with the warnings in this manual can result in severe injury or death.
Read this entire manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have thorough knowledge of the controls and features.
Regular inspections and maintenance, along with good operating techniques, will help
ensure your safe enjoyment of the capabilities and reliability of this vehicle.
This vehicle was designed and manufactured in the United States of America (USA). The standards and specifica-
tions in the following information originate in the USA unless otherwise indicated.
MANUFACTURERS INTENDED USE
This vehicle is designed and manufactured for off road use only. Use on public streets, roads or highways is illegal in
most areas and increases the risk of an accident involving other vehicles and people. This vehicle does not meet
FMVSS (Federal Motor Vehicle Safety Standards) for public street, road or highway use.
Check all laws and regulations before choosing an area to operate your vehicle.
WARRANTY AND REGISTRATION
Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective.
All information, including coverage, limitations, exclusions and how to obtain warranty service is included in the litera-
ture package with the purchase of the vehicle. It can also be obtained from your dealer.
A registration card is included in the literature package with the purchase of the vehicle.
BATTERY PROLONGED STORAGE
NOTICE: Improper storage may damage, destroy or cause permanent loss of battery capacity. Do not exceed
storage time or temperature limits. Batteries must be charged to the correct level before storage.
Storing fully depleted batteries will make them permanently unusable.
Storage Preparation
The optimum storage temperature range is between 65°F and 82°F (18°C and 28°C)
 Charge the battery module based on climate during storage period.
 In cold climates, fully charge the battery module. Make sure that the charging operation is complete and there
are no faults displayed on the charger. The green light on the charger should be on, indicating the charge
cycle is complete.
 In hot climates, store the vehicle with a 30% to 50% charge of battery pack capacity.
 Turn the key to the OFF position and remove it from the key switch.
 Check the run - tow switch under the seat, make sure it is set in the TOW/STORAGE position.
 Turn off all accessories.

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INTRODUCTION
The storage time for properly charged Lithium-Ion batteries supplied with this vehicle varies based on the ambient
temperature.
Setting State of Charge (SOC)
The optional SOC meter or the hand held programmer may be used to determine the state of charge of the battery
module. If the SOC is below 30%, charge the battery module until the state of charge reaches 50%. The charge cycle
may be interrupted by disconnecting the charger from the AC power source first, then from the charging receptacle on
the vehicle. If the SOC is above 50%, operate the vehicle until the SOC is below 50%.
During Storage
Check the state of charge every 30 days. If the SOC is below 30%, charge the battery module until the state of charge
reaches 50%.
Extreme Low Temperature Storage
If the ambient temperature is below -4°F (-20°C) DO NOT:
 turn the vehicle key to the ON position
 drive the vehicle
 tow the vehicle
 charge the vehicle
 operate accessories
 turn the lights on (if equipped)
Returning Vehicle to Service
At the end of the storage period, charge the battery module to 100% before operating the vehicle.
Before charging the vehicle be sure that the ambient temperature is between 14°F (-10°C) and 113°F (45°C) and the
vehicle has had time to adjust to the temperature.
BATTERY DISPOSAL
Lithium-Ion batteries are recyclable:
 Contact the distributor or manufacturer for information on returning or recycling used or damaged battery
packs.
Contact local or state environmental department for disposal information.
Refer to the Maintenance section for additional information.
Temperature Length of Storage Time
-22°F to -4°F (-30°C to -20°C) One month at 100% battery charge, all accessories turned off.
-4°F to 113°F (-20°C to 45°C) Six months at 100% battery charge, all accessories turned off.
113°F to 140°F (45°C to 60°C) One month at 30% - 50% charge, all accessories turned off.

INTRODUCTION
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VEHICLE IDENTIFICATION NUMBERS
Serial number and manufacture date code/PIN plates are located on the vehicle in the following locations (shown
above):
 Serial label Part A and Part B - Located on the frame rail under the drivers seat. Lift seat to access.
 Serial label Part C - Located under the charger receptacle.
 Serial label Part D - Located on the frame tube below the drivers side floorboard.
 PIN label - Located on the frame rail under the passengers seat. Lift seat to access.
 PIN plate - Located on the frame cross member below the floorboard.
Record the vehicle identification numbers in the spaces provided below. These identification numbers are required
when ordering parts from TSV.
Vehicle Model Number: _________________________________________________________________
Frame PIN: __________________________________________________________________________
REPAIR AND PARTS MANUALS
The following manuals can be purchased through a dealer:
 repair manual
 parts manual

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INTRODUCTION

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