Custom Dynamics TruFlex TF5 User manual

Custom Dynamics® TruFLEX®
Installation Instructions
We thank you for purchasing the Custom Dynamics® TruFLEX®
LED Signals. Our products utilize the latest technology and high
quality components to ensure you the most reliable service. We
offer one of the best warranty programs in the industry and we
back our products with excellent customer support, if you have
questions before or during installation of this product please call
Custom Dynamics® at 1(800) 382-1388.
Questions? Call us at: 1 [phone] M-TH 8:30AM-5:30PM / FR 9:30AM-5:30PM EST
06-2016SM
Product Listing for TruFLEX® Instructions
Single Color Amber or Red LED TruFLEX® LEDs in
clear, amber, red or smoked tubing (page 3):
Universal Integrated Run/Brake/Turn TruFLEX® 2
section or 3 section with dual color amber and/or red
LEDs:
Dual Color Amber/Red LEDs, in smoked tube
(page 5):
2 Section Integrated Dual Color TruFLEX® (page 5):
Standard TruFLEX Driving Lights, White LEDs .5
spacing (page 3):
TF5
TF10
TF15
TF20
TF25
TF30
TF40
TF45
TF50
TF55
TF60
TF65
TF75
TF95
TF100
TF115
Amber/Red (pg.4)
TF40ARC
TF40ARS
TF115ARC
TF115ARS
Red/Red/Red (pg.4)
TF115RC
TF115RR
TF115RS
TFDC5S
TFDC10S
TFDC15S
TFDC20S
TFDC25S
TFDC30S
TFDC35S
TFDC40S
TFDC75S
TFDC50S TFDC70S TFDC110S
(requires 2 units for left and right turns)
TF6WC
TF12WC
TF18WC
TF24WC
TruFLEX® Dual Converter Index
Convert TruFLEX® from Single Wire to Dual Wire. Used
for Tail Light and Turn Signal Applications. Example: will
convert single hot wire to: Running (30% Intensity) and
Brake (100% Intensity). Select the Converter Based on
the Number of TruFLEX® LEDs you are Converting from
Single Wire to Two Wire.
Single Color LED Application
TFC1 (5-10 LEDs )
TFC2 (15-25 LEDs)
TFC3 (30-60 LEDs)
TFC4 (65-120 LEDs)
TFC5 (125-160 LEDs)
Dual Color Amber/Red
Application
TFDC1 (5-25 LEDs )
TFDC2 (30-45 LEDs)
TFDC3 (50-110 LEDs)
TFDC90S
TruFLEX® Technical Information:
Board: FR4 LED mounting board
LED's: 120 Degree Viewing Angle, Genesis® Surface Mount type
available in amber, red, or white
Voltage: Wide Operating Range: 9-14 VDC
Current Draw: Approximately 25mA for every 5 LEDs
Wire: 36" (3 ft.) Stranded conductor wire 26 AWG gauge
Housing:
- Flexible UV stable channel engineered for maximum flexibility
- Dimensions: 0.34" Wide X 0.30" High X Length
- Color: Choice of Clear, Amber, Red, or Smoked
- Light Dispersion: Facet design increases LED viewing angle
- End Cap: 100% Sealed with UV Stable Military Grade RTV
(MIL-A-46146)
Mounting: Pre-Taped with 3M™ Automotive Acrylic Plus Attach-
ment Tape
The TruFLEX® product is designed to be used as auxiliary
lighting on any 12VDC system including motorcycles, auto-
mobiles, trucks, boats, ATVs, and snow mobiles for the
following applications:
- Running lights
- Turn signals
- Brake lights
Note: the lower number of the converter = lower running power = more contrast
DOT specifies signal color by location:
Amber = Front or Rear turn
Amber = Front running
Red = Rear run/brake/turn
Red/Red (pg.6)
TF110RR

Installation Instructions - Page 2
Questions? Call us at: 1 [phone] M-TH 8:30AM-5:30PM / FR 9:30AM-5:30PM EST
06-2016SM
General Product Mounting Instructions
ATTENTION
Please read all Information below before Installation
Important: This product is designed and intended
for use as auxiliary lighting only. It is NOT intended
to replace any original equipment lighting installed
on the vehicle and should not be used for that pur-
pose. This product must be wired so that it does not
interfere with any original equipment lighting.
Note: Please read all instructions before beginning
installation. Some wiring knowledge and soldering
experience will be helpful. Consult your vehicle
detailed service manual for wiring information and
color codes. Use a meter or test light to verify wiring
before cutting or tapping any vehicle wiring. If the
steps contained within are beyond your skillset, do
not attempt installation, contact a qualified mechanic
or dealership to assist you.
Safety First: Always wear appropriate safety gear
including safety glasses when performing any elec-
trical work. It is highly recommended that safety
glasses be worn throughout this installation process.
Turn fuel supply valve to the off position before
starting installation. Be sure vehicle is on level sur-
face, secure and cool.
Warning: Disconnect negative battery cable from
battery; refer to owner’s manual. Failure do to so
may result in electrical shock, injury, or fire. Secure
negative battery cable away from positive side of
battery and all other positive voltage sources on
vehicle.
Note: TruFLEX® products are very flexible but will
NOT accommodate hard 90 degree angles. Doing
so can cause stress to the board and the LEDs. The
product also does not flex from side-to-side, it must
be installed in a straight line. Damage or failure from
these types of incorrect installation is not covered
under warranty.
Recommendation: To increase the adhesion pow-
er of the 3M mounting tape, it is recommended to
use 3M Adhesion promotor, sold separately.
Note: 3M Adhesion promotor is classified as a sensitive
chemical and cannot ship any carrier by Air or international.
Custom Dynamics may not be able to ship promotor with
orders in these cases. Contact us for details.
Important: It is recommended that the installation of
this product should be performed in a controlled
environment of 65 F or above. Allow 24 hours for
the tape to properly adhere before riding or washing
the bike.
1. Choose the desired location to mount the LED strip(s).
2. Clean the surface thoroughly before mounting with appro-
priate cleaning method and rubbing alcohol.
3. Note: It is recommended to apply 3M adhesion promotor to
the mounting surface to increase tape adhesion, sold sepa-
rately. If 3M Promotor ampule was purchased, open the vile
and apply generously to the mounting surface. Allow 3-4
minutes to dry.
4. Inspect the vehicle and plan the route the wiring will make
to the connection point. Keep in mind each unit has 36” of
wiring. Consult vehicle detailed service manual for vehicle
wiring information and wire color codes. Use a meter or test
light to verify vehicle wire functions before connecting.
5. Drill holes if necessary in the mounting surface to allow for
the wiring to pass. Feed the wiring through the holes.
6. Remove the Red backing from the Tape and carefully
mount in the desired location, paying attention to the de-
sired level and center. Take care in this step as once the
tape adheres to the surface, it will be very hard to remove
and re-apply and is not recommended.
7. Dress the wiring with shrink tubing (not included) as needed
to protect wiring from sharp metal or openings, then run the
wiring along the chosen route from step 4. Make sure wiring
cannot be accidently cut, pinched, or frayed by moving or
sharp parts. Keep wiring from coming in direct contact with
high heat components.
8. Once you have reached the chosen connection point, trim
any excess wiring from LED wires the and prepare the wir-
ing ends by stripping back the insulation.
Wiring the Connections
1. All single color TruFLEX® are a 2 wire power system.
Black is always Ground, which should be connected to a
suitable ground wire in the vehicle’s wiring harness or di-
rectly to the Negative [ - ] terminal of the battery. The Col-
ored wire is always the Power [ + ] which should be con-
nected to the vehicle turn, brake, or running light positive
power wire depending on desired application.
2. All dual color and 2 or 3 section TruFLEX® will have more
wires depending on configuration, but the same color rules
apply. Black is ground and colored wires are positive.
3. Depending on the type of TruFLEX® you have purchased
(see page 1 for product listing) and which converters pur-
chased, please refer to the corresponding pages for wiring
diagrams and scenarios.

Installation Instructions - Page 3
Questions? Call us at: 1 [phone] M-TH 8:30AM-5:30PM / FR 9:30AM-5:30PM EST
06-2016SM
Part Numbers:
TF5
TF10
TF15
TF20
TF25
TF30
TF40
TF45
TF50
TF55
TF60
TF65
TF75
TF95
TF100
TF115
Single Color Amber or Red LED TruFLEX® LEDs in
clear, amber, red or smoked tubing
Use weatherproof splice connectors or Posi-taps™
for connections or solder wire connections.
Make sure to insulate solder connections with heat
shrink tubing or electrical tape.
If using as Turns, 2 TruFLEX® LED strips are re-
quired for Left and Right Turn.
TruFLEX® Amber or Red: One Function
Colored wire = Positive [ + ]
Black wire = Negative [ - ]
Vehicle Ground [ - ]
Vehicle Run, turn or brake [ + ]
Colored wire = Positive [ + ]
Black wire = Negative [ - ]
TruFLEX® Amber or Red: Hi/Low Function
TFC Dual Converter
Red = High
Orange = Low
Vehicle Ground [ - ]
Vehicle Running light
Vehicle Brake or Turn
= Connection Points
TruFLEX® White Driving Lights : One Function
Colored wire = Positive [ + ]
Black wire = Negative [ - ]
Vehicle Ground [ - ]
Vehicle Constant Power [ + ]
= Connection Points
TF6WC
TF12WC
TF18WC
TF24WC
Standard TruFLEX Driving Lights, White LEDs (.5 spacing)
Part Numbers: Use weatherproof splice connectors or Posi-taps™
for connections or solder wire connections.
Make sure to insulate solder connections with heat
shrink tubing or electrical tape.

Installation Instructions - Page 4
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06-2016SM
Universal Integrated Run/Turn or Run/Brake/Turn TruFLEX® 3 section Amber/Red/Amber
Left Turn = Amber
Black = LED Ground
Yellow = Left Turn
Vehicle Ground
Vehicle Left Turn
Right Turn = AmberCenter Brake = Red
Part Numbers:
3 Section
Amber/Red/Amber:
TF40ARC
TF40ARS
TF115ARC
Use weatherproof splice
connectors or Posi-taps™
for connections or solder
wire connections.
Make sure to insulate solder
connections with heat
shrink tubing or electrical
tape.
*Diagram Shows wiring as
Run/Brake/Turn with TFC
Dual Converter.
Vehicle Right Turn
TFC
Dual
Converter
= Connection Points
Red = Center Brake Red = Brake
Orange = Running
Vehicle Brake
Vehicle Running
*For Single function on Brake,
Omit the Dual Converter. Cap any
unused wires to prevent shorting.
3 Section
Red/Red/Red:
TF115RC
TF115RR
TF115RS
Left Turn = Red
Black = LED Ground
Red = Left Turn
Vehicle Ground
Vehicle Left Turn
Right Turn = RedCenter Brake = Red
Part Numbers: Use weatherproof splice
connectors or Posi-taps™
for connections or solder
wire connections.
Make sure to insulate solder
connections with heat
shrink tubing or electrical
tape.
*Diagram Shows wiring as
Run/Brake/Turn with TFC
Dual Converter.
*Some models may have
individual ground wires for
each board section.
Vehicle Right Turn
TFC
Dual
Converter
= Connection Points
Red = Center Brake Red = Brake
Orange = Running
Vehicle Brake
Vehicle Running
*For Single function on Brake,
Omit the Dual Converter. Cap any
unused wires to prevent shorting.
*Dual Converters may be applied
to left and right turn sections for
low high operation. Scenario not
shown.
Red = Left Turn
Universal Integrated Run/Turn or Run/Brake/Turn TruFLEX® 3 section Red/Red/Red
Yellow = Right Turn

*For Single function on Brake, Omit the
Dual Converter. Cap any unused wires to
prevent shorting.
Installation Instructions - Page 5
Questions? Call us at: 1 [phone] M-TH 8:30AM-5:30PM / FR 9:30AM-5:30PM EST
07-2017
TFDC5S
TFDC10S
TFDC15S
TFDC20S
TFDC25S
TFDC30S
TFDC35S
TFDC40S
TFDC75S
Black = Left LED Grounds Black = Right LED Grounds
Vehicle Ground
TruFLEX® Dual Color Amber/Red LEDs, in smoked tube
Vehicle Left Turn
Vehicle Right Turn
Yellow = Left Turn LEDs Yellow = Right Turn LEDs
Red = Right Red LEDs
Red = Left Red LEDs
Orange = Left
Low Running
Orange = Left
Low Running
Vehicle Brake-both
Vehicle Running
Part Numbers:
= Connection Points
Dual Color Technology - Hi Contrast Amber LEDs over-
ride the Red when Vehicle Turn Signal is engaged.
Use weatherproof splice connectors or Posi-taps™ for
connections or solder wire connections.
Make sure to insulate solder connections with heat
shrink tubing or electrical tape.
*Diagram Shows wiring as Run/Brake/Turn with TFC Dual Converter.
*2 Units are required for left and right turns.
*For Single function on Brake, Omit the Dual Converter. Cap any unused
wires to prevent shorting.
TruFLEX® Dual Color 2 Section 50/50 split Amber/Red (Run/Brake/Turn)
Part Numbers:
Left Turn Brake Right Turn Brake
Black = LED Ground
Yellow = Left Turn
Red = Brake
Black = LED Ground
Yellow = Right Turn
Red = Brake
2 Section
Amber/Red
TFDC50S
TFDC70S
TFDC90S
TFDC110S
Vehicle Ground
Use weatherproof splice connectors
or Posi-taps™ for connections or
solder wire connections.
Make sure to insulate solder con-
nections with heat shrink tubing or
electrical tape.
Vehicle Left Turn
Red = Vehicle Brake
Vehicle Brake
= Connection Points
Vehicle Running
Orange = Running Low intensity
TFC
Dual
Converter
Vehicle Ground
Vehicle Right Turn
TFC
Dual
Converter
Note: Only (1) dual converter
required for these parts.

Installation Instructions - Page 6
Questions? Call us at: 1 [phone] M-TH 8:30AM-5:30PM / FR 9:30AM-5:30PM EST
06-2016SM
Universal Integrated Run/Turn or Run/Brake/Turn TruFLEX® 2 section Red/Red
Left Brake/turn Right Brake/turn
TruFLEX® TF110RR 2 Section 50/50 split Red/Red (Brake/Turn Only)
Internal Board Split
Black = Left Turn Ground
Purple = Left Turn/Brake
Brown = Right Turn/Brake
Black = Right Turn Ground
Left Brake/turn Right Brake/turn
TruFLEX® TF110RR 2 Section 50/50 split Red/Red (Run/Brake/Turn w/converters )
Internal Board Split
Black = Left Turn Ground
Purple = Left Turn/Brake
Brown = Right Turn/Brake
(For use on Vehicles with Integrated Brake and Turn Signals)
Black = Right Turn Ground
1
TFC
Dual
Converter
1
Vehicle Ground
Vehicle Ground
Vehicle Left Brake/Turn
Vehicle Running
Vehicle Right Brake/Turn
Orange = Running Low intensity Orange = Running Low intensity
Red = Brake/turn
Red = Brake/turn
Vehicle Ground
Vehicle Left Brake/Turn
Vehicle Right Brake/Turn
Vehicle Ground
(For use on Vehicles with Integrated Brake and Turn Signals)
Use weatherproof splice connectors or
Posi-taps™ for connections or solder
wire connections.
Make sure to insulate solder connections
with heat shrink tubing or electrical tape.
Part Number:
TF110RR
= Connection Points
Use weatherproof splice connectors or
Posi-taps™ for connections or solder
wire connections.
Make sure to insulate solder connections
with heat shrink tubing or electrical tape.
*Diagram Shows wiring as Run/Brake/Turn with
TFC Dual Converter.
Part Number:
TF110RR
= Connection Points