
Examination,repair,replacementoflimitedlifecomponents
Withproperuse,batterymaintenance,andregularinspection,therearenolimitedlifecomponentsthatrequireroutine
replacement.
Safetydevicesandsystemsrequiringchecks
Checksafetyfunctionsaspartofdailyinspection.Checkthatthemechanicalbrakesareholding.
Storage
Afterperiodsofstorage,exposuretoextremesofambientconditionsͲheat,cold,moisture,dustetc.inspectthemachine.
RefertothePreͲDelivery/FrequentInspectionChecklistintheMaintenanceManual.
MajorAlterationsorRepairs
Anyalterationsmustbeapprovedbythemanufacturer.Majorrepairs,whichaffectthestability,strength,orperformance
ofthemachinemustalsobeapprovedbythemanufacturer,recorded,andincludemachineinspectionandtesting.Never
attachpiperacks,materialliftingdevices,ormakeanyotheralterationthatisnotpartoftheintendeddesignofthe
machine.
InspectionandRegularMaintenanceChecklists
CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT RECOMMENDED
INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN
INJURY OR DEATH OF THE OPERATOR.
Regularinspectionandconscientiousmaintenanceisimportanttoefficienteconomicaloperationofthismachine.Itwill
helptoassurethatequipmentwillperformsatisfactorilywithaminimumofserviceandrepair.Makechecksatthestated
intervalsormorefrequentlyifrequiredbylocaloperatingconditions.Thefollowinginspectionchecklistsarerequiredand
includedinthismanual:
PreͲStart(Requiredbeforeoperationateachworkshift)
MonthlyBatteryMaintenance
Frequent(Requiredatintervalsnotmorethanthreemonths)
PreͲDelivery/Annual(Requiredatintervalsnotmorethantwelvemonths)
TheratedlifeofthemachineisLightIntermittentDuty(typicaluse10years,40weeksperyear,20hperweek,5loadcycles
perh).
MonthlyBatteryCare
WARNING
THISCHECKLISTMUSTBEUSEDATMONTHLYORAFTEREVERY100HOURSOFUSE.FAILURETO
DOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.
MODELNUMBER_____________SERIALNUMBER______________
1. KeepinspectionrecordsupͲtoͲdate.
2. Recordandreportalldiscrepanciestoyoursupervisor.
3. Adirtymachinecannotbeproperlyinspected.
YͲYes/AcceptableNͲNo/UnacceptableRͲRepaired
Description Y N R
1. Removebatterycabinetcover.
2. Removebatterycapsandcheckfluidlevel.
3. Filleachcell(ifneeded)tosplitringwithdistilledwater.
4. Reinstallcaps.
5. Washalldirt,debris,acid,etc.,offbatterywhenevercorrosionisdetected.Useasolutionof
5Ͳtsp.bakingsodaperquartofwarmwater.
6. Coatterminalswithacommerciallyavailablecoating.
Part #SUPO-615E
Rev L
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PrestartInspectionChecklist
WARNING
THISCHECKLISTMUSTBEUSEDATTHEBEGINNINGOFEACHSHIFTORAFTEREVERYSIXTOEIGHTHOURSOFUSE.
FAILURETODOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.
MODELHBǦP830CESERIALNUMBER______________
1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
DescriptionY N R
VisualInspections
Checkthattherearenodamaged,dented,orbentstructuralmembers.
Therearenolooseormissingparts.
Checkthatwarningandinstructionallabelsarelegibleandsecure.Ensurethatloadcapacityisclearly
marked.
Checktheplatformrailsandsafetygatefordamage.
Platformandbasecontrolsarenotmissing,damaged,ordisconnected.
Electricalcablesandwiresarenottorn,frayed,ordisconnected.
Hydraulichosesarenottornorloose,andtherearenoleaks.Checkthathosesandthecableshaveno
wornareasorchafing.
Checkthehydraulicfluidlevelwiththeplatformfullylowered.
Checkthetiresfordamage.
Checkthatallsnapringsaresecureingroovesonpivotpins.
FunctionalTests
Gateclosesautomaticallyandlatches(alignmentcanbeadjustedwithscrewontoeboardorrailingif
necessary).
PlatformControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
Up/DownControls(Elevates,Lowers,Enablebuttonmustbepressed)
BaseControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
KeySwitch(SelectsPlatformControl,GroundControl,orOff)
Up/DownRockerSwitch(Elevates,Lowers)
Alarm(Notdamaged,soundsfordescent,overload)
LED(Flasheswhenoverloaded)
Wheels:Frontandrearwheelsrotatefreely.
Brakesengageandholdwhenplatformelevated.
Platformdoesnotelevatewhenoverloaded.
Whenoverloaded,platformstopselevatingwhenataheightbetween81cmand94cmfromthe
ground.
Part #SUPO-615E
Rev L
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