CUSTOM TRUCK LOAD KING User manual

USER MANUAL
LOAD KING
FRONT BUMPER WINCH

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Table of Contents
INTRODUCTION................................................................................................................... 4
DEFINITIONS USED IN THIS MANUAL................................................................................... 5
SAFETY WARINGS................................................................................................................ 5
FRONT BUMPER WINCH LABELS.......................................................................................... 6
FRONT BUMPER WINCH ASSEMBLY PARTS .......................................................................... 8
FRONT BUMPER WINCH ASSEMBLY (BMP00002)............................................................... 10
DIGGER FRONT WINCH OVERRIDE - SCHEMATIC................................................................ 12
FRONT BUMPR WINCH OVERRIDE - SCHEMATIC................................................................ 13
OPERATION....................................................................................................................... 14
ADDITIONAL RESOURCES .................................................................................................. 15
SERVICE AND MAINTENANCE............................................................................................ 15
REVISION CONTENT .......................................................................................................... 16

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INTRODUCTION
Company
Load King has been producing quality trailers since 1956. We are located in Elk Point, South Dakota.
Although the trailer industry is an ever-changing environment and we’ve seen many changes over the years,
we have remained commied to the simple philosophy that we will make a reasonable prot through the de-
signing, manufacturing, and markeng of top quality products that we can always be proud to call Load King.
We have not, and will not, compromise in this area.
Quality shows in all facets of an operaon, from the moment you make your rst phone call for a product in-
quiry to the me you sell your used equipment and realize you’ve received top dollar on your sale. We con-
nue to strive for excellence in every area and never quit trying to improve. We have earned our reputaon
believing that quality is value and value sells products.
Through our shared Engineering, Markeng and Sales teams, Load King and Custom Truck One Source bring
that tradion of quality and value to another market with the Load King FRONT BUMPER WINCH.
About Custom Truck One Source
Beginning in February of 2015, three family-owned and operated companies (Custom Truck & Equipment,
Ulity Fleet Sales and Forestry Equipment of VA) joined together to form what is now Custom Truck One
Source. Shortly aer its incepon, UCO Equipment became a part of the CTOS family along with TNT Equip-
ment six months later. In December 2015, CTOS welcomed its sixth company under its brand, Load King, a
leading manufacturer of high-quality and customizable trailers.
The announcement of the partnership represented the plaorm’s collecve commitment to the connued
growth and dominance of each legacy company’s individual oerings, now compounded to leverage the ex-
perse of the team and, ulmately, beer serve loyal CTOS customers all over the world. CTOS will build up-
on the market posions of each legacy company, while serving as a single source supplier of specialty equip-
ment and services for the ulity and heavy equipment industries. The ulity and heavy equipment plaorm
collecvely oers sales, rentals, parts and aer market services, remanufacturing, customized equipment and
transportaon.

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DEFINITIONS
Denions Used in this Manual
The following table describes text and symbols used to highlight important informaon.
Table—1
Safety Warnings
WARNING: Do not work or stand on top of the bumper without proper fall protecon.
Signal
Word Symbol Explanation
DANGER Danger is used to alert readers about an immediate and serious hazard that
will likely be fatal.
WARNING
Warning is used to alert readers about the potenal for serious injury or
death or serious damage to equipment.
CAUTION
Cauon is used to alert readers about the potenal for anything from moder-
ate injury to serious equipment damage or destrucon.
READ Read is used to alert readers of informaon to be read on machinery
NOTE
Note is used for a p or suggeson to help readers carry out a procedure suc-
cessfully.

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FRONT BUMPER WINCH LABELS
1
3
2
5
4
7
7
6
6

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FRONT BUMPER WINCH LABELS
12
34
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 7376102827 DANGER DECAL 1
2 1006826 DANGER ELECTROCUTION HAZARD DECAL 1
3 1006827 GENUINE PARTS DECAL 1
4 437033 ENGINE BUTTON DECAL 1
5 433560C THROTTLE BUTTON DECAL 1
6 1006828 “IN” DECAL 2
7 1006829 “OUT” DECAL 2
67

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FRONT BUMPER WINCH ASSEMBLY PARTS
5
1
2
4 3

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ITEM NO. PART NUMBER DESCRIPTION QTY.
1 BMP00002 20K WINCH BUMPER W/CURBSIDE CAPSTAN 1
2 AS-210-TP5/8X201 5/8X20 1 FT WINCH CABLE W/SWIVEL HOOK 1
3 BMP00037* BUMPER BRACKET RH 1
4 BMP00038* BUMPER BRACKET LH 1
5 1005455 CAB CONTROLS, UTILITY BUMPER WINCH 1
FRONT BUMPER WINCH ASSEMBLY PARTS
*NOTE: Items #3 and #4 (BMP00037 AND BMP00038) are chassis specic. Contact Load King for quesons
regarding the replacement of these parts.

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FRONT BUMPER WINCH ASSEMBLY (BMP00002)

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FRONT BUMPER WINCH ASSEMBLY (BMP00002)
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 BMP00006 BUMPER WELDMENT W_CAPSTAN 1
2 BMP00004 TWG 20K WINCH W CAPSTAN 1
3 BMP00025 DOOR LATCH McM# 11585A71 3
4 BMP00026 BUMPER VERTICAL ROLLER 2
5 BMP00027 ROLLER BRG McM# 2938T570 8
6 BMP00028 BUMPER HORIZONTAL ROLLER 2
7 MP5-5514 EXTERNAL RETAINING RING HD 4
8 BMP00029 BUMPER VERT ROLLER PIN 2
9 BMP00031 EXTERNAL RETAINING RING HD 4
10 BMP00030 BUMPER HORZ ROLLER PIN 2
11 MP5-0096-114 HHCS 1/2-13 x 1 3/4 LG GR8 12
12 MP5-5513-10 LOCK WASHER 1/2 12
13 MP5-1412-807 HEX NUT 1/2-13 12
14 BMP00036 SHIM PLATE 2

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DIGGER FRONT WINCH OVERRIEDE — SCHEMATIC

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FRONT BUMPER WINCH OVERRIDE — SCHEMATIC

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OPERATION
CONTROLS
1
23
4
1
ITEM DESCRIPTION
1 Outside - In/out lever
2 Stop/start engine push/release
3 Two speed throle push/release
4 Interior Cab - In/out lever
4
NOTE: Two speed throle push/release
buon only available on certain models.

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OPERATION
VECHILE RECOVERY
WARNING: When using a sheave block with the winch for vehicle recovery, only use one of the
proper set up methods as shown below.

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ADDITIONAL RESOURCES
For informaon regarding winch operang instrucons, service and maintenance, and winch
components, refer to the provided hydraulic winch manufacturer manual shown below.
SERVICE AND MAINTENANCE
For service and maintenance, replacement parts:
Contact the Call & Informaon Center at 833-CT1S-911 (833-281-7911) or email: [email protected]
ITEM MANUAL NAME
1 HYDRAULIC WINCHES 20BBX5L2G & 20BBX5R2G

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REVISION CONTENT
REVISION DATE DESCRIPTION
A06/17/19 INITIAL RELEASE
B06/30/20 ADDED VEHICLE RECOVERY INSTRUCTIONS

Load King
PO Box 427
Elk Point, South Dakota, USA 57025-0427
Toll Free: [phone]