CVS Controls Ltd. 657 User manual

CVS Type 657
Diaphragm Actuator
Sizes 30-70
All CVS Controls equipment, including actuators, are
to be installed and maintained in accordance with
instructions supplied by CVS Controls. Only
qualified personnel may install and service the
actuator, and, if necessary, contact a gas service
person.
Introduction
The CVS Type 657 Actuator is used for the
automatic operation of control valves, and is
designed as a direct acting, spring-opposed
diaphragm. By varying the pneumatic loading
pressure on the actuator diaphragm, the valve plug
within the body will open, close or throttle.
When the loading pressure is increased within a
direct-acting diaphragm actuator the actuator stem
moves downward, compressing the spring. A
decrease in pressure will cause actuator stem to
move upward with the decompression of the spring
(Figure 2).
The valve plug action of the CVS Type 657 Actuator
can be set to “push down to close” or “push down to
open” and will then either open or close the control
valve upon failure of the loading pressure. When the
loading pressure fails, the diaphragm of the actuator
moves to the extreme upward position and performs
the selected action.
Refer to Table 1 for the specifications for various
sizes of CVS Type 657 Actuators. All accessories
used with the CVS 657 have individual manuals
which should be consulted regarding installation,
operation and maintenance.
Instruction Manual
Installation
The CVS Type 657 Diaphragm Actuator is usually
delivered furnished mounted on a CVS Controls
valve body. When installing the valve body into the
pipeline, consult the instructions for that particular
valve body. Should you have any questions during
the installation procedure, consult your CVS
Controls representative.
The loading pressure is connected to the NPT
connection in the top of the diaphragm case (1/4”
for sizes 30 through 60, 1/2” size 70). With larger
sizes, it may be beneficial to reduce the connection
down
Figure 1: CVS Type 657 Actuator
Head Office
3900 – 101 Street
Edmonton, Alberta, Canada T6E 0A5
Office: [phone]
Fax: [phone]
Website: www.cvs-controls.com E-Mail: [e-mail]
Calgary Sales Office
3516 114 Avenue SE
Calgary, Alberta, Canada T2Z 3V6
Office: [phone]
Fax: [phone]
1

Table 1: CVS Type 657 Diaphragm Actuator
Actuator Size 30 34 40 45 46 50 60 70
Nominal Effective Area
(Sq.In.) (Diaphragm)
46 69 69 105 156 105 156 220
Yoke Boss Size Diameter
(In.)
2-1/8 2-1/8 2-13/16 2-13/16 2-13/16 3-9/16 3-9/16 3-9/16
Valve Body Stem Size (In.) 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4
Maximum Allowable Stem
Force (Lbs)
2300 2300 2700 5650 7550 5650 6800 8800
Maximum Travel (In.) 3/4 1-1/8 1-1/2 2 2 2 2 3
Maximum Diaphragm Case
Pressure (PSI)*
140 75 75 60 50 60 50 65
Approximate
Weight
Kg
16
22
23
37
49
42
53
107
Lb
36
48
51
82
107
92
116
235
*Maximum allowable diaphragm case pressure may be used only when maximum allowable stem forces are not exceeded.
Installation cont’d
to 1/4”. Pipe or tubing may be used, and should be
run to the output pressure connection on the
automatic controller. Avoid transmission lag in the
control signal by keeping the length of pipe or
tubing as short as possible. When long distances
are involved, install a valve positioner on the
actuator. If the valve positioner is provided as part
of the original equipment, the loading pressure
connection will be made at the CVS Controls
manufacturing facility.
If the CVS Type 657 Diaphragm Actuator is
shipped alone for field mounting, it should be
mounted onto the valve body and secured in place
with the yoke locknut. Clamp the actuator stem
and valve plug stem together using the stem
connector to provide the proper valve travel. Refer
to the “Assembly Instructions” section of this
manual for complete instructions.
For ease of service, ensure that the control valve is
located for easy access and serviceability with
room above for accessibility. Ensure that sufficient
room is provided below should removal of the
actuator and valve plug be necessary.
Operation and Adjustment
Refer to the nameplate on the yoke of the actuator
for details on the specific construction and
operating range. The requirements of your specific
application will dictate the spring and diaphragm
used in your CVS Type 657 Actuator. When in
service, the actuator will create full travel of the
valve plug when diaphragm pressure is applied
according to the range indicated on the name
plate. Generally, the diaphragm pressure range is
3 to 15 PSI or 6 to 30 PSI, but other ranges may be
used.
Pressure within the valve body creates forces on
the valve plug which directly affect the actual
operating diaphragm pressure range. When
pressure conditions in the valve body are different
from those indicated in the factory settings, the
valve may not stroke completely over the indicated
range. To achieve correct travel for the diaphragm
pressure range utilized, a simple spring adjustment
is necessary. Note, however, that the actuator
spring has a fixed pressure span and that
adjustment of the spring compression simply shifts
this span up or down to make the travel of the valve
correspond with the diaphragm pressure range.
SPRING
LIFTS
AIR
PUSHES
D O WN
Type 657 Direct Acting
Diaphragm Actuator
S TE M M OVES U P WAR D WI TH
LOSS OF OPERATING MEDIUM
Figure 2: Schematic of CVS Type 657 Actuator
2

Operation and Adjustment cont’d
The CVS Controls nameplate indicates a “bench
set” pressure range in addition to a standard
diaphragm pressure range. The “bench set”
pressure range indicates the range required to
completely stroke the valve with out any pressure
in the valve body, for example as if the valve
were being tested on the work bench. While In
service, however, with the specified pressure
drop applied across the valve, it should stroke
over the standard diaphragm pressure range as
indicated on the nameplate.
Once the control valve has been installed and
connected to the controller, it should be tested for
correct travel, lack of friction and correct action
(air-to-open or air-to-close) to match the
controlling instrument. To ensure the most
effective operation, the actuator stem and the
valve plug stem must move freely when
responding to the loading pressure change on
the diaphragm.
Disassembly Instructions
Although the following instructions describe how
the CVS Type 657 Diaphragm Actuator can be
completely disassembled, when inspection or
repairs are required, only disassemble those
parts required to accomplish the job.
Consult Figure 4, and proceed as follows for
disassembly:
1. Bypass the control valve and exhaust any
actuator loading pressure to atmospheric.
Disconnect the actuator supply line and any
leakoff piping.
2. Relieve all pressure from the spring by
threading the spring adjuster (key 2) out of
the yoke.
3. To remove the valve body from the actuator,
separate the stem connector (key 21) and
remove the yoke locknut.
4. Loosen the stem locknuts (keys 13 and 14),
remove the two cap screws and separate the
stem connector.
5. Loosen the diaphragm case cap screws and
nuts (keys 19 and 20) and remove the upper
diaphragm case.
6. Remove the molded diaphragm (key 6).
7. Extract the diaphragm plate and actuator
stem (keys 5 and 3) as an assembly. These
parts can be further separated if required.
8. Remove the actuator spring (key 1) and
spring seat (key 4).
9. If necessary, remove the lower half of the
diaphragm case (key 8) by loosening the cap
screws.
10. Removing the spring adjuster will complete the
disassembly.
Assembly Instructions
1. The CVS Type 657 Actuator can be assembled in
the reverse order of the disassembly instructions.
These additional steps below will assist with
proper assembly and continued operation.
2. Apply lubricant to the threads and spring seat
bearing surface of the spring adjuster (See
location marked “LP” on Figure 4).
3. Ensure that the spring seats and the lower seat
align properly and rest against the diaphragm
plate.
4. Use a criss-cross pattern to evenly tighten the
nuts on the casing bolts.
5. If the stem locknuts were removed during
disassembly, install them onto the valve plug
stem and place the travel indicator (key 12) with
the cupped side downward.
6. Secure the actuator onto the valve body using
the yoke locknut.
7. Assemble the stem connection as follows
according to the required action:
a. Mounted on Body with “Push Down to
Close” Valve Plug
i. When the body is assembled and the
actuator is mounted, ensure the valve
plug is in the closed position.
ii. Once the locknuts are secured onto the
stem, set the travel indicator disc onto
the locknuts with the cupped portion
facing downward.
iii. Raise the valve plug off of the seat, with
the travel specified on the nameplate, or,
pressure the actuator until the stem
moves down the specified valve travel.
iv. Install the stem connector by clamping
the actuator stem to the valve stem.
v. Raise the indicator disc to the stem
connector, using the locknuts to tighten
in position.
vi. Ensure that the desired total travel is
available by cycling the actuator. This
will also demonstrate that the valve plug
seats properly. If necessary, minor travel
adjustments can be made by slightly
loosening the stem connector, tightening
the locknuts and screwing the stem
either into or out of the stem connector
using a wrench on the locknuts.
3

vii. Once the valve travel has been
accomplished, secure the stem
connector, lock the travel indicator
disc against the connector using the
locknuts, and adjust the travel
indicator scale (key 16) to show
valve plug position.
viii. Using a gauge, measure the
pressure delivered to the actuator.
Make any adjustments on the
actuator, or the positioner, to set the
starting point of valve travel and
ensure full range of travel as desired.
b. Mounted on Body with “Push Down to
Open” Valve Plug
i. Attach the locknuts to the stem and
set the travel indicator disc into
position.
ii. Raise the valve plug to the closed
position. On larger body sizes, a pry
bar may be inserted through the
body line flange opening. If the valve
is located in a pipeline application,
you may remove the bottom flange
and raise the valve plug from below.
iii. Install the stem connector and
ensure that the actuator stem
threads are fully engaged.
iv. Install the two cap screws in the
stem connector to clamp the actuator
stem to the valve stem.
v. If a pry bar has been used, remove it
now. If the bottom flange has been
removed, replace it now.
vi. Apply loading pressure to the
diaphragm case and move the valve
plug down off of its seat.
vii. Rotate the valve plug stem into the
stem connector approximately 1/8”.
Slightly tighten the stem locknuts to
move the travel indicator to the
proper position.
viii. Check the availability of desired
travel by fully cycling the actuator.
The valve plug should seat before
the upper travel stop. If required,
minor adjustments to total travel can
be made by slightly loosening the
stem connector, tightening the
locknuts and screwing the stem
either into or out of the stem
connector using a wrench on the
locknuts.
Note: When making adjustments to
the valve stem, do not rotate the valve
stem more than the 1/8” that it was
screwed into the actuator stem in step
“vii”. Over rotating the valve stem
will prevent the valve from shutting
off.
ix.Proceed with steps “vii” and “viii” as
in section “A” above.
Serial Number
Each CVS Type 657 Actuator has a serial
number, stamped on the nameplate. When
corresponding with your CVS Controls
representative, always refer to that serial number
when requiring replacement parts or technical
information.
CVS Type 657 Actuator Parts List
The following parts list includes complete part
numbers for components of the CVS Type 657
Actuator that are generally replaceable in the field,
and are most commonly used. Key numbers
correspond to those in Figure 4. If materials and
parts are required, but are not outlined in this
literature, consult your CVS Controls
representative. Include the serial number of your
actuator in all correspondence regarding
replacement parts.
Figure 3: Nameplate on CVS Type 667 Actuator
4

CVS Type 657 Actuator
Figure 4: CVS Type 657 Actuator Assembly Drawing
Table 3: Parts List
Key
Description
Part Number
1
Actuator Spring
Consult CVS Controls
2 Spring Adjustor
Size 30
CVS1E792924102
Sizes 34, 40
CVS1E807324102
Sizes 45, 46, 50, 60
CVS1E832624102
Size 70
CVS1N129724102
3 Actuator Stem
Steel, CD PL
Size 30
CVS1E792824102
Size 34
CVS1E872924102
Size 40
CVS1E807124102
Sizes 45, 46
CVS1J332924102
Sizes 50, 60
CVS1E832424102
Size 70
Up to 2” Travel
CVS1N129424102
Over 2” Travel
CVS1N132524102
4 Lower Spring Seat
Size 30, Steel
CVS1U425623122
Sizes 34,40, Steel
CVS1R179923122
Sizes 45, 46, 50, 60, Steel
CVS1R180023122
Size 70, Cast Iron
CVS1N129619052
5 Diaphragm Plate
Cast Iron
Size 30
CVS2E880419042
Sizes 34,40
CVS3E880519042
Sizes 45, 50
CVS2E831519042
Sizes 46, 60
CVS2E847519042
Size 70
CVS2N127019042
Table 2: Parts Reference
Key
Part Name
1
Actuator Spring
2
Spring Adjuster
3
Actuator Stem
4
Spring Seat
5
Diaphragm Plate
6*
Diaphragm
7
Upper Diaphragm Case
8
Lower Diaphragm Case
9
Yoke
10
Cap Screw
11
Cap Screw
12
Travel Indicator
13
Hex Nut
14
Hex Jam Nut
15
Self-Tapping Screw
16
Travel Indicator Scale
17
Nameplate
18
Drive Screw
19
Cap Screw
20
Hex Nut
21
Stem Connector
22
Twin Speed Nut (not shown)
23
Pipe Bushing (Size 70 only)
(not shown)
* Recommended spare part
5

CVS Type 657 Actuator
Parts List continued
Key
Description
Part Number
6 Diaphragm
Nitrile
Size 30
CVS2E791902202
Sizes 34, 40
CVS2E670002202
Sizes 45, 50
CVS2E859502202
Sizes 46, 50
CVS2E859702202
Size 70
CVS2N126902202
7
Upper Diaphragm
Casing
Steel
Size 30
CVS2E791528992
Sizes 34, 40
CVS2E806028992
Sizes 45, 50
CVS3E830928992
Sizes 46, 60
CVS2E847228992
Size 70
CVS2N126628992
8
Lower Diaphragm
Casing
Steel
Size 30
CVS2E792225062
Sizes 34, 40
CVS2E806325062
Sizes 45, 50
CVS3E831625062
Sizes 46, 60
CVS2E847425062
Size 70
CVS2N127125062
9 Yoke
Cast Iron
Size 30
CVS3E792619042
Size 34
CVS2E869619042
Size 40
CVS3E807019042
Sizes 45, 46
CVS2E903719042
Sizes 50, 60
CVS3E832319042
Size 70
CVS3N127319042
10 Cap Screw
Steel, CD PL
Size 30
CVS1E798032982
Sizes 34, 40
CVS1E760432992
Sizes 45, 46, 50, 60, 70
CVS1E775432982
11 Cap Screw
Push Down to
Close Valve
Size 30 (6 req’d)
CVS1D529824052
Sizes 34, 40 (6 req’d)
CVS1A368424052
Sizes 45, 46, 50, 60 (8 req’d)
CVS1A368424052
Size 70
CVS1N129328992
Push Down to
Open Valve
Size 30 (3 req’d)
CVS1D368424052
Sizes 34, 40 (3 req’d)
CVS1A368424052
Sizes 45, 46, 50, 70 (4 req’d)
CVS1A368424052
Size 70 (9 req’d)
CVS1N129328992
12 Travel Indicator, SST
Sizes 30, 34
CVS1E793138992
Sizes 40, 45, 46
CVS1E807238992
Sizes 50, 60, 70
CVS1B832838992
13 Hex Nut, SST
Sizes 30, 34 (2 req’d)
CVS1P131224142
Size 40, 46
CVS1A413224122
Sizes 50, 60, 70
CVS1A375424122
14 Hex Jam Nut, SST
Size 40
CVS1A353724122
Sizes 45, 46 (2 req’d)
CVS1A353724122
Sizes 50, 60, 70
CVS1A351124122
15
Self-tapping Screw,
SST
Sizes 30, 34, 45, 46 (2 req’d)
CVS11793238992
Sizes 50, 60, 70 (2 req’d)
CVS1E831338992
16
Travel Indicator Scale, SST
See following Table 4
17
Nameplate, SST
CVS12B6508X0A2
18
Drive Screw, SST (4 req’d)
CVS1A368228982
19
Cap Screw, Standard
3/8” Bolt
Size 30, 34, 40, 45, 50, 60
1” bolt
Size 70
1-1/4” bolt
20
Hex Nut, Standard 3/8” Nut
1” Nut
21 Stem Connector, STL
Sizes 30, 34
CVS1E7977000A2
Size 40
CVS1F659225142
Sizes 45, 46
CVS1J3330000A2
Sizes 50, 60
CVS1E8337000A2
Size 70
CVS1H8655000A2
22 Twin Speed Nut, SST
Sizes 30, 34
CVS1E793938992
Sizes 40, 45, 46
CVS1E808438992
Sizes 50, 60, 70
CVS1E833538992
23
Pipe Bushing,
Steel, PL
Size 70 CVS1C379026232
6

Table 4: Travel Indicator Scale
Actuator Size
Part Numbers
3/4” Travel
1-1/8” Travel
1’1/2” Travel
2” Travel
3” Travel
30, 34
CVS1E793638992
40, 45, 46
CVS1E808138992
CVS1E808228992
CVS1E808338992
CVS1R444538982
50, 60
CVS1E833138992
CVS1E833128992
CVS1E833338992
CVS1E833428992
70
CVS1E833138992
CVS1E833238992
CVS1E833338992
CVS1E833438992
1N129838992
Table 5: Thrust Capabilities by Input Signal Range
Travel Actuator
Size
Pressure
Range to
Actuator
Diaphragm
Thrust
Capabilities
mm
Bar
N
19
30
0.2-1
2250
0.4-2
3890
34
0.2-1
3380
0.4-2
5830
29
40
0.2-1
3380
0.4-2
5530
45
0.2-1
4670
0.4-2
8410
46
0.2-1
6940
0.4-2
13,190
38
50
0.2-1
5140
0.4-2
8410
60
0.2-1
6940
0.4-2
13,190
51 70
0.2-1
7930
0.4-2
18,590
Inch
Psig
Lb
3/4
30
3-15
506
6-30
874
34
3-15
759
6-30
1311
1-1/8
40
3-15
759
6-30
1242
45
3-15
1050
6-30
1890
46
3-15
1560
6-30
2964
1-1/2
50
3-15
1155
6-30
1890
60
3-15
1560
6-30
2964
2 70
3-15
1760
6-30
4180
7

Rev 2 12/05
Printed in Canada
Head Office
3900 – 101 Street
Edmonton, Alberta, Canada T6E 0A5
Office: [phone]
Fax: [phone]
Website: www.cvs-controls.com E-Mail: [e-mail]
Calgary Sales Office
3516 114 Avenue SE
Calgary, Alberta, Canada T2Z 3V6
Office: [phone]
Fax: [phone]
8