CVS Controls Ltd. 67CFR User manual

CVS 67CFR Pressure Reducing
Instrument Supply Regulator
INTRODUCTION
The CVS Controls 67CFR Filter regulator is a
pressure reducing supply regulator typically used
for pneumatic and electro-pneumatic controllers,
as well as other instrumentation equipment. The
CVS 67CFR provides constant, clean air or gas
supply to devices requiring reduced pressures for
control.
These Installation Instructions provide installation
and Start Up procedures for the CVS 67CFR
Regulator. Should additional maintenance or part
information be required, please refer to the
CVS 67 CFR Instruction Manual.
SPECIFICATIONS
Temperature – Nitrile Standard
-40oC to 82oC (-40oF to 180oF)
Maximum Inlet Pressure:
250 psig (17.2 bar)
Maximum Outlet Pressure:
50 psi (3.4 bar) over outlet pressure setting
Outlet Pressure Ranges:
0 to 35 psig (0 to 2.4 bar)
0 to 60 psig (0 to 4.1 bar)
0 to 125 psig (0 to 8.6 bar)
Approximate shipping weight:
1 lb (.45 kg)
*Also available in Stainless Steel Panel Mount
INSTALLATION INSTRUCTIONS
Head Office
3900 101 Street
Edmonton, Alberta
T6E 0A5
Canada
Office: [phone]
Fax: [phone]
Calgary Sales Office
3516 114 Avenue SE
Calgary, Alberta
T2Z 3V6
Canada
Office: [phone]
Fax: [phone]
Website: www.cvs-controls.com Email: [e-mail]
CVS 67CFR Regulator with optional gauge
CVS 67CFR, Panel Mount
Vented Spring Case

INSTALLATION
It is recommended that only qualified or authorized
personnel install and maintain the CVS 67CFR
regulator.
Prior to installing, make sure there is no damage to
the regulator, as well as foreign debris in all tubing
or piping connections to the installation.
Ensure proper safety procedures are adhered to
during installation and maintenance.
Warning
Do not install any pressure equipment where service
conditions exceed the manufacturer’s specifications. Over
pressuring of regulator may result in leakage, equipment
damage or injury. Excessive pressure can cause the
pressure-containing parts to burst, or accumulated gas to
explode. The CVS 67CFR Filter Regulator should not be used
with hazardous gas unless vented to a safe area.
The CVS 67CFR regulators internal relief valve does
not provide overpressure protection. The internal
relief valve is designed for minor seat leakage only.
Additional overpressure protection may be
required should the inlet pressure exceed the
maximum pressure rating of the downstream
equipment, or maximum allowable outlet.
Periodically inspect the regulator for damage, and
after an overpressure condition. Remove from
service and replace or maintain the regulator as
required.
1. Install the regulator so that the direction of
flow is from the IN to the OUT, as marked on
the regulators housing.
2. For best drainage, install the regulator so that
the drain valve (12) is at the lowest possible
point.
3. Prevent plugging of the spring case vent and
keep the spring case from collecting moisture,
corrosive chemicals or other materials by
orienting the vent to the lowest possible
point on the spring case. For panel mounted
vented installations, the 1/4" NPT spring case
vent may be remotely vented by installing
tubing or piping.
4. To change the filter/drain orientation, rotate
the filter cap with regards to the regulator
body. Change the spring case/vent
orientation by rotating the spring case in
relation to the regulator body.
Warning
Never adjust the control spring to produce pressure beyond
its highest outlet pressure range. Over pressuring the spring
can cause bursting of pressure containing parts, or explosion
of accumulated gas. If the range of the control spring does
not reach the desired outlet pressure install a spring with
the proper range according to the maintenance section.
5. Suitable means of venting the regulator inlet
and outlet pressures for regulator shutdown
may be achieved by installing upstream block
and vent valves and downstream block and
vent valves if required.
6. Apply pipe compound or suitable Teflon tape
to the male pipe threads prior to making
connections, take care not to get excess pipe
compound inside piping or regulator.
7. Install 1/4" NPT supply tubing or pipe fitting
to the inlet of the regulator body marked
“IN”. Proceed to install 1/4” tubing or pipe
fitting to the other side of the regulator body
marked “OUT”.
8. The additional 1/4" NPT outlet may be used
for an optional CVS pressure gauge. If a gauge
is not being utilized, a 1/4" NPT plug must be
used.
9. Should the CVS 67CFR regulator be installed
in an existing installation, it may be necessary
to install spacers on the mounting bolts to
adapt to the installation. If mounting bolts are
too long place a spacer on the mounting bolt
and ensure at least two full threads of
engagement.

START UP AND ADJUSTMENT
1. Once installation is complete and
downstream equipment is properly adjusted,
slowly open the supply and downstream
shutoff valves (if installed) while using
pressure gauges to monitor supply and outlet
pressure.
2. Should outlet pressure adjustment be
required, install and monitor outlet pressure
using a gauge during the start-up procedure.
The CVS 67CFR regulator outlet pressure can
be raised or lowered by loosening the locknut
(10), and turning the adjustment screw (3),
clockwise to increase outlet pressure, or
counter clockwise to decrease outlet
pressure.
3. Tighten the locknut (10) one the desired
outlet pressure has been properly set as
required.
4. Periodically inspect the regulator for signs or
wear or damage, and repair or replace as
necessary.
For more information or questions, please
contact a CVS Controls representative.
CVS 67 CFR, Stainless Steel, Panel Mount Regulator

CVS 67 CFR Assembly

CVS 67 CFR Parts Listing
Item
Description
Part Number
Qty
1
Body, Aluminum
CVS T40643T0RG2
1
2
Dripwell, Aluminum
CVS T21040T0012
1
3
Adjusting Screw
CVS T14061T0012
1
4*
Diaphragm(1)
CVS T14119T0012-1
1
5
Push Post
CVS T14119T0012-2
1
6*
Diaphragm Plate(1)
CVS T14119T0012-3
1
7*
Diaphragm Ret. Ring(1)
CVS T14119T0012-4
1
8
Lower Spring Seat
CVS T14119T0012-5
1
9
Spring Case – 1/4" NPT Vent
CVS T14070T0042
1
Spring Case – Vent to atmosphere (drilled)
CVS T140707T0012
1
10
Lock Nut
CVS 1A946324122
1
11
Flange Screw
CVS 1B784028982
10
12
Drain Valve Body
CVS 1K418918992-1
1
13
Drain Valve Plug
CVS 1K418918992-2
1
14
Drain Valve Handle
CVS 1D5604000A2-3
1
15
Valve Cartridge Body
CVS T80434T0012
1
16
Valve Spring
CVS T14105T0012
1
17*
Filter Element
CVS GE32761X012
1
18
Upper Spring Seat
CVS T14051T0012
1
19
Spring – 0 to 35 psig
CVS T14059T0012
1
Spring – 0 to 60 psig
CVS T14058T0012
1
Spring – 0 to 125 psig
CVS T14060T0012
1
20*
Valve Plug
CVS T14053T0042
1
21*
Soft Seat
CVS T14055T0012
1
22
Valve Retainer
CVS T14071T0012
1
23
Spring Case Insert
CVS T14070T0052
1
24
Filter Retainer
CVS T14052T0012
1
25
Filter Gasket
CVS T14081T0012
1
26
O-Ring
CVS T14380T0012
1
27
O-Ring
CVS T14063T0012
1
(1)Items 4, 6 and 7 are included in Diaphragm Assembly
CVS T14119T0022 Nitrile (no relief)
1
CVS T14119T0012 Nitrile (with relief)
1
*Included in CVS 67CFR Repair Kit
CVS67CFR-RK
1

CVS 67 CFR Dimensions – Inches (vent to atmosphere)

CVS 67CFR Dimensions – Inches (panel mount, 1/4" vented spring case)

Website: www.cvs-controls.com Email: [e-mail]
Head Office
3900 101 Street
Edmonton, Alberta
T6E 0A5
Canada
Office: [phone]
Fax: [phone]
Calgary Sales Office
3516 114 Avenue SE
Calgary, Alberta
T2Z 3V6
Canada
Office: [phone]
Fax: [phone]
July 2013