CyberOptics SE500CP User manual

SE500CP
Hardware Manual

Notice
The SE500CP is a measuring device intended for use in SMT production environment. Use of this
equipment in a manner not specified in the operating instructions may impair safe operation.
Information in this document is subject to change without notice. CyberOptics Corporation may make
improvements or changes in the products described in this publication at any time.
Trademarks
The following are trademarks or registered trademarks in the United States and other countries:
CyberOptics and SE500CP are (owned by CyberOptics Corporation); Windows (owned by Microsoft
Corporation).
Warranty, License, and Terms of Sale
The warranty, software license and other terms and conditions of sale covering CyberOptics products are
set forth in CyberOptics Standard Terms and Conditions of Sale and License available at
www.cyberoptics.com or by calling CyberOptics at 1-800-526-2540 and requesting a copy.
SE500CP Hardware Manual
Part Number 8015899, Revision E
November 2013
©2013 CyberOptics Corporation. All Rights Reserved.

CyberOptics Corporation
Table of Contents
Preface vii
Prerequisite Knowledge vii
Documentation vii
Manual Change Request vii
Technical Support ix
1System Overview 1
SE500CP System 2
SE500CP Unit 2
SE500CP Rear View 4
SE500CP Internal Parts 6
Main Electrical Panel 8
Conveyor 10
System Specifications 14
System Requirements 15
Performance Specifications 16
Computer Requirements 16
Dimensions 17
2Installation 19
Packing the SE500CP System 20
Unpacking the SE500CP System 23
Choosing a Location 24
Installing the System 25
Installing the Light Pole 25
Positioning / Leveling the SE500CP System 26
Installing the Sensor 30
Wiring SE500CP for Power 32
Turning on System Power 34
Connecting the Air Supply 35
Connecting SMEMA Cables 36
Connecting to a Network 37
Connecting to an External Device 38
Wago PLC Assembly 39
Manually Adjusting the Conveyor Width 40
Configuring the Pressure Gauge Display 41
Setting Up System Security 43
Adding Users to the System 44
Assigning Secure Areas 46
Verifying System Accuracy 48

Contents
iv SE500CP Hardware Manual
Shutting Down the System 50
Moving the SE500CP System 51
Disconnecting Utilities from the System 51
Bypassing the SE500CP System 51
3Replacing Components and Preventive Maintenance 53
Maintenance Schedule 54
Main Electrical Panel 55
Replacing Electrical Cables 57
Replacing the AC Main Circuit Breaker 58
Replacing the Fuses 60
Replacing the Air Regulator 62
Replacing Fans 63
Preventive Maintenance 64
Processor Components 68
Replacing Cards 68
Software Upgrades 69
Restoring system disk using Acronis 70
Preventive Maintenance 87
Conveyor Components 89
Replacing the Conveyor Edge Strip Guides 89
Replacing the Conveyor Clamp Blade 92
Replacing the Conveyor Clamp Air Fittings 94
Replacing the Conveyor Clamp Hall Effect Switch 95
Replacing the Conveyor Clamp Cylinder 96
Replacing the Conveyor Motors 98
Replacing the Autowidth Motor 100
Replacing the Conveyor Belts 102
Replacing the Drive Belts 103
Replacing the Idler Pulleys 106
Replacing the Pulley Drive 108
Replacing the Board Sensors 109
Replacing the Panel Lifter Cylinder and Inductive Sensor 111
Preventive Maintenance 113
Gantry Components 123
Replacing the Gantry Forcer 123
Replacing the Gantry Stator 126
Replacing the X-Axis 129
Replacing the Encoder 132
Preventive Maintenance 133
Adjusting X-Axis Parallelism 140
Adjusting Y-Axis Parallelism 141
Adjusting X-axis and Y-axis Orthogonality 142
Sensor 143
Sensor Replacement 143
Other Components 146
Replacing the Safety Interlock Switch 146
Replacing Leveling Feet 148

CyberOptics Corporation v
Contents
4Troubleshooting 149
Safety Circuit Block Diagram 150
AC and DC Distribution Block Diagram 151
SMEMA Connector Pinout 152
System Error Messages 153
Solder Paste Failure Causes 154
SOS 156
Index 157

Contents
vi SE500CP Hardware Manual

CyberOptics Corporation vii
Preface
Preface
This SE500CP Hardware Manual is intended to provide comprehensive information about the
SE500CP system.
If you have any questions that are not answered by this guide, contact CyberOptics Customer
Service and Support. Refer to “Technical Support” o n p a g e i x .
Prerequisite Knowledge
●Moderate computer experience
●Moderate Windows®experience
Documentation
Documentation for the SE500CP Solder Paste Inspection system consists of the following
information:
● SE500CP Hardware Manual
Provides an overview of SE500CP components, instructions for how to install and maintain
the SE500CP system, parts replacement information, and system specifications.
● SE Series Solder Paste Inspection Software User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Engineering Interface.
● SPI Systems Inspection User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Operator Interface.
● SE Series Solder Paste Inspection Safety User Guide
Provides safety guidelines, safety symbols and their meanings to help prevent personal
injury and equipment damage when operating SE500CP system. Read, understand and follow
safety messages and instructions in this user guide.
Manual Change Request
Every effort has been made to provide complete and accurate information for operating and
maintaining the SE500CP system. If you have suggestions for improvements or find an
inaccuracy, please complete the manual change request form on page viii and forward your
suggestions to CyberOptics.
i
Note: Include a copy of the change request form on the following page and, if applicable, a copy
of the page with the error marked.

viii SE500CP Hardware Manual
Manual Change Request
Date:
Zip/Postal Code:
City/State/
Province:
Address:
Company Name:
Originator:
Machine Serial Number Software Version
Manual Revision/Date Page No. or Figure No.
Suggestion:
Fax: [phone]
CyberOptics Corp.
[email protected]
Attn: Service
Fax or e-mail to:
Check if page is attached
Country:

CyberOptics Corporation ix
Technical Support
Technical Support
If you have problems operating the SE500CP, first check the product documentation for more
information.
If you still need assistance, or you discover problems with the documentation, please telephone,
send e-mail, or fax CyberOptics Service and Support.
●Include your serial numbers in all e-mail messages and faxes.
●Have the product serial numbers ready when you telephone CyberOptics.
CyberOptics guarantees a response to all messages during the next CyberOptics business day.
International Technical Support Center
[phone]
Fax: [phone]
Email: [e-mail]
Website:www.cyberoptics.com/support
If available in your area, the toll-free number above (+1-800) is answered 24 hours a day, every
day of the week. Where toll-free access is not available, please contact the regional office closest to
you:
North America
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Asia-Pacific
CyberOptics Singapore, Ltd.
Singapore
[phone]
Europe
CyberOptics Ltd.
United K ingdom
[phone]
China
CyberOptics China Company Ltd.
Shanghai
[phone]
Corporate Headquarters
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Website: www.cyberoptics.com

xSE500CP Hardware Manual

CyberOptics Corporation
1System Overview
SE500CP System 2
System Specifications 14
Performance Specifications 16
Computer Requirements 16
System Requirements 15
Dimensions 17

Chapter 1:System Overview
2SE500CP Hardware Manual
SE500CP System
The SE500CP is an inline Solder Paste Inspection system that inspects solder deposits.
The SE500CP helps to prevent production problems by notifying operators when the print
process moves outside the control tolerances. It is also intended to help Process Engineers to
establish process tolerances.
The following pages describe the main components of the SE500CP and show their location.
SE500CP Unit
The SE500CP system controls and indicators are located on the outside of the unit as shown in
Figure 1 and described below.
Table 1. SE500CP System Components
Component Description
Air Pressure Gauge The LED gauge, located near the control buttons panel on the outer
frame of the system, displays the air pressure.
Control Buttons The buttons on the front panel control system operation as follows:
●E-Stop: Stops all of the system’s moving parts.
●Green Start: Starts the inspection. This button is an alternative
to using the button in the software.
●Red Stop: Stops the inspection. This button is an alternative to
using the button in the software.
●Yellow E-Stop Reset: Initializes the system after re-engaging
the E-Stop.
●Yellow Alarm Cancel: Clears system alarms. This button is an
alternative to using the button in the software.
Emergency Stop (E-Stop) Stops all of the system’s moving parts.
ESD Grounding Plug For connecting ESD wrist strap to prevent damage from
electrostatic discharge.
Keyboard and Trackball Placed on a tray that is mounted on a pivoting arm attached to the
machine frame which can be folded.
Leveling Feet Adjustable to level the unit.
Monitor 17-inch flat-panel display mounted on a pivoting arm attached to the
machine frame.
Power Switch The power switch removes all power from the system with the
exception of the processor power. The switch can be locked in the
off position to ensure safety from moving parts while servicing the
machine.
Signal-Light Pole Indicates the SE500CP system status based on user configuration.

CyberOptics Corporation 3
SE500CP System
Figure 1. Front View
Signal-light pole
Keyboard
and
trackball
tray
Flat-panel
display
Safety enclosure hood
Leveling feet
Air pressure gauge
Power Switch
ESD wrist strap
connection
Control panel
(see below)
E-Stop
E-Stop
Reset
Stop
Start
Alarm
Cancel
Control Panel

Chapter 1:System Overview
4SE500CP Hardware Manual
SE500CP Rear View
System connections such as power, air, and I/O are accessed at the rear of the machine as shown
in Figure 2 and shown below.
Table 2. SE500CP System Components
Component Description
AC Main Circuit Breaker
(CB1)
The AC main circuit breaker is located on the rear electrical panel;
AC power is connected to the circuit breaker through the rear
electrical panel and turns off all system power when activated.
Note: Do not obstruct the rear circuit breaker
Air Regulator Regulates compressed air for pneumatic control of the conveyor lift
and clamp.
Cooling Fans Draw air out of the system to cool internal electronics
Digital Input/Output
Connector
Connection for an external device such as a separate conveyor.
Ethernet Port Connection to local area network (10/100 Mb Fast ethernet network
configurations).
SMEMA Connectors Connection for upstream and downstream equipment for conveyor
control.
Serial Connector Connection for serial devices such as barcode reader.

CyberOptics Corporation 5
SE500CP System
Figure 2. SE500CP Rear View
Back access
cover
Air regulator
Cooling fans
Power
access cover
COM1 port
Ethernet port
SMEMA
Upstream
SMEMA
Downstream
Digital I/O
AC main circuit
breaker (CB1)
Power cord
strain relief
COM2 port

Chapter 1:System Overview
6SE500CP Hardware Manual
SE500CP Internal Parts
Opening the hood, which stops all machine motion, gives you access to the sensor, gantry and
conveyor. The lower panel can be removed (by service personnel only) to gain access to internal
electrical components. These parts are described below and shown in Figure 3.
Table 3. SE500CP System Internal Components
Component Description
Processor The processor contains two Intel5000X chipset, Quad-Core 2.0
GHz CPU, three SATA 250GB hard drives (or better) and one
DVD +/- R/W drive.
It provides serial, USB, Ethernet, CANOpen, and CameraLink
Framegrabber connections.
Software configuration is Windows XPProfessional, 64-bit platform.
Conveyor The conveyor brings the panel into the machine, clamps it, and
positions it for inspection. During inspection, the gantry moves as
needed in the X and Y directions, and the Z stage adjusts for height
while the panel remains stationary. The conveyor automatically
adjusts to the width of the panel as specified in the SRFF.
Digital I/O Controller The Digital I/O controller uses programmable logic to control
conveyor motion.
Gantry Moves the sensor along the X and Y axes during inspection.
Main Electrical Panel Contains the electronic components needed to power the system
and control motion.
Sensor Measures the height, volume, and area registration, bridging of the
solder pads defined for a given location. The gantry moves along
both the X and Y axes and the Z stage moves the sensor vertically to
keep it in focus.

CyberOptics Corporation 7
SE500CP System
Figure 3. Internal Components
Sensor
Main Electrical Panel
Conveyor
Processor
Digital I/O Controller
Gantry

Chapter 1:System Overview
8SE500CP Hardware Manual
Main Electrical Panel
The Main Electrical Panel in the SE500CP contains the electronic components described in the
following table and shown in Figure 4.
Table 4. Main Electrical Panel Components
Component Description
Middleman PCB Assembly Collects encoder and sensor information and transfers it
to the processor for analysis.
Servo Amps for X, Y, and Z stages Provide feedback and fine tuning for stage movement.
Motor Controllers for Conveyor
Autowidth and Conveyor Belts (2)
Controls belt and autowidth motors for conveyor motion.
Power Supply 24VDC, 5 Amp
Power Supply 24VDC, 3.5 Amp
Provide power and auxiliary power to the sensor and
electronics in the system.
Circuit Breakers:
CB2
CB3
CB4
CB5
CB6
CB7
CB8
Processor Outlet (6 Amp)
PS 1 (6 Amp)
PS 2 (6 Amp)
PS 3 (6 Amp)
X-Axis Servo (10 Amp)
Y-Axis Servo (10 Amp)
Monitor Outlet (6 Amp)
Safety Contactor and Safety Relay Allow power to the system only when interlocks are
closed and E-Stop and/or Power Switch are not pressed.

CyberOptics Corporation 9
SE500CP System
Figure 4. Main Electrical Panel
6.0A 6.0A 6.0A 6.0A 10.0A 10.0A 10.0A
SMEMA
SYSTEM
TOWER
ZWB
X
MM
Y
PS1 PS2 PS3
K1
Middleman
PCB
Assembly
X-Stage Servo Amp
Y-Stage Servo Amp
Z-Stage Servo Amp
Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller
PS1–3.5 A
PS2–5 A
PS3–5 A CB2–CB8 Contactor, 18 A
24 VDC, Coil Safety Relay

Chapter 1:System Overview
10 SE500CP Hardware Manual
Conveyor
The SE500CP receives panels from the upstream conveyor using SMEMA signals to control the
timing, it clamps the panel into position and also supports the panels with the lift to hold it in
place during inspection.
When the inspection is complete, the machine releases the panel to the downstream conveyor
utilising SMEMA signals for timing. The conveyor contains the major components described in
the following table and shown in Figure 5 on page 11.
Table 5. Conveyor Components
Component Description
Conveyor Belts The conveyor has belts on both the front and the rear rail to
move panels in and out of the system.
Drive Belts & Motors Provide electro-mechanical drive for the conveyor and for
the automatic width adjustment.
Panel Sensors Entry/Exit Sensors: located on each end of the conveyor
these sensor detect panels entering and exiting the
conveyor. Sensors work in conjunction with SMEMA to bring
boards in.
Slow Speed Sensor: A third sensor detects the panel
nearing the inspection position, causing the conveyor to
slow down for final positioning.
Board Stop Sensor: A fourth sensor detects when the panel
is in position to activate the mechanical board stop.
Adjustment Wheel Can be used to manually adjust the conveyor width.
Mechanical Board Stop Provides a physical barrier to stop the panel when it is in
position for inspection.
Board Clamps Hold the panel in position during inspection.
Panel Lifter Rubber magnetic support pins are moved around on the
panel lifter plate. When the panels come in contact with the
support pins, inspection will begin.