CyberOptics SE500CP User manual

SE500CP
Hardware Manual

Notice
The SE500CP is a measuring device intended for use in SMT production environment. Use of this
equipment in a manner not specified in the operating instructions may impair safe operation.
Information in this document is subject to change without notice. CyberOptics Corporation may make
improvements or changes in the products described in this publication at any time.
Trademarks
The following are trademarks or registered trademarks in the United States and other countries:
CyberOptics and SE500CP are (owned by CyberOptics Corporation); Windows (owned by Microsoft
Corporation).
Warranty, License, and Terms of Sale
The warranty, software license and other terms and conditions of sale covering CyberOptics products are
set forth in CyberOptics Standard Terms and Conditions of Sale and License available at
www.cyberoptics.com or by calling CyberOptics at 1-800-526-2540 and requesting a copy.
SE500CP Hardware Manual
Part Number 8015899, Revision E
November 2013
©2013 CyberOptics Corporation. All Rights Reserved.

CyberOptics Corporation
Table of Contents
Preface vii
Prerequisite Knowledge vii
Documentation vii
Manual Change Request vii
Technical Support ix
1System Overview 1
SE500CP System 2
SE500CP Unit 2
SE500CP Rear View 4
SE500CP Internal Parts 6
Main Electrical Panel 8
Conveyor 10
System Specifications 14
System Requirements 15
Performance Specifications 16
Computer Requirements 16
Dimensions 17
2Installation 19
Packing the SE500CP System 20
Unpacking the SE500CP System 23
Choosing a Location 24
Installing the System 25
Installing the Light Pole 25
Positioning / Leveling the SE500CP System 26
Installing the Sensor 30
Wiring SE500CP for Power 32
Turning on System Power 34
Connecting the Air Supply 35
Connecting SMEMA Cables 36
Connecting to a Network 37
Connecting to an External Device 38
Wago PLC Assembly 39
Manually Adjusting the Conveyor Width 40
Configuring the Pressure Gauge Display 41
Setting Up System Security 43
Adding Users to the System 44
Assigning Secure Areas 46
Verifying System Accuracy 48

Contents
iv SE500CP Hardware Manual
Shutting Down the System 50
Moving the SE500CP System 51
Disconnecting Utilities from the System 51
Bypassing the SE500CP System 51
3Replacing Components and Preventive Maintenance 53
Maintenance Schedule 54
Main Electrical Panel 55
Replacing Electrical Cables 57
Replacing the AC Main Circuit Breaker 58
Replacing the Fuses 60
Replacing the Air Regulator 62
Replacing Fans 63
Preventive Maintenance 64
Processor Components 68
Replacing Cards 68
Software Upgrades 69
Restoring system disk using Acronis 70
Preventive Maintenance 87
Conveyor Components 89
Replacing the Conveyor Edge Strip Guides 89
Replacing the Conveyor Clamp Blade 92
Replacing the Conveyor Clamp Air Fittings 94
Replacing the Conveyor Clamp Hall Effect Switch 95
Replacing the Conveyor Clamp Cylinder 96
Replacing the Conveyor Motors 98
Replacing the Autowidth Motor 100
Replacing the Conveyor Belts 102
Replacing the Drive Belts 103
Replacing the Idler Pulleys 106
Replacing the Pulley Drive 108
Replacing the Board Sensors 109
Replacing the Panel Lifter Cylinder and Inductive Sensor 111
Preventive Maintenance 113
Gantry Components 123
Replacing the Gantry Forcer 123
Replacing the Gantry Stator 126
Replacing the X-Axis 129
Replacing the Encoder 132
Preventive Maintenance 133
Adjusting X-Axis Parallelism 140
Adjusting Y-Axis Parallelism 141
Adjusting X-axis and Y-axis Orthogonality 142
Sensor 143
Sensor Replacement 143
Other Components 146
Replacing the Safety Interlock Switch 146
Replacing Leveling Feet 148

CyberOptics Corporation v
Contents
4Troubleshooting 149
Safety Circuit Block Diagram 150
AC and DC Distribution Block Diagram 151
SMEMA Connector Pinout 152
System Error Messages 153
Solder Paste Failure Causes 154
SOS 156
Index 157

Contents
vi SE500CP Hardware Manual

CyberOptics Corporation vii
Preface
Preface
This SE500CP Hardware Manual is intended to provide comprehensive information about the
SE500CP system.
If you have any questions that are not answered by this guide, contact CyberOptics Customer
Service and Support. Refer to “Technical Support” o n p a g e i x .
Prerequisite Knowledge
●Moderate computer experience
●Moderate Windows®experience
Documentation
Documentation for the SE500CP Solder Paste Inspection system consists of the following
information:
● SE500CP Hardware Manual
Provides an overview of SE500CP components, instructions for how to install and maintain
the SE500CP system, parts replacement information, and system specifications.
● SE Series Solder Paste Inspection Software User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Engineering Interface.
● SPI Systems Inspection User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Operator Interface.
● SE Series Solder Paste Inspection Safety User Guide
Provides safety guidelines, safety symbols and their meanings to help prevent personal
injury and equipment damage when operating SE500CP system. Read, understand and follow
safety messages and instructions in this user guide.
Manual Change Request
Every effort has been made to provide complete and accurate information for operating and
maintaining the SE500CP system. If you have suggestions for improvements or find an
inaccuracy, please complete the manual change request form on page viii and forward your
suggestions to CyberOptics.
i
Note: Include a copy of the change request form on the following page and, if applicable, a copy
of the page with the error marked.

viii SE500CP Hardware Manual
Manual Change Request
Date:
Zip/Postal Code:
City/State/
Province:
Address:
Company Name:
Originator:
Machine Serial Number Software Version
Manual Revision/Date Page No. or Figure No.
Suggestion:
Fax: [phone]
CyberOptics Corp.
[email protected]
Attn: Service
Fax or e-mail to:
Check if page is attached
Country:

CyberOptics Corporation ix
Technical Support
Technical Support
If you have problems operating the SE500CP, first check the product documentation for more
information.
If you still need assistance, or you discover problems with the documentation, please telephone,
send e-mail, or fax CyberOptics Service and Support.
●Include your serial numbers in all e-mail messages and faxes.
●Have the product serial numbers ready when you telephone CyberOptics.
CyberOptics guarantees a response to all messages during the next CyberOptics business day.
International Technical Support Center
[phone]
Fax: [phone]
Email: [e-mail]
Website:www.cyberoptics.com/support
If available in your area, the toll-free number above (+1-800) is answered 24 hours a day, every
day of the week. Where toll-free access is not available, please contact the regional office closest to
you:
North America
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Asia-Pacific
CyberOptics Singapore, Ltd.
Singapore
[phone]
Europe
CyberOptics Ltd.
United K ingdom
[phone]
China
CyberOptics China Company Ltd.
Shanghai
[phone]
Corporate Headquarters
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Website: www.cyberoptics.com

xSE500CP Hardware Manual