CyberOptics SE 300 Ultra Application guide

SE 300 Ultra
Hardware Reference

The SE 300 Ultra™ is a measuring device intended for use in an industrial or a laboratory environment.
Use of this equipment in a manner not specified in the operating instructions may impair safe operation.
Information in this document is subject to change without notice. CyberOptics Corporation may make
improvements or changes in the products described in this publication at any time.
The following are trademarks, or registered trademarks in the United States: CyberOptics, SE 300 Ultra
(owned by CyberOptics Corporation); Microsoft, Windows XP (owned by Microsoft Corporation);
Pentium (owned by Intel Corporation).
SE 300 Ultra Hardware Reference
Part Number 8010658, Revision B
November 2006
©2006 CyberOptics Corporation. All Rights Reserved.

CyberOptics Corporation
Table of Contents
Preface vii
Prerequisite Knowledge vii
Documentation vii
Technical Support viii
1Safety 1
Safety Guidelines 2
General Guidelines 2
Emergency Stop 3
Indicator Lights 3
Safety and Conformity Labeling 4
Manufacturing Information Conformance 6
Laser Safety 7
2System Overview 11
Introduction 12
SE 300 Ultra System Components 12
SE 300 Ultra Unit 14
SE 300 Ultra Electronics Drawer 17
System Specifications 19
Performance Specifications 20
Computer Requirements 20
System Requirements 21
Dimensions 22
3Installation 25
Unpacking the SE 300 Ultra System 26
Choosing a Location 27
Installing the System 27
Installing the Light Pole 28
Positioning the SE 300 Ultra System 29
Install the Computer Hardware 30
Connecting the Air Supply 31
Connecting SMEMA Cables 32
Installing the Sensor 33
Wiring SE 300 Ultra for Power 35
Turning on System Power 37
Connecting to a Network 38

Contents
iv SE 300™ Ultra Hardware Reference
Adjusting the Panel Sensors 40
Adjusting the Panel Lifter 41
Manually Adjusting the Conveyor 43
Adjusting Conveyor Speed 45
Adjusting the Conveyor For Small Panels 46
Connecting to an External Device 51
Setting Up System Security 53
Adding Users to the System 54
Assigning Secure Areas 56
Verifying System Accuracy 58
Certification Tool Kit Contents 58
Shutting Down the System 60
Moving the SE 300 Ultra System 61
Disconnecting the System 61
Bypassing the SE 300 Ultra System 62
4Running an Inspection 65
Setting Up an Inspection 66
Changing the Interface Language 66
Opening an SRFF File 67
Starting an Inspection 68
Stopping an Inspection 68
Using Defect Review 69
Defect Review Window Controls 70
Defect Review Window Areas 71
Using the Full User Interface 75
Performing a Reference Scan 75
Monitoring Inspection Results 77
Measuring Registration 82
Resetting an Inspection 86
Clearing Alarms 86
Running the System in Pass-Through Mode 86
Adjusting Nominal Height Values 87

CyberOptics Corporation v
Contents
5Maintenance 89
Periodic Hardware Maintenance 90
Inspecting the Safety Enclosures 90
Replacing Conveyor Wear Strips 92
Lubricating the X-, Y- and Z-axes 94
Lubricating the Conveyor Lead Screws 97
Cleaning Air Intakes 98
Cleaning Air Regulator Filters 99
Cleaning Encoder Strips 100
Cleaning the Panel Sensor Lenses 101
Sensor Maintenance 102
Software Upgrades 102
Checking RT Computer Status 102
6Replacing Components 103
Electronics Drawer Components 104
Replacing the Relay Board 104
Replacing the Motor Controller Board
(Conveyor Amplifiers) 106
Replacing EMO Relays 107
Replacing the Distribution Board 108
Replacing the Auto-Width Distribution Board 109
Replacing a Power Supply 110
Replacing Fans 112
Replacing Fuses 113
Computer Components 115
Replacing Cards 115
Conveyor Components 118
Replacing the Conveyor Clamp Spring Fingers 118
Replacing the Conveyor Clamp Air Fittings 119
Replacing the Conveyor Clamp Hall Effect Switch 121
Replacing the Conveyor Clamp Cylinder 122
Replacing the Conveyor Drive Motors and Pulleys 124
Replacing Tension Pulleys and Conveyor Belts 126
Replacing Auto-Width Conveyor belts and Motors 128
Replacing the Panel Sensors 132
Replacing the Panel Lifter Inductive Sensor 134
Replacing the Panel Lifter Cylinder 135
Other Components 136
Replacing the Safety Interlock Switch 136
Replacing the Air Regulator 138
Replacing the AC Main Circuit Breaker 139
Replacing Leveling Feet 140

Contents
vi SE 300™ Ultra Hardware Reference
7Warranty and Spare Parts 141
Limited Warranty 142
Limitation of Remedy and Liability 143
Patents 143
Software and Firmware 143
Warranty Service Policy 144
Extended Warranty Options 144
Warranty Questions 144
Standard Software License Terms 145
Definitions 145
License Grant 146
License Restrictions 146
CyberOptics’ Rights 146
Term 146
Limited Software Warranty 147
U.S. Government Restricted Rights 147
Updates 148
CyberOptics Terms and Conditions of Sale 148
Third Party Software 148
Non-Warranty Services 149
Spare Parts Lists 150
8Diagrams and Error Messages 153
Safety Circuit Block Diagram 154
Electrical System Block Diagram 155
AC Wiring Functional Diagram 156
Digital I/O Connector Pinout 157
Digital I/O Indicators 158
System Error Messages 159
System Error Message Format 159
Error Code Format (<xyz>) 159
First digit (x): Disposition 159
Second digit (y): Classification 160
Third digit (z): Specific Error 160
Index 161

CyberOptics Corporation vii
Preface
Preface
This SE 300 Ultra Hardware Reference is intended to provide comprehensive information
about the SE 300 Ultra system. If you have any questions that are not answered by this guide,
please contact CyberOptics Customer Service and Support (see “Technical Support” on
page viii).
Prerequisite Knowledge
●Moderate computer experience
●Moderate Windows®experience
●Prior knowledge of solder paste inspection process
Documentation
Documentation for the SE 300 Ultra solder paste inspection system consists of the following
information:
●SE 300 Ultra Hardware Reference
Provides an overview of SE 300 Ultra components, instructions for how to install and
maintain the SE 300 Ultra system, parts replacement information, and system
specifications.
●Solder Paste Inspection Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls.
●Solder Paste Inspection Control Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls.

viii SE 300™ Ultra Hardware Reference
Technical Support
If you have problems operating the SE 300 Ultra system, first check the product
documentation for more information.
If you still need help with the SE 300 Ultra system, or you discover problems with
documentation, please telephone, send e-mail, or fax CyberOptics Service and Support.
●Include your serial numbers in all e-mail messages and faxes.
●Have the product serial numbers ready when you telephone CyberOptics.
Telephone Support
Use the Customer Service 800 number, which is toll-free in the USA: Call [phone] to
speak to a representative or leave a voice-mail message.
●The 800 number is answered from 8 AM to 5 PM Central Time (USA), Monday through
Friday.
●Outside of these hours, you can call the 800 number and leave a voice-mail message.
CyberOptics guarantees that all voice-mail messages will be responded to during the next
CyberOptics business day.
For calls outside the United States, call the CyberOptics Minneapolis Office (USA) at
[phone].
Fax Communication
You can fax service issues or problem descriptions to CyberOptics Service and Support staff.
CyberOptics guarantees that all fax transmissions received by Service will be responded to
during the next CyberOptics business day.
Send your fax (attention: Service) to the CyberOptics Minneapolis Office (USA) at
[phone].
Internet Communication
You can use the internet to send service issues or problem descriptions to CyberOptics Service
and Support staff. CyberOptics guarantees that all messages received by Service will be
responded to during or before the next CyberOptics business day.
●Send e-mail to:
[e-mail]
●Visit the CyberOptics home page on the World Wide Web:
http://www.cyberoptics.com

CyberOptics Corporation
1Safety
Safety Guidelines 2
Safety and Conformity Labeling 4

Chapter 1:Safety
2SE 300™ Ultra Hardware Reference
Safety Guidelines
The SE 300 Ultra system is a measuring device intended for use in an industrial or laboratory
environment. Use of this equipment in a manner not specified in the operating instructions
may impair safe operation which can cause serious injury or death.
General Guidelines
●Read and follow instructions provided with all other manufacturer’s documentation.
●Be alert and use common sense when operating any machinery.
●Be sure that you understand the safety considerations and follow the regulations in your
manufacturing facility.
●Do not place liquids or heavy objects on the SE 300 Ultra unit, safety enclosure, or near the
conveyor.
●Always wear a static control wristband to prevent damage due to static electricity. The
SE 300 has an electrostatic discharge plug on the front of the machine by the power
buttons.
●Be sure the SE 300 Ultra is properly grounded through the power connection. To avoid
electric shock, provide an earth ground connection.
●Do not lean on the safety enclosure or the safety enclosure frame.
●Do not remove the safety enclosure or disable the safety interlock mechanisms.
●Do not run the system with side panels removed.
●Do not attempt to disassemble or repair any SE 300 Ultra component without first
contacting your CyberOptics representative.
●Use the SE 300 Ultra system only indoors.
●To avoid electrical shock, always turn off the power using the AC main circuit breaker
before servicing the unit.
Caution: Lithium batteries are included on both computer cards. There is danger of explosion
if the battery is incorrectly replaced. Replace only with the same or equivalent type battery
recommended by the manufacturer (CR2032). Dispose of used batteries according to the
manufacturer’s instructions.

CyberOptics Corporation 3
Safety Guidelines
Emergency Stop
Stop all movement on the SE 300 Ultra system by using the emergency manual override
(EMO) button. Motion will also stop when a safety interlock is disengaged.
Using the Emergency Manual Override (EMO)
When the EMO button is pushed all motion in the system will stop and the middle conveyor
section and sensor can be moved by hand. See Figure 14 on page 14 for the location of the
EMO button.
➢To operate the EMO
1. Push the red EMO button on the front, left side of the SE 300 Ultra unit to stop conveyor
and stage movement. A message appears in the Output palette on the monitor.
2. Pull the EMO button out, then press the green ON button to reengage the system.
3. Close the Output palette (optional).
Reengaging the Safety Interlock
The SE 300 Ultra is equipped with a safety interlock switch on the top enclosure (hood). When
the hood is not securely closed, all motion is disabled. See Figure 16 on page 16 for the location
of the safety interlock.
➢To reengage the safety interlocks
1. Close the safety enclosure.
2. Press the green ON button to reengage the system.
3. Close the Output palette (optional).
Indicator Lights
In both the Teach and Solder Paste Inspection software applications, you can specify the
conditions that cause the indicator lights on the SE 300 Ultra light pole to turn on. See the
online Help for these procedures. Refer to Safety of Machinery EN 60204-1:1998, section 10.3
Indicator lights and displays, Table 3 for standard indicator light definitions.
The lights also indicate that the power up sequence for the system is complete. See “Turning on
System Power” in Chapter 4.
iNote: Air is still supplied to the conveyor panel lifter and the conveyor clamps when you
press the EMO button.

Chapter 1:Safety
4SE 300™ Ultra Hardware Reference
Safety and Conformity Labeling
●Pinch points are clearly labeled on each side of the machine near the conveyor openings.
The label text says:
WARNING! Moving parts can crush and cut. Do not operate with guard removed.
Lockout/tagout before servicing.
Figure 1. Pinch Point Warning Label
●The AC input rating label is located on the AC mains disconnect box.
Figure 2. AC Input Rating Label
●The pressurized device label is located near the air regulator. The maximum air regulator
pressure is 100 psi. The label text says:
CAUTION! Pressurized device. Release air pressure before servicing.
Figure 3. Pressurized Device Label
VOLTS/AMPS 100 -120 V ~15A
220-240 V ~10A
FREQUENCY 50/60 Hz

CyberOptics Corporation 5
Safety and Conformity Labeling
●The hazardous voltage label is located on the front of the electronics drawer and on the
plastic safety cover over the fuses inside the electronics drawer. The label text says:
WARNING! Hazardous voltage. Risk of electric shock or burn. Turn off and lock out
system power before servicing.
Figure 4. Hazardous Voltage Label On Electronics Drawer
●The read technical manual label is located on the front of the electronics drawer. The label
text says:
WARNING! To avoid injury, you MUST read and understand technical manual before
servicing this machine.
Figure 5. Read Manuals Label
●The protective earth ground label is located on the inside of the electronics drawer and
inside the AC mains disconnect box.
Figure 6. Protective Earth Ground Label

Chapter 1:Safety
6SE 300™ Ultra Hardware Reference
●The hazardous voltage label is located on the AC mains disconnect box. The label text says:
WARNING! Hazardous voltage inside. Disconnect power before opening.
Figure 7. Hazardous Voltage Label On Fuse Cover
●Each SE 300 Ultra unit is labeled with the appropriate agency approvals for that unit; for
example, the European Conformity label is on approved units that are shipped to
European Union member nations. The label is located inside the safety enclosure on the
cast polymer granite base near the conveyors.
In addition, a printed EU Declaration of Conformity is shipped with each system. If a new
copy is required, contact CyberOptics Customer Service.
Figure 8. CE Conformity Label
Manufacturing Information Conformance
The Manufacturing Information and CFR Conformance label is located inside the safety
enclosure on the cast polymer granite base near the conveyors.
Figure 9. Manufacturing Label
5900 Golden Hills Drive
Minneapolis, MN 55416
Manufactured: FEB 2005
Model No.: xxxxxxx
Serial No.: 0520
THIS LASER PRODUCT CONFORMS WITH 21 CFR
CHAPTER 1, SUBCHAPTER J AT DATE OF MANUFACTURE

CyberOptics Corporation 7
Safety and Conformity Labeling
Laser Safety
CyberOptics conforms to laser safety regulations set forth by the Center for Devices and
Radiological Health (CDRH). CyberOptics also conforms to the 825 laser safety regulations set
forth by the International Electrotechnical Commission (IEC).
●SE 300 Ultra sensor meets Class II CDRH standards.
●SE 300 Ultra sensor meets Class 2 IEC-825 European standards.
Laser Safety Precautions
SE 300 Ultra sensor laser energy is not dangerous to exposed skin. You only need to be
concerned with protecting your eyes from laser energy.
Laser energy is dangerous when it is viewed directly from the laser source or from a reflection
off a specular (mirror-like) surface.
You must take these safety precautions when using the SE 300 Ultra:
●Only experienced personnel should operate the laser product.
●Do not stare directly into the laser source or point the laser at another’s eye.
●Do not view the laser beam or its specular reflection directly with optical equipment that is
insufficiently filtered.
●Wear proper eye protection if the laser beam or a specular reflection creates a potential eye
hazard.
●Do not place specular (mirror-like) surfaces within the laser beam path.
Obtaining More Laser Safety Information
ANSI specification number Z136.1-1993 can be obtained from the Laser Institute of America.
The Laser Institute of America also offers other booklets and information on laser safety.
The Engineering Technology Institute also offers information about the ANSI laser safety
specifications and training classes on lasers, laser safety or optics.
Contact CyberOptics for additional laser safety information.
Caution: Read this laser safety information carefully and follow all safety precautions. Not
following safety precautions could result in hazardous radiation exposure to your eyes.
Caution: Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
Table 1. Laser characteristics
Wavelength 640-670 nm
Maximum Output Power 1.0 mW

Chapter 1:Safety
8SE 300™ Ultra Hardware Reference
Laser Safety Labels
●Laser safety labels on the SE 300 Ultra sensor indicate compliance with CDRH and IEC-825
regulations.
Figure 10. Caution! Laser Symbol
●The laser radiation label text says:
Laser radiation. Do not stare into beam. Class 2 Laser product. IEC 825 (1993)
Figure 11. Laser Radiation Label
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 825 (1993)

CyberOptics Corporation 9
Safety and Conformity Labeling
●The laser power label text says:
CAUTION Laser radiation. Do not stare into beam. 1.0 mW max power. 640-670 nm wave-
length. Class II laser product.
Figure 12. Laser Power Label
●The avoid exposure label text says:
Avoid Exposure. Laser radiation is emitted from this aperture.
Figure 13. Avoid Exposure Label
CAUTION
LASER RADIATION
DO NOT STARE
CLASS II LASER PRODUCT
1.0 mW max power
AVOID EXPOSURE
LASER RADIATION IS EMITTED
FROM THIS APERTURE

Chapter 1:Safety
10 SE 300™ Ultra Hardware Reference

CyberOptics Corporation
2System Overview
Introduction 12
SE 300 Ultra System Components 12
SE 300 Ultra Electronics Drawer 17
System Specifications 19
Performance Specifications 20
Computer Requirements 20
System Requirements 21
Dimensions 22

Chapter 2:System Overview
12 SE 300™ Ultra Hardware Reference
Introduction
The SE 300 Ultra is an in-line solder-paste inspection system that inspects solder pads
intended for passive components, Integrated Circuits (ICs), Quad Flat Pack (QFPs) and Ball
Grid Arrays (BGAs). The SE 300 Ultra prevents production problems on screen-printed panels
by intercepting defective prints before components are placed on the board. Because of its
accuracy and repeatability, the SE 300 Ultra also can help to establish process tolerances.
SE 300 Ultra System Components
The SE 300 Ultra system contains the components described in the following table and shown
in Figures 14 through 16.
Tab le 2. SE 300 Ultra System Components
Component Figure Description
Air Regulator 15 Regulates compressed air for pneumatic control of the
conveyor lift and clamp.
Conveyor 16 Comprised of left, middle, and right sections. The middle
conveyor section moves forward and backward along the
Y-axis.
Conveyor Direction Switch 15 Controls the direction of the conveyor motion: left to right or
right to left.
Digital Input/Output
Connector 15 Connection for an external device such as a separate conveyor.
Electronics Drawer 15 The electronics drawer contains the computers and other
electronics that control the system. See page 17 for more
details.
Emergency Manual
Override (EMO) 14 Stops all of the system’s moving parts.
Ethernet Connector 15 Connection to local area network (10Base-T or 100Base-T
network configurations).
Junction Box 15 This box contains the main circuit breaker; AC power is
connected inside the junction box.
Keyboard and Trackball 14 Placed on a tray that is mounted on a pivoting arm attached
to the machine frame.
Leveling Feet 14 Adjustable to level the unit.
Monitor 14 15-inch flat-panel display mounted on a pivoting arm
attached to the machine frame.
Panel Sensors Not
shown Two sensors detect the presence of the panel in the middle conveyor section. Two additional sensors detect the
presence of the panel in the left conveyor section and the
right conveyor section. A fifth sensor mounted on the center
conveyor section can be used to detect small panels.
Power Buttons 14 The green ON and red OFF buttons turn power on and off to
entire system with the exception of the safety power supply.