CyberOptics SE 300 Ultra Application guide

SE 300 Ultra
Hardware Reference

The SE 300 Ultra™ is a measuring device intended for use in an industrial or a laboratory environment.
Use of this equipment in a manner not specified in the operating instructions may impair safe operation.
Information in this document is subject to change without notice. CyberOptics Corporation may make
improvements or changes in the products described in this publication at any time.
The following are trademarks, or registered trademarks in the United States: CyberOptics, SE 300 Ultra
(owned by CyberOptics Corporation); Microsoft, Windows XP (owned by Microsoft Corporation);
Pentium (owned by Intel Corporation).
SE 300 Ultra Hardware Reference
Part Number 8010658, Revision B
November 2006
©2006 CyberOptics Corporation. All Rights Reserved.

CyberOptics Corporation
Table of Contents
Preface vii
Prerequisite Knowledge vii
Documentation vii
Technical Support viii
1Safety 1
Safety Guidelines 2
General Guidelines 2
Emergency Stop 3
Indicator Lights 3
Safety and Conformity Labeling 4
Manufacturing Information Conformance 6
Laser Safety 7
2System Overview 11
Introduction 12
SE 300 Ultra System Components 12
SE 300 Ultra Unit 14
SE 300 Ultra Electronics Drawer 17
System Specifications 19
Performance Specifications 20
Computer Requirements 20
System Requirements 21
Dimensions 22
3Installation 25
Unpacking the SE 300 Ultra System 26
Choosing a Location 27
Installing the System 27
Installing the Light Pole 28
Positioning the SE 300 Ultra System 29
Install the Computer Hardware 30
Connecting the Air Supply 31
Connecting SMEMA Cables 32
Installing the Sensor 33
Wiring SE 300 Ultra for Power 35
Turning on System Power 37
Connecting to a Network 38

Contents
iv SE 300™ Ultra Hardware Reference
Adjusting the Panel Sensors 40
Adjusting the Panel Lifter 41
Manually Adjusting the Conveyor 43
Adjusting Conveyor Speed 45
Adjusting the Conveyor For Small Panels 46
Connecting to an External Device 51
Setting Up System Security 53
Adding Users to the System 54
Assigning Secure Areas 56
Verifying System Accuracy 58
Certification Tool Kit Contents 58
Shutting Down the System 60
Moving the SE 300 Ultra System 61
Disconnecting the System 61
Bypassing the SE 300 Ultra System 62
4Running an Inspection 65
Setting Up an Inspection 66
Changing the Interface Language 66
Opening an SRFF File 67
Starting an Inspection 68
Stopping an Inspection 68
Using Defect Review 69
Defect Review Window Controls 70
Defect Review Window Areas 71
Using the Full User Interface 75
Performing a Reference Scan 75
Monitoring Inspection Results 77
Measuring Registration 82
Resetting an Inspection 86
Clearing Alarms 86
Running the System in Pass-Through Mode 86
Adjusting Nominal Height Values 87

CyberOptics Corporation v
Contents
5Maintenance 89
Periodic Hardware Maintenance 90
Inspecting the Safety Enclosures 90
Replacing Conveyor Wear Strips 92
Lubricating the X-, Y- and Z-axes 94
Lubricating the Conveyor Lead Screws 97
Cleaning Air Intakes 98
Cleaning Air Regulator Filters 99
Cleaning Encoder Strips 100
Cleaning the Panel Sensor Lenses 101
Sensor Maintenance 102
Software Upgrades 102
Checking RT Computer Status 102
6Replacing Components 103
Electronics Drawer Components 104
Replacing the Relay Board 104
Replacing the Motor Controller Board
(Conveyor Amplifiers) 106
Replacing EMO Relays 107
Replacing the Distribution Board 108
Replacing the Auto-Width Distribution Board 109
Replacing a Power Supply 110
Replacing Fans 112
Replacing Fuses 113
Computer Components 115
Replacing Cards 115
Conveyor Components 118
Replacing the Conveyor Clamp Spring Fingers 118
Replacing the Conveyor Clamp Air Fittings 119
Replacing the Conveyor Clamp Hall Effect Switch 121
Replacing the Conveyor Clamp Cylinder 122
Replacing the Conveyor Drive Motors and Pulleys 124
Replacing Tension Pulleys and Conveyor Belts 126
Replacing Auto-Width Conveyor belts and Motors 128
Replacing the Panel Sensors 132
Replacing the Panel Lifter Inductive Sensor 134
Replacing the Panel Lifter Cylinder 135
Other Components 136
Replacing the Safety Interlock Switch 136
Replacing the Air Regulator 138
Replacing the AC Main Circuit Breaker 139
Replacing Leveling Feet 140

Contents
vi SE 300™ Ultra Hardware Reference
7Warranty and Spare Parts 141
Limited Warranty 142
Limitation of Remedy and Liability 143
Patents 143
Software and Firmware 143
Warranty Service Policy 144
Extended Warranty Options 144
Warranty Questions 144
Standard Software License Terms 145
Definitions 145
License Grant 146
License Restrictions 146
CyberOptics’ Rights 146
Term 146
Limited Software Warranty 147
U.S. Government Restricted Rights 147
Updates 148
CyberOptics Terms and Conditions of Sale 148
Third Party Software 148
Non-Warranty Services 149
Spare Parts Lists 150
8Diagrams and Error Messages 153
Safety Circuit Block Diagram 154
Electrical System Block Diagram 155
AC Wiring Functional Diagram 156
Digital I/O Connector Pinout 157
Digital I/O Indicators 158
System Error Messages 159
System Error Message Format 159
Error Code Format (<xyz>) 159
First digit (x): Disposition 159
Second digit (y): Classification 160
Third digit (z): Specific Error 160
Index 161

CyberOptics Corporation vii
Preface
Preface
This SE 300 Ultra Hardware Reference is intended to provide comprehensive information
about the SE 300 Ultra system. If you have any questions that are not answered by this guide,
please contact CyberOptics Customer Service and Support (see “Technical Support” on
page viii).
Prerequisite Knowledge
●Moderate computer experience
●Moderate Windows®experience
●Prior knowledge of solder paste inspection process
Documentation
Documentation for the SE 300 Ultra solder paste inspection system consists of the following
information:
●SE 300 Ultra Hardware Reference
Provides an overview of SE 300 Ultra components, instructions for how to install and
maintain the SE 300 Ultra system, parts replacement information, and system
specifications.
●Solder Paste Inspection Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls.
●Solder Paste Inspection Control Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls.

viii SE 300™ Ultra Hardware Reference
Technical Support
If you have problems operating the SE 300 Ultra system, first check the product
documentation for more information.
If you still need help with the SE 300 Ultra system, or you discover problems with
documentation, please telephone, send e-mail, or fax CyberOptics Service and Support.
●Include your serial numbers in all e-mail messages and faxes.
●Have the product serial numbers ready when you telephone CyberOptics.
Telephone Support
Use the Customer Service 800 number, which is toll-free in the USA: Call [phone] to
speak to a representative or leave a voice-mail message.
●The 800 number is answered from 8 AM to 5 PM Central Time (USA), Monday through
Friday.
●Outside of these hours, you can call the 800 number and leave a voice-mail message.
CyberOptics guarantees that all voice-mail messages will be responded to during the next
CyberOptics business day.
For calls outside the United States, call the CyberOptics Minneapolis Office (USA) at
[phone].
Fax Communication
You can fax service issues or problem descriptions to CyberOptics Service and Support staff.
CyberOptics guarantees that all fax transmissions received by Service will be responded to
during the next CyberOptics business day.
Send your fax (attention: Service) to the CyberOptics Minneapolis Office (USA) at
[phone].
Internet Communication
You can use the internet to send service issues or problem descriptions to CyberOptics Service
and Support staff. CyberOptics guarantees that all messages received by Service will be
responded to during or before the next CyberOptics business day.
●Send e-mail to:
[e-mail]
●Visit the CyberOptics home page on the World Wide Web:
http://www.cyberoptics.com

CyberOptics Corporation
1Safety
Safety Guidelines 2
Safety and Conformity Labeling 4

Chapter 1:Safety
2SE 300™ Ultra Hardware Reference
Safety Guidelines
The SE 300 Ultra system is a measuring device intended for use in an industrial or laboratory
environment. Use of this equipment in a manner not specified in the operating instructions
may impair safe operation which can cause serious injury or death.
General Guidelines
●Read and follow instructions provided with all other manufacturer’s documentation.
●Be alert and use common sense when operating any machinery.
●Be sure that you understand the safety considerations and follow the regulations in your
manufacturing facility.
●Do not place liquids or heavy objects on the SE 300 Ultra unit, safety enclosure, or near the
conveyor.
●Always wear a static control wristband to prevent damage due to static electricity. The
SE 300 has an electrostatic discharge plug on the front of the machine by the power
buttons.
●Be sure the SE 300 Ultra is properly grounded through the power connection. To avoid
electric shock, provide an earth ground connection.
●Do not lean on the safety enclosure or the safety enclosure frame.
●Do not remove the safety enclosure or disable the safety interlock mechanisms.
●Do not run the system with side panels removed.
●Do not attempt to disassemble or repair any SE 300 Ultra component without first
contacting your CyberOptics representative.
●Use the SE 300 Ultra system only indoors.
●To avoid electrical shock, always turn off the power using the AC main circuit breaker
before servicing the unit.
Caution: Lithium batteries are included on both computer cards. There is danger of explosion
if the battery is incorrectly replaced. Replace only with the same or equivalent type battery
recommended by the manufacturer (CR2032). Dispose of used batteries according to the
manufacturer’s instructions.