CyberOptics SE505 User manual

SE505
Hardware Manual

Notice
The SE505 is a measuring device intended for use in SMT production environment. Use of this equipment
in a manner not specified in the operating instructions may impair safe operation.
Information in this document is subject to change without notice. CyberOptics Corporation may make
improvements or changes in the products described in this publication at any time.
Trademarks
The following are trademarks or registered trademarks in the United States and other countries:
CyberOptics and SE505 are (owned by CyberOptics Corporation); Windows (owned by Microsoft
Corporation).
Warranty, License, and Terms of Sale
The warranty, software license and other terms and conditions of sale covering CyberOptics products are
set forth in CyberOptics Standard Terms and Conditions of Sale and License available at
www.cyberoptics.com or by calling CyberOptics at 1-800-526-2540 and requesting a copy.
SE505 Hardware Manual
Part Number 8018144, Revision A
April 2011
©2011 CyberOptics Corporation. All Rights Reserved.

CyberOptics Corporation
Table of Contents
Preface vii
Prerequisite Knowledge vii
Documentation vii
Manual Change Request vii
Technical Support ix
1Safety 1
Safety Guidelines 2
General Guidelines 2
Emergency Stop 3
Lockout SE505 4
Safety Interlocks on the Top Cover 5
Indicator Lights 6
Compliance 7
Safety and Conformity Labeling 8
Mechanical Safety Labels 8
Electrical Safety Labels 10
Manufacturing Information Conformance 11
2System Overview 13
SE505 System 14
SE505 Unit 14
SE505 Rear View 16
SE505 Internal Parts 18
Main Electrical Panel 20
Conveyor 22
System Specifications 26
System Requirements 27
Performance Specifications 28
Computer Requirements 28
Dimensions 29
3Installation 31
Unpacking the SE505 System 32
Choosing a Location 33
Installing the System 34
Installing the Light Pole 34
Positioning / Leveling the SE505 System 35
Installing the Sensor 39
Wiring SE505 for Power 41
Turning on System Power 43
Connecting the Air Supply 44

Contents
iv SE505Hardware Manual
Connecting SMEMA Cables 45
Connecting to a Network 46
Connecting to an External Device 47
Wago PLC Assembly 48
Manually Adjusting the Conveyor Width 49
Configuring the Pressure Gauge Display 50
Setting Up System Security 52
Adding Users to the System 53
Assigning Secure Areas 55
Verifying System Accuracy 57
Shutting Down the System 59
Moving the SE505 System 60
Disconnecting Utilities from the System 60
Bypassing the SE505 System 60
4Replacing Components and Preventive Maintenance 63
Maintenance Schedule 64
Main Electrical Panel 65
Replacing Electrical Cables 67
Replacing the AC Main Circuit Breaker 68
Replacing the Fuses 70
Replacing the Air Regulator 72
Replacing Fans 73
Preventive Maintenance 74
Processor Components 77
Replacing Cards 77
Software Upgrades 78
Restoring system disk using Acronis 79
Preventive Maintenance 96
Conveyor Components 98
Replacing the Conveyor Edge Strip Guides 98
Replacing the Conveyor Clamp Blade 101
Replacing the Conveyor Clamp Air Fittings 103
Replacing the Conveyor Clamp Hall Effect Switch 104
Replacing the Conveyor Clamp Cylinder 105
Replacing the Conveyor Motors 107
Replacing the Autowidth Motor 109
Replacing the Conveyor Belts 111
Replacing the Drive Belts 112
Replacing the Idler Pulleys 115
Replacing the Pulley Drive 117
Replacing the Board Sensors 118
Replacing the Panel Lifter Cylinder and Inductive Sensor 120
Preventive Maintenance 122
Gantry Components 132
Replacing the Gantry Forcer 132
Replacing the Gantry Stator 135

CyberOptics Corporation v
Contents
Replacing the X-Axis 138
Replacing the Encoder 141
Preventive Maintenance 142
Adjusting X-Axis Parallelism 149
Adjusting Y-Axis Parallelism 150
Adjusting X-axis and Y-axis Orthogonality 151
Sensor 152
Sensor Replacement 152
Other Components 155
Replacing the Safety Interlock Switch 155
Replacing Leveling Feet 157
5Troubleshooting 159
Safety Circuit Block Diagram 160
AC and DC Distribution Block Diagram 161
SMEMA Connector Pinout 162
System Error Messages 163
Solder Paste Failure Causes 164
SOS 166
Index 167

Contents
vi SE505Hardware Manual

CyberOptics Corporation vii
Preface
Preface
This SE505 Hardware Manual is intended to provide comprehensive information about the
SE505 system.
If you have any questions that are not answered by this guide, contact CyberOptics Customer
Service and Support. Refer to “Technical Support” o n p a g e i x .
Prerequisite Knowledge
●Moderate computer experience
●Moderate Windows®experience
Documentation
Documentation for the SE505 Solder Paste Inspection system consists of the following
information:
●SE505 Hardware Manual
Provides an overview of SE505 components, instructions for how to install and maintain the
SE505 system, parts replacement information, and system specifications.
●SE505 Solder Paste Inspection Software User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Engineering Interface.
●SPI Systems Inspection User Guide and Online Help
Provides task-based, step-by-step procedures and descriptions of the software controls for the
Solder Paste Inspection Applications—Operator Interface.
Manual Change Request
Every effort has been made to provide complete and accurate information for operating and
maintaining the SE505 system. If you have suggestions for improvements or find an inaccuracy,
please complete the manual change request form on page viii and forward your suggestions to
CyberOptics.
i
Note: Include a copy of the change request form on the following page and, if applicable, a copy
of the page with the error marked.

viii SE505 Hardware Manual
Manual Change Request
Date:
Zip/Postal Code:
City/State/
Province:
Address:
Company Name:
Originator:
Machine Serial Number Software Version
Manual Revision/Date Page No. or Figure No.
Suggestion:
Fax: [phone]
CyberOptics Corp.
[email protected]
Attn: Service
Fax or e-mail to:
Check if page is attached
Country:

CyberOptics Corporation ix
Technical Support
Technical Support
If you have problems operating the SE505, first check the product documentation for more
information.
If you still need assistance, or you discover problems with the documentation, please telephone,
send e-mail, or fax CyberOptics Service and Support.
●Include your serial numbers in all e-mail messages and faxes.
●Have the product serial numbers ready when you telephone CyberOptics.
CyberOptics guarantees a response to all messages during the next CyberOptics business day.
International Technical Support Center
[phone]
Fax: [phone]
Email: [e-mail]
Website:www.cyberoptics.com/support
If available in your area, the toll-free number above (+1-800) is answered 24 hours a day, every
day of the week. Where toll-free access is not available, please contact the regional office closest to
you:
North America
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Asia-Pacific
CyberOptics Singapore, Ltd.
Singapore
[phone]
Europe
CyberOptics Ltd.
United Kingdom
[phone]
China
CyberOptics China Company Ltd.
Shanghai
[phone]
Corporate Headquarters
CyberOptics Corporation
Minneapolis, Minnesota USA
[phone]
Website: www.cyberoptics.com

xSE505 Hardware Manual