CYBEX Pro+ Application guide

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Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered
trademarks of Cybex International, Inc. Safety
SentryTM is aregistered trademark of Cybex international, Inc. Polar is aregistered
trademark
of Polar. -
DISCLAIMER: Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We
reserve
the right to revise this document at any time or to make changes to the product described within it without notice or
obligation to notify any person of such revisions or changes .
•2003, Cybex International, Inc. All rights reserved. Printed in United States
of America.
~ 0Trotter Drive Medway, MA 02053 •800-766-3211 •508-533-4300 • FAX [phone]
[email protected]@cybexintl.com •LT-17730-4 Rev 0 • April 2003
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CYBEXin tern a tional
. Defining Fitness
Cybex Pro+ Treadmill
Owner's & Service Manual
Cardiovascular Systems
Part Number LT-17730-4 Rev 0

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Cybex Pro+ Treadmill Owner's & Service Manual
An Owner's &Service Manual is shipped with each Cybex Pro+ Treadmill. To purchase
additional copies
of this manual or any other Cybex manual, please do one of the following:
•Order online
at www.eCybex.com
•Fax your order to 508-533-5183
•For customers living within
the USA, contact Cybex Customer Service at 800-766-3211
then press 63
•For customers living outside the USA,
contact Cybex Customer Service at
508-533-4300
To contact Cybex with comments about this manual you may send email to
[email protected].
!WARNING: Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user's authority to operate
the equipment.
This equipment has been tested and found to comply with the limits for aClass Bdigital
device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in aresidential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cawse harmful interference
to radio communications. However, there is
no guarantee
that interference will not occur in aparticular installation. If this equipment does
cause harmful interference
to radio or television reception (which can be determined by
turning the equipment off and on) the user is encouraged to try to correct the interference by
one
or more of the following measures:
Reorient
or relocate the receiving antenna.
Increase
the separation between the equipment and receiver.
Connect
the equipment into an outlet on acircuit different from that to which the
receiver is connected.
Consult the dealer
or an experienced radio TV technician for help.
Page i

Page ii
Cybex Pro+ Treadmill Owner's & Service Manual
Declaration of Conformity
We declare that to the best of our knowledge that the fitness
equipment listed below, and manufactured by:
Cybex International, Inc.
10 Trotter Drive
Medway MA, 02053, USA
Conforms to:
Directives: 73/23/EEC, 89/336/EEC
Standards: EN957-1, EN957-6, EN60335-1, EN50081-1
Product Name: Cybex TROTTER Elite, Cybex Sport, Cybex Pro, Cybex Pro+
Models: 450T, 500T, 520T, 530T
European Contact: Attention: European Sales Director
Floor
2, 56 Bridge Street, 0
Newport, South Wales, NP20 4BL .
United Kingdom Phone [phone]
NOTE: For European customers only.
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Cybex Pro+ Treadmill Owner's &Service Manual
Table of Contents
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Front Pages
Abo·ut this Manual i
FCC Compliance Information i
Declaration
of Conformity ii
Table of Contents iii
1Safety
Important Voltage Information 1-1
Grounding Instructions 1-1
Important Safety Instructions 1-2
Warning Decals 1-4
Caution Decals 1-7
Emergency Stop Key (e-stop) 1-8
2Technical Specifications
Specifications 2-1
3Operation
Terms &Symbols Used 3-1
Quick Operation Guide
3-2
Detailed Operation Guide 3-2
Stopping the Treadmill 3-5
-Immobilization Method 3-5
Emergency Dismount 3-5
Emergency Stop o' •••••••• 3-5
Safety Sentry 3-5
Control During Operation 3-5
Data Readouts 3-6
Displaying Heart Rate ~ 3-6
Heart Rate LED 3-6
Use of Programs 3-7
Manual Mode 3-8
The Workout Profile 3-8
Meaning of %Grade 3-9
5K Run 3-10
9Holes
3-12
Heart Rate 3-14
Cardio 3-16
Weight Loss 3-18
Manual 3-19
4Preventive Maintenance
Warnings/Cautions 4-1
Regular Maintenance Activities 4-1
Cleaning Your Treadmill 4-1
Running Belt Maintenance 4-2
Other Preventive Maintenance 4-6
Service Schedule 4-7
Log Sheet '4-8
5Setup &Assembly
Warnings/Cautions 5-1
Choosing &Preparing aSite 5-1
Electrical Power Requirements 5-2
Assembling the Treadmill 5-2
Testing the Treadmill Operation 5-11
Setting Operation Options 5-12
6 Customer Service
Contacting Service 6-1
Serial Number &Voltage 6-1
Return Material Authorization (RMA)
.. 6-1
Damaged Parts . . . . . . . . . . . . . . . . . . 6-3
Ordering Parts
6-3
7Service
Warnings/Cautions 7-1
Test Mode 7-2
LED Functions 7-3
.Key Functions
.. > •••••••••••••••••• 7-3
Error Codes 7-4
Motor Current &Voltage 7-4
Speed Sensor Adjustment
7-6
IR Compensation 7-8
Speed Calibration
7-9
Running Belt &Deck 7-10
Rear Roller 7-11
Front Roller 7-12
Drive Belt 7-13
Drive Motor 7-15
Motor Brushes 7-18
Elevation
Motor . . . . . . . . . . . . . . . . . 7-19
Lower Control Board 7-23
Power Cord 7-26
Power Switch 7-26
Line Filter 7-27
Upper Display Board 7-29
Contact Heart Rate Board 7-31
Contact Heart Rate Grips 7-31
CSAFE Board 7-33
Display Cable 7-34
Display Overlays
7-37
Parts List . . . . . . . . . . . . . . . . . . . . . . 7-38
Exploded View 7-41
Schematic .....................
7-42
Page iii

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Cybex Pro+ Treadmill Owner's & Service Manual
IMPORTANT: Read all instructions and warnings before using the treadmill.
Safety
Page 1-1
This treadmill is for use on anominal
115
VAG ±5%, 60 Hz and 20 amps,
208/220 VAG, 60 Hz, 15 amps or 230
VAG ±5%, 50 Hz and 15 amps and a
grounded, dedicated circuit. Make sure
that the treadmill is connected
to an
!DANGER:
Improper connection of the
equipment-grounding conductor can
result in a risk of electric shock.
Check with a qualified electrician or
service provider if you are in doubt
as to whether the treadmill is
properly grounded. Seek a qualified
electrician to perform any
modifications to the cord or plug.
Cybex is not responsible for injuries
or damages as a result of cord or
plug modification.
208/220V
NEMA 6-15
Euro Plug
GEE 717
115V
NEMA 5-20
1- Safety
Before plugging the power cord into an electrical outlet, verify that the voltage requirements for
your area match the voltage
of the treadmill that you have received. The power requirements for
the Cybex Pro+ treadmill include agrounded, dedicated circuit, rated for one
of the following:
115
VAC ±5%, 60 Hz and 20 amps; 208/220 VAC, 60 Hz, 15 amps or 230 VAC ±5%, 50 Hz and
15 amps. See the serial number decal for the exact voltage requirements
of your treadmill.
This treadmill must be grounded. If it should malfunction
or break down, grounding provides a
path
of least resistance for electric current to reduce the risk of electric shock. This product is
equipped with acord having
an equipment-grounding conductor and agrounding plug. The
plug must be plugged into
an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
!WARNING: Do not attempt to use this unit with a voltage adapter.
Do not attempt to use this unit with an extension cord.
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Safety
Page 1-2
Cybex Pro+ Treadmill Owner's & Service Manual
outlet having the same configuration as the plug. Do not use aground plug adapter to adapt
the power cord
to anon-grounded outlet.
(Save These Instructions)
!DANGER: To reduce the risk of electric shock, always unplug this treadmill from the
electrical outlet immediately after using it and before cleaning it.
!WARNING: Serious injury could occur if these precautions are not observed. To reduce
the risk of burns, fires, electric shock, or injury:
User Safety Precautions
•DO NOT wear loose or dangling clothing while u.sing the treadmill.
•Use the treadmill handrails for support and to maintain balance.
•Stop exercising if you feel faint, dizzy, or experience pain at any time.
•Obtain amedical exam before beginning any exercise program.
•Read and understand emergency stop procedures.
•Replace any warning labels if damaged, worn
or illegible.
•Report any malfunctions, damage or repairs to the facility.
•Place your feet on the
two top steps when starting or stopping the treadmill.
•Stop and place the treadmill at 0degrees incline (level) after each use.
•Keep children away from the treadmill. Teenagers and disabled persons must be
supervise~ while using.
•Obtain instruction before using.
•Keep all body parts, hair, towels, water bottles and the like free and clear
of moving parts.
•Read and understand the Owner's Manual and all warnings posted on the unit before using.
.• DO NOT use the unit if you exceed 400 Ibs. (181 kg). This is the rated maximum user weight.
Facility Safety Precautions
•Instruct all users on how to clip the e-stop clip onto their clothing and carefully test it prior
to using the treadmill.
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Cybex Pro+ Treadmill Owner's & Service Manual
•Instruct all users to use caution when mounting and dismounting the treadmill.
•Disconnect all power before servicing the treadmill.
•Use adedicated line when operating the treadmill.
•Connect the freadmill
to aproperly grounded outlet only.
•DO NOT operate electrically powered treadmills in
damp or wet locations.
•Keep the running belt clean and
dry at all times.
•Use this treadmill
for commercial use only.
•DO NOT leave the treadmill unattended when plugged in and running. NOTE: Before
leaving the treadmill unattended, always wait until the treadmill comes to acomplete stop
and
is level. Then, turn all controls to the STOP or OFFposition and remove the plug from
the outlet. Remove the e-stop key from the treadmill.
•Immobilize the treadmill (when not in use) by removing the e-stop key.
•Inspect the treadmill for worn or loose components before each use. Do not use until worn
or damaged parts are replaced.
•Maintain and replace worn parts regularly. Refer
to "Preventive Maintenance" section of
Owner's Manual.
•DO NOT operate the treadmill if: (1) the cord is damaged; (2) the treadmill is not working
properly
or (3) if the treadmill h~s been dropped or damaged. Seek service from aqualified
technician.
•DO NOT place the cord near heated surfaces or sharp edges.
•DO NOT use the treadmill outdoors.
•DO NOT operate the treadmill around or where aerosol (spray)
or where oxygen products
are being used.
•Read and understand the Owner's Manual completely before using the treadmill.
•Ensure all users wear proper footwear on
or around all Cybex equipment.
•Set up and operate the treadmill on asolid, level surface. Do not operate in recessed areas
or on plush carpet.
•Provide the following clearances: 19.7 inches (0.5
m) at each side, 39 inches (1.0 m) at the
back and enough room for safe access and passage at the front
of the treadmill. Be sure
your treadmill is clear
of walls, equipment and other hard surfaces.
•DO NOT attempt repairs, electrical
or mechanical. Seek qualified repair personnel when
servicing. If you live
in the USA, contact Cybex Customer Service at 800-766-3211 (then
press
64). If you live outside the USA, contact Cybex Customer Service ~t 508-533-4300.
Safety
Page 1-3

Safety
Page
1-4
Cybex Pro+ Treadmill Owner's &Service Manual
•Use Cybex factory parts when replacing parts on the treadmill.
•DO NOT modify the treadmill in any way.
•DO NOT use attachments unless recommended for the treadmill by Cybex.
•Ensure all User and Facility safety precautions are observed.
•Carefully read and understand the following before using the Cybex Pro+ treadmill:
•Warning Decals
•Caution Decals
To replace any worn or damaged decals do one of the following: Visit eCybex.com to shop
for parts online, fax your order to 508-533-5183 or contact Cybex Customer Service at
800-766-3211. If you live outside of the USA, call 508-533-4300. For location or part number
of labels, see the parts list and exploded-view diagram. This information can be found in the
Service chapter in this manual or on Cybex web site at ecybex.com.
Warning decals indicate apotentially hazardous situation, which, if not avoided, could result in
death or serious injury. The warning decals used on the Cybex Pro+ are shown below.
T :- loose or dangling clothing while using. •Place your feet on the 1\':0 lOp steps when starting or stopping the treadmill "
· D? NO ..:~r 'Is for support and to maintain balance. •Stop and place the lreadmiD to 0 degrees indine (level) after each use. •Placez 'los pelds Sur les deux march
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Use th~ ~~a\j you feel faint, dizzy, oi experien~ pain. •Keetl. ct:Uldren ~way. Teena~ers and disabled must be supervised. • au demarrage st a farrel du laPIS. es
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~:i~Xa medi~1 exam before beginning any exerase program. • ~btalO IOslrudJon before USIng. . . ~e;~ les enfanls eloignes. Les
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Read and undars~I=~~~~:r~m;e~~b1e. : ~:~ ~~~=~:r~':~:n"=r'~~:u:~=n~n~IJ~~~~~~o':~~:='the unit be' . ~~~: ::"~~~icapes
: ~:=~':nctions. damage or repairs to the facility. ·00 NOT use ihe unit it you exceed 400 Ibs. (180 kg). This is the rated maximum-~~; :~:ht. . ~~':II~~~~ons
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DE-16609-4
Safety
Page 1-5
Date Mileage Service Initials
Cybex Pro+ Treadmill Owner's & Service Manual
All maintenance activities shall be performed by qualified
personnel. Failure to do so could result in serious injury.
A. Enter Test Mode by holding
down any key while tuming
the treadmill to the on
(I) position.
B. press. (except on Sport). 1--~--_I----'-'--"-'-I-----1
DIST appears on the display.
Service Schedule (for Models Trotter Elite, Sport and Pro)
NOTE: This is the minimum recommended service.
1.
Determine mileage.
First 500 Miles
ACheck Running Belt Tension
&Tracking
Every 5000 Miles
ACheck Running Belt Tension
&Tracking
BMove Treadmill &Vacuum
Underneath
CRemove Motor Cover to
Clean Underneath
with aDry Cloth &Vacuum
Every 10,000 Miles
DReplace Belt &Flip Deck
ECheck Motor Brushes
&Replace If Needed
FCheck Current Draw
GMeasure Motor Voltage at
Max Speed with No Load
HCheck Elevation Assembly
&Replace Worn Parts
Lubricate Elevation
Bushings
Every 20,000 Miles
JReplace Belt &Deck
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