CyClone 2400-31 Installation instructions

The information in this document has been carefully checked and is believed to be entirely reliable. However, no
responsibility is assumed for inaccuracies. Furthermore, Cyclone Microsystems, Inc. reserves the right to make
changes to any products herein to improve reliability, function, or design. Cyclone Microsystems, Inc. neither
assumes any liability arising out of the application or use of any product or circuit described herein, nor does it
convey any license under its right or the rights of others.
Revision 1.0, March 2005
Cyclone P/N 800-2400-31
Copyright 2005 by Cyclone Microsystems, Inc.
2400-31
FRONT END PROCESSOR
MAINTENANCE &
SUPPORT GUIDE

CONTENTS
2400-31 FEP Maintenance & Support Guide i
Revision 1.0., March 2005
CHAPTER 1
1.1 INTRODUCTION..............................................................................................................................1-1
1.2 SPECIFICATIONS............................................................................................................................1-1
CHAPTER 2
2.1 PHYSICAL CONFIGURATION.........................................................................................................2-1
2.2 SWITCHES.......................................................................................................................................2-4
2.2.1 FEP Power Supply Switches...............................................................................................2-4
2.2.2 FEP Reset Switch................................................................................................................2-5
2.3 CONNECTORS................................................................................................................................2-5
2.3.1 Power Connector.................................................................................................................2-5
2.3.1.1 DC Power Connectors (600-2400-31-D0) ....................................................................2-5
2.3.1.2 AC Power Connectors (600-2400-31-A0) ....................................................................2-6
2.3.1.3 Ground Studs ...............................................................................................................2-6
2.3.2 CPCI-821 Console Connector.............................................................................................2-7
2.3.3 Ethernet Port Connector......................................................................................................2-7
2.3.4 E1 Connectors.....................................................................................................................2-8
CHAPTER 3
3.1 FEP INITIALIZATION AND BUILT-IN SELF TEST ..........................................................................3-1
CHAPTER 4
4.1 PERIODIC MAINTENANCE.............................................................................................................4-1
CHAPTER 5
5.1 SERVICEABLE COMPONENTS......................................................................................................5-1
5.2 BOARD REMOVAL AND INSTALLATION.......................................................................................5-1
5.2.1 Board Removal....................................................................................................................5-1
5.2.2 Board Installation.................................................................................................................5-2
5.3 FAN TRAY REMOVAL AND INSTALLATION..................................................................................5-2
5.3.1 Fan/Filter Assembly Removal..............................................................................................5-2
5.3.2 Fan/Filter Assembly Installation...........................................................................................5-2
5.4 POWER SUPPLY REMOVAL AND INSTALLATION.......................................................................5-2
5.4.1 Power Supply Removal.......................................................................................................5-2
5.4.2 Power Supply Installation....................................................................................................5-2
CHAPTER 6
6.1 METHODOLOGY.............................................................................................................................6-1
6.2 ASSUMPTIONS ...............................................................................................................................6-1
6.3 CONFIGURATION ...........................................................................................................................6-2
6.4 RESULTS.........................................................................................................................................6-2
CHAPTER 7
7.1 OVERVIEW......................................................................................................................................7-1
7.2 HARDWARE.....................................................................................................................................7-1
7.3 SOFTWARE AND FIRMWARE........................................................................................................7-1

CONTENTS
ii 2400-31 FEP Maintenance & Support Guide
Revision 1.0., March 2005
7.4 EFFECTIVE PERIOD OF WARRANTY ...........................................................................................7-1
7.5 REPAIRED OR REPLACEMENT PRODUCT (OUT-OF-WARRANTY)...........................................7-1
7.6 SERVICE POLICY............................................................................................................................7-2
APPENDIX A
A.1 ADDITIONAL INFORMATION.........................................................................................................A-1

CONTENTS
2400-31 FEP Maintenance & Support Guide iii
Revision 1.0., March 2005
LIST OF FIGURES
Figure 1-1. FEP Part Numbering ...........................................................................................................1-1
Figure 2-1. 600-2400-31-D0 FEP Front Panel.......................................................................................2-1
Figure 2-2. 600-2400-31-A0 FEP Front Panel.......................................................................................2-2
Figure 2-3. 600-2400-31 FEP Front Panel LEDs...................................................................................2-3
Figure 2-4. DC Power Connector...........................................................................................................2-5
Figure 2-5. AC Power Connector...........................................................................................................2-6
Figure 2-6. 75ohm BNC Connector .......................................................................................................2-8
Figure 4-1. Air Filter Replacement.........................................................................................................4-1

iv 2400-31 FEP Maintenance & Support Guide
Revision 1.0., March 2005
LIST OF TABLES
Table 1-1. 600-2400-31 Specifications.................................................................................................1-2
Table 2-1. 600-2400-31-D0 FEP Front Panel Description....................................................................2-1
Table 2-2. 600-2400-31-A0 FEP Front Panel Description....................................................................2-2
Table 2-3. 600-2400-31 FEP Front Panel LED Description..................................................................2-3
Table 2-4. Ring Lugs for #10 Studs......................................................................................................2-6
Table 2-5. Console Port Connector......................................................................................................2-7
Table 2-6. Ethernet Port Connector......................................................................................................2-7
Table 2-7. E1 ATM Port 0 Connector Pin Assignments........................................................................2-8
Table 2-8. E1 ATM Port 1 Connector Pin Assignments........................................................................2-8
Table 3-1. CPCI-817 Initialization and Self Test LEDs.........................................................................3-1
Table 3-2. CPCI-821 Initialization and Self Test LEDs.........................................................................3-2
Table 4-1. Air Filter Replacement.........................................................................................................4-1
Table 5-1. CLEI Number and Barcode ................................................................................................5-1

2400-31 FEP Maintenance & Support Guide 1-1
Revision 1.0, March 2005
CHAPTER 1
PRODUCT OVERVIEW
1.1 INTRODUCTION
The 2400-31 Front End Processor is a system featuring four ATM SARs for quad E1 line interface and
two Ethernet ports. The system uses two PowerPC processors. The 2400-31 is available in AC or DC
versions and features two redundant, hot swappable power supplies. The 2400-31 system also monitors
power supply, fan status and temperature in an effort to detect and provide early alert to component
failures.
The part numbering system for the 600-2400 series of FEPs is as shown in Figure 1-1.
Figure 1-1. FEP Part Numbering
1.2 SPECIFICATIONS
Table 1-1 lists the specifications for the 2400-31 series Front End Processor. Cooling air input is on the
left side of the unit and the air exhaust is on the right side. Airflow should not be restricted; a minimum
of one inch clearance on each side is required.
600 - 2400 - 31 - _0
Quad E1 ATM Line
Interface Power Supply A- Dual AC
D- Dual DC

PRODUCT OVERVIEW
1-2 2400-31 FEP Maintenance & Support Guide
Revision 1.0, March 2005
Table 1-1. 600-2400-31 Specifications
Physical Height 5.25 inches
Width 17.5 inches
Depth 12 inches
Other 19 inch rack mountable
Weight 15 lbs
Electrical - AC version (600-2400-31-A0)
Voltage: 90 - 264 Vac
Current (Max): 3A
Power Dissipation: 205 BTU/hr.
Frequency: 47 - 63 Hz
Connector:
Ethernet ports:
Console Serial ports:
E1 ATM ports:
10/100 BaseTx RJ45
RJ11
75ohm BNC Transmit/Receive
Electrical - DC version (600-2400-31-D0)
Voltage: 36 - 72 Vdc
Current (Max): 6.5A
Power Dissipation: 205 BTU/hr.
Connector:
Ethernet ports:
Console Serial ports:
E1ATM ports:
10/100 BaseTx RJ45
RJ11
75ohm BNC Transmit/Receive
Environmental Operating Temperature 0 to 55 Degrees Celsius
Relative Humidity 0% to 95% (non-condensing)
Storage Temperature -55 to 125 Degrees Celsius
Regulatory Compliance UL1950
CUL C22.2 No. 950, CE Marking, FCC Class A
Note: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communi-
cations. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Caution: Changes or modifications to this equipment not expressly
approved by the party responsible for compliance could void the user’s
authority to operate the equipment.
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communication.
Le present apparall numerique n’emet pas de bruits radioelectriques
depassant les limites applicables aux appareils numeriques de las
classe A prescrites dans le Reglement sur le brouillage radioelectrique
edicte par le ministere des Communications du Canada.

CONFIGURATION & CONNECTORS
2-2 2400-31 FEP Maintenance & Support Guide
Revision 1.0, March 2005
Figure 2-2. 600-2400-31-A0 FEP Front Panel
Figure 2-2 shows a front view of the FEP unit with AC power supplies. Table 2-2 identifies each item.
Table 2-2. 600-2400-31-A0 FEP Front Panel Description
No. Name
1 Power Connector A
2 FEP Power supply ON/OFF Switch A
3 Power Connector B
4 FEP Power supply ON/OFF Switch B
5 FEP Reset Switch
6 FEP Ground Lugs
7 CPCI-821
8 CPCI-817 (1)
9 CPCI-817 (2)
10 Power Supply A
11 Power Supply B
12 Fan/Filter Assembly
FRONT END PROCESSOR
2400 SERIES
BA
RESET
115V
1
0
115V
1
0
ETHERNET 1 ETHERNET 0
CPCI-821
ST1 ST0
CONSOLE
ACT IO P
PWR0 FN0
FN1 PWR1
LPX
PPX
LNK
ACT
CPCI-817
ST1 ST0
CONSOLE
ACT IO P
HOT SWAP
XMT RCV XMT
PORT1 PORT0
RCV
LNKLNK
CPCI-817
ST1 ST0
CONSOLE
ACT IO P
HOT SWAP
XMT RCV XMT
PORT1 PORT0
RCV
LNKLNK
11 10 52
12 87
4
361
9

CONFIGURATION & CONNECTORS
2400-31 FEP Maintenance & Support Guide 2-3
Revision 1.0, March 2005
Figure 2-3. 600-2400-31 FEP Front Panel LEDs
Figure 2-3 shows the FEP front panel LEDs. Table 2-3 briefly describes each item.
Table 2-3. 600-2400-31 FEP Front Panel LED Description
No. SLOT# Name Description
1 0 CPCI-821 PWR0 Turns on and remains on for power good condition of power
supply A and turns off for power failure.
2 0 CPCI-821 PWR1 Turns on and remains on for power good condition of power
supply B.
3 0 CPCI-821 FN0 Turns on and remains on for FAN0 good condition and
turns off for FAN0 failure.
4 0 CPCI-821 FN1 Turns on and remains on for FAN1 good condition and
turns off for FAN1 failure.
5 0 CPCI-821 LPX Turns on and remains on for local PCI bus running PCI-X
and turns off for local PCI bus not running PCI-X
6 0 CPCI-821 PPX Turns on and remains on for Compact PCI bus running PCI-
X and turns off for Compact PCI bus not running PCI-X.
7 0 CPCI-821 ST0 Indicates status 0 for CPCI-821 and will light And remain on
for some time after a reset or power-on and turn off.
CPCI-817
ST1 ST0
CONSOLE
ACT IOP
HOT SWAP
XMT RCV XMT
PORT1 PORT0
RCV
LNK LNK
ETHERNET 1 ETHERNET 0
CPCI-821
ST1 ST0
CONSOLE
ACT IOP
PWR0 FN0
FN1 PWR1
LPX
PPX
LNK
ACT
CPCI-817
ST1 ST0
CONSOLE
ACT IOP
HOT SWAP
XMT RCV XMT
PORT1 PORT0
RCV
LNK LNK
23 20 17
14 13
19
910
12 11
1234
67
8
5
22 16
18
15
21

CONFIGURATION & CONNECTORS
2-4 2400-31 FEP Maintenance & Support Guide
Revision 1.0, March 2005
2.2 SWITCHES
2.2.1 FEP Power Supply Switches
The 600-2400-31-D0 DC unit has a single power switch. This switch enables and disables power from
both power entries to both power supplies. The ‘1’ position indicates power supply ON and ‘0’ position
indicates power supply OFF.
8 0 CPCI-821 ST1 Indicates status 1 for CPCI-821 and will light and remain on
for some time after a reset or power-on and turn off.
9 0 CPCI-821 I0P Indicates IOP for CPCI-821 and will light for a short time
after a reset or power on and then turn off.
10 0 CPCI-821 ACT Indicates CPCI-821 activity and will blink and/or vary in
intensity as CPCI-821 performs different operations.
11 0 CPCI-821 Ethernet 0 ACT Indicates network activity for port 0 and will blink during
transmit and receive activity.
12 0 CPCI-821 Ethernet 0 LNK Indicates link integrity for Ethernet port 0 and will remain on continuously if port 0 is connected to a functional network or
Ethernet port.
13 0 CPCI-821 Ethernet 1 ACT Indicates network activity for port 1 and will blink during
transmit and receive activity.
14 0 CPCI-821 Ethernet 1 LNK Indicates link integrity for Ethernet port 1 and will remain on continuously if port 1 is connected to a functional network or
Ethernet port.
15 CPCI-817 ST0 Indicates status 0 for CPCI-817 and will light for a short time
after reset or power-on, then turn off.
16 CPCI-817 ST1 Indicates status 1 for CPCI-817 and will light for a short time
after reset or power-on and then turn off.
17 CPCI-817 ACT Indicates CPCI-817 activity and will remain on for a short
time then turn off after reset or power-on.
18 CPCI-817 IOP Indicates IOP for CPCI-817 and will light for a short time
after reset or power-on and then turn off.
19 E1 Port 0 LNK Indicates valid E1 port 0 link.
20 E1 Port 1 LNK Indicates valid E1 port 1 link.
21 CPCI-817 This will illuminate when it is permissible to extract the
CPCI-817.It also lights at power-up and during reset.
22 Power Supply A
The FEP Power Supply green ‘POWER’ LED is located on
the power supply. It illuminates when the power supply is
ON. The yellow ‘FAULT’ LED will light when the power
supply is removed or the power supply is faulty, or there is
no power supplied to the power entry module.
23 Power Supply B
The FEP Power Supply green ‘POWER’ LED is located on
the power supply. It illuminates when the power supply is
ON. The yellow ‘FAULT’ LED will light when the power
supply is removed or the power supply is faulty, or there is
no power supplied to the power entry module.