ADLINK Technology GEME-4000 Series User manual

GEME-4000/H4000/S4000
5000/X5000/S5000 Series
General Embedded Machine Engine
User’s Manual

©Copyright 2004 ADLINK Technology Inc.
All Rights Reserved.
Manual Rev.: 1.00
Date: April 25, 2006
Part Number: 50-1D002-200
The information in this document is subject to change without prior notice in
order to improve reliability, design, and function and does not represent a
commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental,
or consequential damages arising out of the use or inability to use the product
or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright laws. All
rights are reserved. No part of this manual may be reproduced by any
mechanical, electronic, or other means in any form without prior written
permission of the manufacturer.
Trademarks
GEME®is a registered trademark of ADLINK Technology Inc. Other product
names mentioned herein are used for identification purposes only and may be
trademarks and/or registered trademarks of their respective companies.

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any help or service, please contact us.
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Web Site http://www.adlinktech.com
Sales & Service [email protected]
TEL [phone] FAX [phone]
Address 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan
Please email or FAX your detailed information for prompt, satisfactory, and
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Computer Brand:
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Detail Description
Suggestions for ADLINK

Table of Contents •i
Table of Contents
Introduction....................................................................................1
1.1 Product Overview............................................................................ 1
1.2 Unpacking Checklist........................................................................ 2
1.3 GEME Family .................................................................................. 3
1.3.1 Name Rule .............................................................................3
1.4 Specifications .................................................................................. 5
Base Unit ........................................................................................9
2.1 Dimensions ..................................................................................... 9
2.2 Base Unit Connector Pin Assignments.......................................... 13
2.2.1 VGA Connector...................................................... 13
2.2.2 USB Connector (2 Ports) ....................................... 13
2.2.3 AC input connector ................................................ 14
2.2.4 Ethernet (RJ-45) Connector................................... 14
2.2.5 COM1/COM2......................................................... 15
2.2.6 Integrated PS/2 KBD/MS connector....................... 16
2.2.7 IEEE1394 Connector ............................................. 16
2.2.8 Compact Flash Connector ..................................... 17
2.2.9 Parallel Port connector........................................... 17
2.2.11 GPIO connector (GEME-H4000/X5000) .............. 18
2.2.12 DVI/LVDS, Audio Connector................................ 19
Power Supply Unit.......................................................................21
3.1 Dimensions ................................................................................... 21
3.2 Specifications ................................................................................ 23
3.2.1 AC Power Supply................................................... 23
3.2.1 DC Power Supply................................................... 23
Getting Started.............................................................................25
4.1 IDE Boot Sequence Settings......................................................... 25
First/Second/Third/Other Boot Device ............................ 26
4.2 IRQ Information............................................................................. 27
4.3 Software Settings .......................................................................... 27
4.4 Software Support .......................................................................... 29
4.4.1 Operation System Support..................................... 30
4.4.2 Driver Support........................................................ 32
4.4.3 GEME Driver Installation List................................. 33
Extension Modules......................................................................35

ii •Table of Contents
5.0 Extension Modules Overview ........................................................ 35
5.0.1 Product series........................................................ 35
5.1 MPC-8164..................................................................................... 36
5.1.1 Features................................................................. 36
5.1.2 CN2 Pin Assignments: Main connector.................. 37
...................................................................................................37
5.1.3 CN3 Pin Assignment: General Purpose DI/DO ports38
...................................................................................................38
5.1.4 MPC-8164 Dimensions.......................................... 38
5.2 MPC-8366/8372 ............................................................................ 39
5.2.1 Features................................................................. 39
5.2.2 Specifications......................................................... 39
5.2.3 SP1 Pin Assignment: I/O Connector of MPC-8372/6642
5.2.4 Dimensions............................................................ 44
...................................................................................................45
5.3 MPC-7632/7632AU/7664 .............................................................. 46
5.3.1 Features................................................................. 46
5.3.2 Specifications......................................................... 46
5.3.3 CP1 Pin Assignment.............................................. 47
5.3.4 CP2 Pin Assignment.............................................. 48
5.3.5 Dimensions............................................................ 49
5.4 PMC-RTV24G ............................................................................... 51
5.4.1 Features................................................................. 51
5.4.2 Specifications......................................................... 51
5.4.3 Pin Assignment...................................................... 52
...................................................................................................52
5.4.4 Dimensions............................................................ 53
5.5 PMC-3534G .................................................................................. 54
5.5.1 Features................................................................. 54
5.5.2 Specifications......................................................... 54
5.5.3 Pin Assignment...................................................... 54
5.5.4 Dimensions............................................................ 55
5.6 PMC-3544G .................................................................................. 56
5.6.1 Features................................................................. 56
5.6.2 Specifications......................................................... 56
5.6.3 Pin Assignment...................................................... 56
...................................................................................................57
5.6.5 Dimensions............................................................ 57
5.7 PMC-7841G .................................................................................. 58
5.7.1 Features................................................................. 58
5.7.2 Specifications......................................................... 58
5.7.3 Pin Assignment...................................................... 58

Table of Contents •iii
5.7.4 Dimensions............................................................ 59
5.8 PMC-7852G .................................................................................. 60
5.8.1 Features................................................................. 60
5.8.2 Specifications......................................................... 60
5.8.3 Pin Assignment...................................................... 61
5.8.4 Dimensions............................................................ 62
Appendix A: Important safety instructions .............................63
Appendix B: Warranty Policy ....................................................65

Introduction •1
1
Introduction
1.1 Product Overview
The General Embedded Machine Engine (GEME) 4000/5000 series is a
complete embedded solution for Machine Automation/ Machine Vision/ Vision
system integrators who are looking for a embedded controller to run their
CPU-intensive applications.
GEME is a rugged and compact chassis that supports an embedded SBC and
power supply unit with optional storage peripherals, such as CompactFlash
cards or a 2.5" HDD. Software compatibility, reliability and OS size issues can be
avoided through its built-in embedded software.
Although GEME is highly integrated, it can be further expanded with PMC
modules and PC/104 extension modules supporting motion, vision, DIO,
communications, and High Speed Link applications.
With both hardware and software integrated in a single package, GEME is
optimized for performance and will deliver the best reliability to our customers.
Some important features of GEME are listed below:
zLow power consumption, fanless CPU applied for embedded applications
zVersatile functionalities: motion, vision, DIO, communications, High Speed
Link
zExpandable enclosure design for PMC and PC104 modules
zCompact and rugged system design with wall-mounting kit
zOS support: Windows CE, Windows XP Embedded, and Linux
This chapter is designed to give you an overview of GEME’s platform. The
chapter covers the following topics:
•Unpacking Checklist
•GEME Family
•Specifications
•Dimensions and Explode Drawing

2 •Introduction
1.2 Unpacking Checklist
Check the shipping carton for any damage. If the shipping carton and contents
are damaged, notify the dealer for a replacement. Retain the shipping carton
and packing material for inspection by the dealer. Obtain authorization before
returning any product to ADLINK.
Check the following items are included in the package, if there are any missing
items, contact your dealer:
Product Included Items
GEME-4000/5000
series
(Basic Base system)
•All-in-one support CD-ROM (software & manuals)
•Wall mounting kit:
Wall mounting bracket (x4)
M4 8mmScrew (8)
•Power cord (L=1.8M, country of use to be specified
while ordering) (for AC type only)
•PS/2 Y cable
•IDE flat cable (40 pin, L=57cm)
•FDD flat cable (34pin, L=52cm)
•4-pin DC output harness for external drive (43cm)
GEME-H4000/X5000/S
4000/S5000 series
(Advanced Base
System)
•All-in-one support CD-ROM (software & manuals)
•Wall mounting kit:
Wall mounting bracket (x4)
M4 8mmScrew (8)
•Power cord (L=1.8M, country of use to be specified
when ordering) (for AC type only)
•PS/2 Y cable
Note: (1) The packaging of the GEME OEM version with non-standard
configuration, functionality, or package may vary according to different
configuration requests.

Introduction •3
CAUTION: The board fitted inside the GEME system must be protected from
static discharge and physical shock. Never remove any of the socketed
parts except at a static-free workstation. Use the anti-static bag shipped
with the product to handle the board. Wear a wrist strap grounded
through one of the system's ESD Ground jacks when servicing system
components.
1.3 GEME Family
The GEME 4000/5000 family can be classified by CPU performance into the
4000 and 5000 series. It can be further distinguished by the availability of vision
functionality and interfaces. Extension modules can be ordered to provide other
functions not standard on the base unit. Please refer to the following table for
available base units in the GEME family.
1.3.1 Name Rule
GEME 4000 is the product series with Celeron M CPU and GEME-5000 is the
product series with Pentium M CPU.
GEME 4000, GEME-5000 start with Basic Base system. With several different
specific PMC module installed, we call them Advanced Base system. On all the
Base systems, several more PC-104 modules can be added.
The Basic Base system is equipped with the IDE interface and FDD interface.
With the 2nd digit , it is used to identify the different CPU. Please refer to the
below table for reference.
CPU
GEME-42000 / GEME-∀42000 Celeron M 1.0GHz
GEME-52000 / GEME-∀52000 Pentium M 1.4GHz
GEME-53000 /GEME-∀53000 Pentium M 1.1GHz
!

4 •Introduction
The “∀” mark is the alphabet used to identify the different function, where :
X: embedded PMC module with 4 channels video capture, which can support up
to 120 fps
H: embedded PMC module with H/W MPEG4.
S: embedded PMC module with PCMCIA, CF and 2 USB2.0 ports

Introduction •5
1.4 Specifications
GEME-4000 GEME-H4000 GEME-5000 GEME-X5000
SBC Model No. EBC-P400
CPU Ultra Low Voltage
Celeron M
Low Voltage
Pentium M
Cache 512 KB on-die Advanced
Transfer Cache (ATC)
1 MB/2 MB on-die Advanced
Transfer Cache (ATC)
System Memory One SODIMM socket for up to 1GB DDR333
Intel 855GME Graphics and Memory Controller Hub (GMCH)
Chipset
Intel I/O Controller Hub 4 (ICH4)
zOn-board VGA controller built-in AGP (3D hyper pipelined
architecture)
zUp to 1600 x 1200 in 32-bit color at 85Hz refresh rate
zVideo memory sharing from main memory with Intel Dynamic
Video Memory Technology (DVMT)
VGA
zUp to 64 MB of dynamic video memory allocation
DVI, LVDS
(Optional)
18-bit LVDS interface
DVI interface, compliant with DVI specification 1.0
TV-Out (Optional) BNC Connector
BIOS Award BIOS, support PnP
Video Capture No
WIS H/W
MPEG4
encoder
processor
4-CH CIF
compress,
4-CH CIF
preview
No
Four Conexant
Fusion878A
Video decoder
processor
4-CH
NTSC/PAL
input
USB Two USB ports, USB 2.0 compliant
IEEE 1394
Texas Instruments TSB43AB23 1394a-2000 OHCI PHY/link-layer
controller
Three IEEE-1394 ports (two external , one internal)
Ethernet Intel 82562EM 10BaseT/100BaseTx
Enhanced IDE
Bus Master IDE controller, EIDE interfaces for up to two
devices, support PIO Mode 3/4 or Ultra DMA/100 IDE
devices, including Hard Disk Drive, ATAPI CD-ROM, LS120,
and ZIP drives.
CompactFlash 50 pin socket for CompactFlash Type I/II
SBC
Super I/O Chipset Winbond W83627HF

6 •Introduction
Hardware
Monitoring
Built-in Winbond W83627HF, monitoring CPU temperature,
voltage and battery,+3.3V,+5V,+12V voltage
COM Ports COM1/ COM2: 16550 UART compatible ports with RS-232
interface,COM2 also supports RS-422,RS-485
Parallel Port One high-speed parallel port, SPP/EPP/ECP mode
Keyboard/Mouse Combed PS/2 type mini-DIN connectors
Floppy Interface None
PMC Interface 1 on-board 32-bit 33Mhz PMC module socket for functionally
expansion
PC104 Interface 16-bit, PC/104 interface for functionally expansion
Watchdog Timer Time-out timing select 1-255 seconds
Dimensions 129mm x 167.5mm
GEME-4000 GEME-H4000 GEME-5000 GEME-X5000
Universal input AC 100 VAC to 220 VAC, Max. output : +5V
11.5A, +12V 3A, -12V 0.5A
Power Supply
(optional) DC input: 10VDC to 30VDC, Max. input current: 13A at 10VDC,
Max. output: +5V 10A, +12V 1.5A, -12V 0.3A
Operating Temp. -10˚-55˚C -10˚-50˚C -10˚-55˚C -10˚-50˚C
Humidity 0%-90%
Dimensions 183x140x95.36 mm (wall mount kit not included)
[16.84 mm(H) for each extension kit ]
With 512MB DDRAM
+5V 4.0A, +12V 300mA
With 512MB DDRAM
+5V 5.5A, +12V 300mA
Power
Consumption Test conditions: (1) CPU 100% loading (2) No HDD, CD ROM,
extension module
Power Output +5V Max. 1A,
+12V Max. 1A None +5V Max. 1A, +12V Max. 1A None
Storage
One 44-pin IDE
removable
HDD
one 44-pin IDE
HDD
One 44-pin IDE
removable
HDD
one 44-pin IDE
HDD
GPIO (TTL) none
Four digital
input,
Four digital
output,
none
Four digital
input,
Four digital
output,
System
Operating System Windows CE, Windows XP Embedded, Linux

Introduction •7
Random Vibration
Operating: 5-100Hz, 0.00142 g2/Hz; 100-500Hz, -6dB/Octave,
0.5Grms, 3axes, 30 minutes/axis
Non-operating: 5-100Hz , 0.02g2/Hz ; 100-500Hz , -6dB/Octave,
1.88Grms, 3 axes,1hr/axis
(IEC 68-2-64)
Warning! Always disconnect the power cord from your chassis whenever you
are working on it. Do not connect the power cord while the power switch is
on. A sudden rush of power can damage sensitive electronic components.
Only authorized and experienced electronics personnel should open the
chassis.
Caution! Always ground yourself to remove any static electric charge before
touching GEME. Modern electronic devices are very sensitive to static
electric charges. Use a grounding wrist strap at all times. Place all
electronic components on a static-dissipative surface or in a
static-shielded bag.

Base Unit •9
2
Base Unit
This chapter will familiarize the user with available GEME interfaces and
connections before getting started and includes the following information:
•Dimensions
•Base Unit Connector Pin Assignments
2.1 Dimensions

10 •Base Unit
POWER SUPPLY
INPUT : 100~240VAC
50~60Hz
POWER
HDD
HDD
PWR ACT/LINK
10/100M
LAN
RESET
KB/MS IEEE1394 USB
COM2 LPT1
VGA COM1
CF
MIC INSPK OUT
HDD
CF
TOP VIEW
FRONT VIEW
SIDE VIEW
Figure 1. GEME-4000/5000 base unit dimensions

Base Unit •11
POWER SUPPLY
INPUT : 100~240VAC
50~60Hz
POWER
HDD
PWR ACT/LINK
10/100M
LAN
RESET
KB/MS IEEE1394 USB
COM2 LPT1
VGA COM1
CF
CH0 CH1 CH2 CH3 GPIO
TOP VIEW
FRONT VIEW
SIDE VIEW
Figure 2. GEME-H4000/X5000 base unit dimensions

12 •Base Unit
POWER SUPPLY
INPUT : 100~240VAC
50~60Hz
POWER
HDD
PWR ACT/LINK
10/100M
LAN
RESET
KB/MS IEEE1394
COM2 LPT1
VGA COM1
CF
USB
PCMCIA
USB
TOP VIEW SIDE VIEW
Figure 3. GEME-S4000/S5000 dimensions