CyClone 2410-41 Installation instructions

The information in this document has been carefully checked and is believed to be entirely reliable. However, no
responsibility is assumed for inaccuracies. Furthermore, Cyclone Microsystems, Inc. reserves the right to make
changes to any products herein to improve reliability, function, or design. Cyclone Microsystems, Inc. neither
assumes any liability arising out of the application or use of any product or circuit described herein, nor does it
convey any license under its right or the rights of others.
Revision 1.0, May 2006
DO NOT RELEASED FOR DISTRIBTUION
Cyclone P/N 800-2410-
Copyright 2006 by Cyclone Microsystems, Inc.
2410-41
2410-42
2410-43
FRONT END PROCESSOR
MAINTENANCE &
SUPPORT GUIDE

REVISION CHANGES
2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide
Revision 1.0, May 2006
Revision Changes
Revision 1.0, May 2006
Chapter 1.2 Specifications
• (DC Only) Power Rating Changed from 36 -72 Vdc to -48 Vdc Nominal
• Regulatory Compliance: UL 60950-1:2003, First Edition and CSA C22.2 No. 60950-1-03
1st Ed. April 1, 2003
Chapter 3.1 Installation Guidlines
• Included Rack Mount Safety Warnings

CONTENTS
2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide i
Revision 1.0, May 2006
CHAPTER 1
1.1 INTRODUCTION..............................................................................................................................1-1
1.2 SPECIFICATIONS............................................................................................................................1-1
CHAPTER 2
2.1 PHYSICAL CONFIGURATION (600-2410-43-D0............................................................................2-1
2.2 PHYSICAL CONFIGURATION (600-2410-42-D0)...........................................................................2-2
2.3 PHYSICAL CONFIGURATION (600-2410-41-D0)...........................................................................2-3
2.4 PHYSICAL CONFIGURATION (600-2410-43-A0)...........................................................................2-4
2.5 PHYSICAL CONFIGURATION (600-2410-42-A0)...........................................................................2-5
2.6 PHYSICAL CONFIGURATION (600-2410-41-A0)...........................................................................2-6
2.7 FEP FRONT PANEL ........................................................................................................................2-7
2.8 SWITCHES.......................................................................................................................................2-8
2.8.1 FEP Power Supply Switches...............................................................................................2-8
2.8.2 FEP Reset Switch................................................................................................................2-9
2.9 CONNECTORS................................................................................................................................2-9
2.9.1 Power Connector.................................................................................................................2-9
2.9.1.1 DC Power Connectors ..................................................................................................2-9
2.9.1.2 AC Power Connectors ................................................................................................2-10
2.9.1.3 Ground Studs .............................................................................................................2-11
2.9.2 CPCI-824 Console Connector...........................................................................................2-11
2.9.3 10/100Base-T Ethernet Port Connector............................................................................2-11
2.9.4 10/100/1000Base-T Ethernet Port Connector...................................................................2-12
CHAPTER 3
3.1 INSTALAATION GUIDELINES.........................................................................................................3-1
CHAPTER 4
4.1 FEP INITIALIZATION AND BUILT-IN SELF TEST ..........................................................................4-1
CHAPTER 5
5.1 PERIODIC MAINTENANCE.............................................................................................................5-1
CHAPTER 6
6.1 SERVICEABLE COMPONENTS......................................................................................................6-1
6.2 BOARD REMOVAL AND INSTALLATION.......................................................................................6-2
6.2.1 Board Removal....................................................................................................................6-2
6.2.2 Board Installation.................................................................................................................6-2
6.3 FAN TRAY REMOVAL AND INSTALLATION..................................................................................6-2
63.1 Fan / Filter Assembly Removal............................................................................................6-3
6.3.2 Fan/Filter Assembly Installation...........................................................................................6-3
6.4 POWER SUPPLY REMOVAL AND INSTALLATION.......................................................................6-3
6.4.1 Power Supply Removal.......................................................................................................6-3
6.4.2 Power Supply Installation....................................................................................................6-3

CONTENTS
ii 2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide
Revision 1.0, May 2006
CHAPTER 7
7.1 METHODOLOGY.............................................................................................................................7-1
7.2 ASSUMPTIONS ...............................................................................................................................7-1
7.3 CONFIGURATION ...........................................................................................................................7-2
7.4 RESULTS.........................................................................................................................................7-2
CHAPTER 8
8.1 OVERVIEW......................................................................................................................................8-1
8.2 HARDWARE.....................................................................................................................................8-1
8.3 SOFTWARE AND FIRMWARE........................................................................................................8-1
8.4 EFFECTIVE PERIOD OF WARRANTY ...........................................................................................8-1
8.5 REPAIRED OR REPLACEMENT PRODUCT (OUT-OF-WARRANTY)...........................................8-1
8.6 SERVICE POLICY............................................................................................................................8-2
APPENDIX A
A.1 ADDITIONAL INFORMATION.........................................................................................................A-1

CONTENTS
2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide iii
Revision 1.0, May 2006
LIST OF FIGURES
Figure 1-1. FEP Part Numbering ...........................................................................................................1-1
Figure 2-1. 600-2410-43-D0 FEP Front Panel.......................................................................................2-1
Figure 2-2. 600-2410-42-D0 FEP Front Panel.......................................................................................2-2
Figure 2-3. 600-2410-41-D0 FEP Front Panel.......................................................................................2-3
Figure 2-4. 600-2410-43-A0 FEP Front Panel.......................................................................................2-4
Figure 2-5. 600-2410-42-A0 FEP Front Panel.......................................................................................2-5
Figure 2-6. 600-2410-41-A0 FEP Front Panel.......................................................................................2-6
Figure 2-7. FEP FRONT PANEL ...........................................................................................................2-7
Figure 2-8. DC Power Connector.........................................................................................................2-10
Figure 2-9. AC Power Connector.........................................................................................................2-10
Figure 5-1 Air Filter Replacement.........................................................................................................5-2
LIST OF TABLES
Table 1-1. Specifications ......................................................................................................................1-2
Table 2-1. 600-2410-43-D0 FEP Front Panel Description....................................................................2-1
Table 2-2. 600-2410-42-D0 FEP Front Panel Description....................................................................2-2
Table 2-3. 600-2410-41-D0 FEP Front Panel Description....................................................................2-3
Table 2-4 600-2410-43-A0 FEP Front Panel Description...................................................................2-4
Table 2-5 600-2410-42-A0 FEP Front Panel Description....................................................................2-5
Table 2-6 600-2410-41-A0 FEP Front Panel Description....................................................................2-6
Table 2-7 FEP Front Panel LED Description.......................................................................................2-7
Table 2-8. Ring Lugs for #10 Studs....................................................................................................2-11
Table 2-9. Console Port Connector....................................................................................................2-11
Table 2-10. 10/100 Ethernet Port Connector........................................................................................2-12
Table 2-11. 10/100/1000 Ethernet Port Connector...............................................................................2-12
Table 4-1. CPCI-824 Initialization LED Pattern Description .................................................................4-1
Table 5-1. Air Filter Replacement.........................................................................................................5-1
Table 6-1. CLEI Number and Barcode ................................................................................................6-1

2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide 1-1
Revision 1.0 Revision, May 2006
CHAPTER 1
PRODUCT OVERVIEW
1.1 INTRODUCTION
The 2410-43, 2410-42 and 2410-41 Front End Processor is a system featuring six Gigabit Ehternet ports
and six Megabit Ethernet ports. The Gigabit ports can operate at 10/100/1000Base-T and the Megabit
ports can operate at 10/100Base-T. The system uses three PowerPC processors spread out between
three identical hot swappable cards. The 2410-43, 2410-42 and 2410-41 is available in AC or DC
versions and features two redundant, hot swappable power supplies. The 2410-43, 2410-42 and 2410-41
system also monitors power supply, fan status and temperature in an effort to detect and provide early
alert to component failures.
The part numbering system for the 600-2410 series of FEPs is as shown in Figure 1-1.
Figure 1-1. FEP Part Numbering
1.2 SPECIFICATIONS
Table 1-1 lists the specifications for the 2410-43, 2410-42 and 2410-41 series Front End Processor.
Cooling air input is on the left side of the unit and the air exhaust is on the right side. Airflow should not
be restricted; a minimum of one inch clearance on each side is required.
600 - 2410 - 4X - _0
Power Supply
A- Dual AC
D- Dual DC
Six 1 Gbit ports
Six 100 Mbit ports

PRODUCT OVERVIEW
1-2 2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide
Revision 1.0, May 2006
Table 1-1. Specifications
Physical Height 5.25 inches
Width 17.5 inches
Depth 12 inches
Other 19 inch rack mountable
Weight 15 lbs
Electrical - AC version
Voltage: 90 - 264 Vac
Current (Max): 3A
Power Dissipation: 175 BTU/hr.
Frequency: 47 - 63 Hz
Connector:
Ethernet ports:
Console serial ports:
E1 ports:
10/100 BaseTx RJ45
RJ11
75ohm BNC,Transmit/Receive
Electrical - DC version Voltage: -48 Vdc Nominal
Current (Max): 6.5A
Power Dissipation: 175 BTU/hr.
Connector:
Gigabit Ethernet ports:
100 Megabit Ehternet ports:
Console Serial ports
10/100/100 BaseTx RJ45
10/100 BaseTx RJ45<
RJ11
75 ohm BNC,Transmit/Receive

PRODUCT OVERVIEW
2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide 1-3
Revision 1.0, May 2006
Environmental Operating Temperature 0 to 55 Degrees Celsius
Relative Humidity 0% to 95% (non-condensing)
Storage Temperature -55 to 125 Degrees Celsius
Regulatory Compliance UL60950-1
CUL C22.2 No. 950, CE Marking, FCC Class A
Note: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communi-
cations. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Caution: Changes or modifications to this equipment not expressly
approved by the party responsible for compliance could void the user’s
authority to operate the equipment.
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communication.
The equipment or subassembly is suitable for connection to intrabuilding
or no exposed wiring or cabling only.
Le present apparall numerique n’emet pas de bruits radioelectriques
depassant les limites applicables aux appareils numeriques de las
classe A prescrites dans le Reglement sur le brouillage radioelectrique
edicte par le ministere des Communications du Canada.

2410-41, 2410-42, 2410-43 FEP Maintenance & Support Guide 2-1
Revision 1.0, May 2006
CHAPTER 2
CONFIGURATION & CONNECTORS
2.1 PHYSICAL CONFIGURATION (600-2410-43-D0)
Figure 2-1. 600-2410-43-D0 FEP Front Panel
Figure 2-1 shows a front view of the FEP unit with DC power supplies. Table 2-1 identifies each item.
Table 2-1. 600-2410-43-D0 FEP Front Panel Description
No. SLOT# Name
1 Power Connector A
2 Power Connector B
3 FEP Power supply ON/OFF Switch
4 CPCI-824 Reset Switch
5 FEP Ground Lugs
6 Power Supply A
7 Power Supply B
8 0 CPCI-824
9 1 CPCI-824
10 2 CPCI-824
11 Fan/Filter Assembly
48 VDC B
48 VDC A
RESET
IO
FRONT END PROCESSOR
2410 SERIES
ETHERNET 1 ETHERNET 0
CPCI-824
ST1 ST0
CONSOLE
ACT IOP
PWR0 FN0
FN1 PWR1
LNK0
LNK1
10/100 ENET1 10/100 ENET0
CONSOLE
HOT SWAP
CONSOLE
HOT SWAP
ETHERNET 1 ETHERNET 0
ST1 ST0
ACT IOP
PWR0 FN0
FN1 PWR1
LNK0
LNK1
10/100 ENET1 10/100 ENET0
ETHERNET 1 ETHERNET 0
ST1 ST0
ACT IOP
PWR0 FN0
FN1 PWR1
LNK 0
LNK1
10/100 ENET1 10/100 ENET0
CPCI-824 CPCI-824
HOT SWAP
ACT0
ACT0
ACT0
ACT1
ACT1
ACT1
RST
RST
RST
3
4
6
10 8
9
7
1
2
5
11

CONFIGURATION & CONNECTORS
2-2 2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide
Revision 1.0, May 2006
2.2 PHYSICAL CONFIGURATION (600-2410-42-D0)
Figure 2-2. 600-2410-42-D0 FEP Front Panel
Figure 2-2 shows a front view of the FEP unit with DC power supplies. Table 2-2 identifies each item.
Table 2-2. 600-2410-42-D0 FEP Front Panel Description
No. SLOT# Name
1 Power Connector A
2 Power Connector B
3 FEP Power supply ON/OFF Switch
4 CPCI-824 Reset Switch
5 FEP Ground Lugs
6 Power Supply A
7 Power Supply B
8 0 CPCI-824
9 1 CPCI-824
10 Fan/Filter Assembly
48 VDC B
48 VDC A
RESET
IO
FRONT END PROCESSOR
2410 SERIES
ETHERNET 1 ETHERNET 0
CPCI-824
ST1 ST0
CONSOLE
ACT IOP
PWR0 FN0
FN1 PWR1
LNK0
LNK1
10/100 ENET1 10/100 ENET0
CONSOLE
HOT SWAP
ETHERNET 1 ETHERNET 0
ST1 ST0
ACT IOP
PWR0 FN0
FN1 PWR1
LNK0
LNK1
10/100 ENET1 10/100 ENET0
CPCI-824
HOT SWAP
ACT0
ACT0
ACT1
ACT1
RST
RST
8
9
4
76 3
1
2
5
10