Cypress Ctm-200 r2 User manual

Model

CTM-200 R2 (RELEASE 2)

Revision

Revision 1.3

MANUAL: CTM-200 R

3066 Beta Avenue | Burnaby, B.C. | V5G 4K4

CTM-200 MANUAL

Revision Control

Description

Initials

Rev

Date

Initial Release

1.0

16-April-2014

Updated Screenshots of new Web GUI

1.1

24-April-2014

Updated more Screenshots of new Web GUI

sor

1.2

2-Feb-2016

Command Cleanup

1.2

11-Feb-2016

Updates

sor/js

1.3

9-Jan-2017

Table of Contents

Revision Control .........................................................................................................................................................1

Table of Contents .......................................................................................................................................................2

1. Notice .................................................................................................................................................................5

1.1 Operation in hazardous environments..........................................................................................................5

1.2 Regulatory restrictions ..................................................................................................................................5

1.3 Electromagnetic Interference (EMI) – United States FCC Information .........................................................6

1.4 Electromagnetic Interference (EMI) – Canada Information..........................................................................6

1.5 Trademarks....................................................................................................................................................6

2. Physical Interfaces ..............................................................................................................................................7

2.1 Ethernet:........................................................................................................................................................7

2.2 General Purpose Input and Outputs .............................................................................................................7

2.3 RS-232 serial port ..........................................................................................................................................7

2.4 USB OTG (On-The-Go) port ...........................................................................................................................7

2.5 CAN Bus port .................................................................................................................................................7

2.6 Locking 3 Wire power connector with ignition sense ...................................................................................7

2.7 Multiple RF connectors (SMA/RP-SMA) ........................................................................................................8

3. SIM Card Installation ..........................................................................................................................................9

....................................................................................................................................................................................9

4. Connecting the CTM-200....................................................................................................................................9

4.1 Connect Power ..............................................................................................................................................9

4.2 Connect External Antennas ........................................................................................................................ 10

4.2.1 Cellular ............................................................................................................................................. 11

4.2.2 GPS .................................................................................................................................................... 11

4.2.3 Wi-Fi/Bluetooth............................................................................................................................... 11

4.2.4 Satellite (Optional)......................................................................................................................... 11

4.2.5 Short Range Wireless or WPAN (Optional ................................................................................... 12

5. Installing the CTM-200 .................................................................................................................................... 12

5.1 Mounting.................................................................................................................................................... 12

5.2 Connecting the Ethernet Cables................................................................................................................. 13

5.3 Serial Data Cable Connection ..................................................................................................................... 14

5.4 General Purpose I/O (GPIO) ....................................................................................................................... 14

5.4.1 Output Connection.......................................................................................................................... 16

5.4.2 Input Connection............................................................................................................................. 17

Table of Contents

5.5 CAN2.0B Bus............................................................................................................................................... 18

6. Configuring the CTM-200 ................................................................................................................................ 20

6.1 Login ........................................................................................................................................................... 20

6.2 Web Interface............................................................................................................................................. 21

6.3 Command Line Interface ............................................................................................................................ 24

6.4 Configuring, Cellular Wireless Network Parameters.................................................................................. 25

6.5 Wi-Fi Networks........................................................................................................................................... 27

6.5.1 Access Point ....................................................................................................................................... 27

6.5.2 Client.................................................................................................................................................. 28

7. Additional Features ......................................................................................................................................... 29

7.1 Automatic Power Control........................................................................................................................... 29

7.2 Power Consumption................................................................................................................................... 30

7.3 Device Reset ............................................................................................................................................... 30

7.4 LED Indicators............................................................................................................................................. 31

8. General Troubleshooting Operation ............................................................................................................... 32

9. Time................................................................................................................................................................. 33

9.1 Time Synchronization ................................................................................................................................. 33

9.2 Time zones.................................................................................................................................................. 33

10. Device Management .................................................................................................................................. 33

10.1 Upgrading and Configuring ................................................................................................................... 33

10.2 How to access the CTM-200 remotely .................................................................................................. 34

10.3 SMS........................................................................................................................................................ 34

10.4 SNMP..................................................................................................................................................... 35

10.5 CCM Manager........................................................................................................................................ 35

11. Reporting.................................................................................................................................................... 36

11.1 Regular Interval Reports (AVL) .............................................................................................................. 36

11.2 Irregular Interval Reports...................................................................................................................... 38

11.3 Infrequent Interval Reports................................................................................................................... 39

11.4 Triggers or event conditions.................................................................................................................. 39

11.5 Report Definition................................................................................................................................... 40

11.6 Report Messages................................................................................................................................... 41

11.7 Report Triggered Scripts........................................................................................................................ 43

11.8 File Based Reporting.............................................................................................................................. 43

11.9 Store and Forward................................................................................................................................. 43

12. System and Event logs................................................................................................................................ 44

13. Connection monitoring tools...................................................................................................................... 44

14. Security....................................................................................................................................................... 45

14.1 Remote Access Control ......................................................................................................................... 45

14.2 Friends list ............................................................................................................................................. 45

14.3 LAN Friends............................................................................................................................................ 45

14.4 Radius .................................................................................................................................................... 45

15. Networking................................................................................................................................................. 45

15.1 VPN........................................................................................................................................................ 45

15.1.1 IPSec ............................................................................................................................................... 45

15.1.2 VPNC............................................................................................................................................... 45

16. Engine Diagnostics Support........................................................................................................................ 46

17. Geo-Routing................................................................................................................................................ 47

18. Accessory or 3rd party product support...................................................................................................... 47

15.2 PAD Mode.............................................................................................................................................. 47

15.3 MODBUS................................................................................................................................................ 47

15.4 Man Down Pendant............................................................................................................................... 47

15.5 Garmin® Personal Navigation Devices .................................................................................................. 48

15.6 Miscellaneous external devices, salt spreader controllers, etc. ........................................................... 48

15.7 Access Control ....................................................................................................................................... 49

15.8 RF Switch ............................................................................................................................................... 49

15.9 CTM-200 with integrated Iridium™ ISU module ................................................................................... 50

15.10 CTM-200 with integrated battery backup............................................................................................. 50

Notice

1. Notice

Due to the nature of wireless communication, the reception or transmission of data can never be guaranteed.

Data may be delayed, corrupted or never received. Data transfer problems are rare with well-constructed and

configured wireless networks used in conjunction with devices such as the CTM-200 wireless data device.

Cypress Solutions Inc. accepts no responsibility for damages of any kind including, but not limited to personal

injury, death, or loss of property due to the delay or loss of data resulting from the use of the CTM-200 wireless

data device.

1.1 Operation in hazardous environments

THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A, B,C AND D OR NON-

HAZARDOUS LOCATIONS ONLY.

Wireless transmitters can cause interference with some critical operation equipment. For this reason, it is

required that the RF portion of the CTM-200 wireless data device be turned off when in the vicinity of blasting

operations, medical equipment, life support equipment, or any other equipment that is susceptible to radio

interference. The CTM-200 wireless data device must be turned off when on-board or in the vicinity of any

aircraft. The FAA prohibits the use of wireless transmitter equipment at any time during aircraft flight.

1.2 Regulatory restrictions

CAUTION: Any modifications to the CTM-200 wireless data device not expressly authorized by Cypress Solutions

Inc. may cause its regulatory approval status to become invalidated, thereby voiding your authority to use the

product.

Notice

The CTM-200 wireless data device contains a wireless device approved under FCC CFR 47 part 2.1091 and

Industry Canada RSS-102 rules for operation as a mobile or fixed device with its specified antenna of gain ≤6dBi

and from which a separation distance of at least 20 cm (8”) must be maintained from all persons at all times and

during all modes of operation. The antenna used must not be co-located or operated in conjunction with any

other antenna or transmitter. These rules are in place to prevent any possible hazard due to personal exposure

to electromagnetic radiation.

CTM-200 devices are designed to operate with approved wireless modules installed. These cards will have their

own FCC and Industry Canada approval ID numbers.

1.3 Electromagnetic Interference (EMI) – United States FCC

Information

This equipment has been tested and found to comply with limits for a class A digital device, pursuant to part 15

of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a

commercial installation. This equipment generates, uses, and can radiate radio frequency energy, and if not

installed and used in accordance with the instructions, may cause harmful interference to radio communication.

However, there is no guarantee that harmful interference will not occur in a particular installation. If this

equipment does cause harmful interference to radio or television reception, which can be determined by

turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of

the following measures:

•Reorient or relocate the receiving antenna

•Increase the separation between the equipment and receiver

•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected

•Consult the dealer or an experienced radio/TV technician for help

1.4 Electromagnetic Interference (EMI) – Canada Information

This digital apparatus does not exceed the class B limits for radio noise emissions from digital apparatus as set

out in the interference causing equipment standard entitles “Digital Apparatus”, ICES-003 of the Department of

Communications.

Cet appareil numérique respecte les limites de bruits radioélectriques applicables aux appareils numériques de

Classe B prescrites dans la norme sur le matériel brouilleur: “Appareils Numériques”, NMB-003 édictée par le

Ministre des Communications.

1.5 Trademarks

All brand or product names, trademarks, logos, etc. used in this manual are owned by their respective

companies.

Physical Interfaces

2. Physical Interfaces

2.1 Ethernet:

•Two Ethernet ports (bridged/non-bridged)

•Ethernet services can be disabled

•Ethernet ports can use DHCP or static IP addresses, DHCP can be configured to a single IP address

•Gateway support when an Ethernet port is used to connect to the Internet through another router

•Static NAT support

•Multi-wan support for special packet routing configurations

2.2 General Purpose Input and Outputs

•One General Purpose 18 position Input and Output interface

•Inputs x 6 (2 differential)

•Outputs x4

•Wiegand/iButton™ interface

2.3 RS-232 serial port

•Console, Command Line Interface access

•PPP, dial up over serial (legacy)

•PAD host interface (2 available), Virtual Serial Line replacement

•MODBUS host interface, MODBUS interface

•Serial Access Control (RFID) interface, Access control hardware interface

•Various Spreader Controller models, Spreader controller interface

•External GPS receiver, Add a high precision GPS receiver input

•Garmin™ Personal Navigation Devices, Interface for in vehicle display

•Auxiliary Equipment Interface

•Inputs x 2

•Outputs x 2

2.4 USB OTG (On-The-Go) port

•For future implementation

2.5 CAN Bus port

•OBDII (ISO15765 -4)

•J1939

2.6 Locking 3 Wire power connector with ignition sense

•6-36 VDC with Transient (spike) protection

•2 mA @ 12 Volts low power mode

2.7 Multiple RF connectors (SMA/RP-SMA)

•Threaded SMA style for all RF connections

SIM Card Installation

3. SIM Card Installation

In most cases the device will ship with a pre-configured, installed SIM card. In this case, SIM card installation is

not required.

SIM card access is via the removal of the top cover plate by removing the 4 top cover #8 socket head cap screws

using a 9/64” Allen key driver.

4. Connecting the CTM-200

4.1 Connect Power

The CTM can be paired with a DC power cable for direct connection to a DC power supply or with an optional AC

Wall Plug adaptor that allows quick and easy connection to standard 120V AC Power.

Red

+5.5V to +36V DC

Black

0V return (GND)

White

Standby / Ignition (+V for operation, Off for standby)

Connecting the CTM-200

A 5 Amp “slow-blow” fuse is recommended in the +V supply line.

When the operate/standby line is used, the CTM-200 can take advantage of the state of this line using its

“ignition sense” features. When the ignition line is wired the CTM-200 does not completely shutdown, a very

small amount of power is used (2 mA) which allows a small microprocessor to monitor the status of various

inputs so the device can “wake on events” that occur when the device is in low power mode.

Advantages of connecting power using the vehicle operate/standby or ignition line:

•Ignition ON/OFF events can be reported and logged.

•Shutdown based on a timer can be activated, for example, turn CTM-200 off 10 mins after ignition has

been switched off.

•GPS re-acquisition time is minimized

Events that can trigger the device to enter full operating mode:

•Wake on an acceleration condition

•Wake on an onboard geo-fence violation.

•Wake on real time clock conditions.

•Wake up when a GPS monitored speed is met.

•Wake up based on a temperature (as monitored by the internal temperature sensor)

•Wake the CTM-200 an input being triggered via the GPIO interface.

•Wake on Man-Down Pendant alert

Before any external cables are connected (GPS, Cellular RF, Wi-Fi RF, WPAN RF, serial, Ethernet, GPIO, CAN),

verify that the power cable is wired correctly on the battery side. In certain cases, reversely connected battery

input may cause damage which is not covered under warranty.

4.2 Connect External Antennas

The CTM-200 is designed to operate with external antennas. Antennas vary a great deal and should be selected

based on the application the device is going to be used. All antenna connectors utilize SMA jacks with the

exception of Wi-Fi/ Bluetooth which require reverse polarity SMA (RP-SMA).

Connecting the CTM-200

For optimum performance antennas should be mounted in a vertical orientation as high up as possible and with

clear line of sight in all directions. For regulatory purposes it must be mounted in such a position as to maintain

a separation distance from any person of at least 20cm (8”).

4.2.1 Cellular

The cellular connection supports MIMO (multi-in multi-out). For best performance ensure both primary and

secondary cellular antenna connections are made to an antenna that supports diversity or to two separate

antennas. If only one antenna connection is available, use the connection labeled “PRI-RF”.

Technology

Frequency Range (MHz)

LTE

700(B17), (B13) / 850, (B5) / 1700/2100(B4) AWS, 1900, (B2) PCS / 2500(B41)

Note: LTE frequencies are RF module dependent and can change based on carrier/region

WCDMA

850/1900/2100

CDMA

1xRTT/EV-DO 800/1900

GSM/GPRS/EDGE

850/900/1800/1900

4.2.2 GPS

The GPS antenna should be an active type of antenna with a gain of at least 26dB and compatible with a 3.3 volt

DC supply provided directly by the CTM-200 via the coax cable. The antenna installation should typically be on

an upper horizontal surface of a vehicle or building with a clear 360-degree view of the sky.

Connect a suitable GPS antenna to the port labeled “GPS”. For best performance select a GPS antenna that

supports GPS/Glonass/Galileo(GNSS) constellations.

Technology

Frequency Range (MHz)

GPS/GLONASS/Galileo

L1 Band 1559-1610

4.2.3 Wi-Fi/Bluetooth

Local Wireless via Wi-Fi (802.11bgn) and Bluetooth (802.15.1) requires an external Wi-Fi antenna connected via

a reverse polarity SMA connector

Technology

Frequency Range (MHz)

Wi-Fi

2400

Bluetooth

2400

4.2.4 Satellite (Optional)

The Chameleon CTM-200 “Dual Mode” Gateway features an Iridium Subscriber Unit (ISU) satellite module

(SBD9602) and a mini-PCI express/NGFF form factor cellular wireless module. With the internal ISU,

Installing the CTM-200

173 mm

103 mm

50 mm

reports, cmd commands and Packet Assembly/Disassembly (PAD) can all be sent via satellite. The CTM200 offers

remote configuration dual mode features, where It can be set to smart switching, using cellular when available,

and where cellular coverage is marginal, it switches to satellite (resulting in 100% coverage).

For more details regarding satellite configuration, visit the Cypress CTM-200 Application Notes page online, at

http://www.cypress.bc.ca/resources/ctm200-application-notes and click on the ‘Satellite Support (an4638)’ link.

4.2.5 Short Range Wireless or WPAN (Optional

Short-range wireless for “Man-Down Pendant” accessories using the 802.15.4 standard

Technology

Frequency Range (MHz)

WPAN

2400

5. Installing the CTM-200

5.1 Mounting

The CTM-200 includes a flexible mounting bracket that has eight 5mm mounting holes suitable for #10 screws,

use 4 of the 8 available mounting holes. Take care not to over-tighten these screws and damage the bracket.

Once this has been installed in the required location, clip the CTM-200 into the 4 tabs of the bracket. The

bracket can be used as drill guide template. There are a total of 8 mounting holes (2, 4-hole patterns, 2” x 5.5”

and 1.75” x 3.75”).

Installing the CTM-200

The CTM-200 should be mounted in an area where it is free from dust and liquids.

5.2 Connecting the Ethernet Cables

Plug one end of a standard Ethernet patch cable into the CTM-200’s Ethernet port(s), and the other end into the

LAN device, PC or Ethernet peripheral. The Ethernet port is compatible with 10Base-T or 100Base-T connection

types. The Ethernet ports on the CTM-200 are non-switched, each having their own unique IP address. The

Ethernet ports support auto MDI/MDIX, meaning no Ethernet crossover cable will be needed regardless whether

the CTM-200 is connected to a router or to a computer.

Ethernet Port

Default IP

LAN0

192.168.1.1

LAN1

192.168.2.1

Installing the CTM-200

5.3 Serial Data Cable Connection

The serial data port is a standard DB9 female connector configured as Data Communication Equipment (DCE)

and is wired as per the table below.

DB9 Pin

Signal

Name

Direction

DOUT5

Digital Output 5

RxD

Received Data (by DTE)

CTM-200 to PC

TxD

Transmitted Data (by DTE)

PC to CTM-200

INPUT7

Input 7

GND

Signal Ground

DOUT6

Digital Output 6

RTS

Request To Send

PC to CTM-200

CTS

Clear To Send

CTM-200 to PC

INPUT8

Input 8

Serial data ports on most computer equipment are configured as Data Terminal Equipment (DTE) with a DB9

male connector. A standard serial data cable will allow for direct connection of the CTM-200 to most computer

and terminal equipment. In some cases it may be necessary to insert a “null modem” or “gender changer” in the

serial data line in order to correctly connect between the devices.

As an option on the CTM-200 a second serial port is available as a 3 pin DCE connection:

PIN1: RxD

PIN2: TxD

PIN3: GND

5.4 General Purpose I/O (GPIO)

The GPIO connector is a 2 x 9 position 3.5 mm pitch connector. Single or double row connectors can be used.

In addition to the 4 outputs and 6 inputs on the GPIO connector an extra 2 outputs and 2 single ended inputs are

available on the RS-232 port.

Digital inputs have pull-down resistors. All general purpose I/O (GPIO) pins (i.e. all input and outputs) have

transient protection.

Phoenix Combicon connector #:

Part Number

Description

Locking Tab

1952092

Single Row

YES

1952335

Single Row

1738872

Dual Row

Installing the CTM-200

The I/O port provides for the control of 4 external devices and for monitoring 6 external sensors and interfacing

to RFID systems.

GPIO Block Pin

Signal

Name

DOUT1

Output 1

DOUT2

Output 2

DOUT3

Output 3

DOUT4

Output 4

GND

Common Ground for power

VCC

Power (Power supply output – fused)

INPUT1+

Differential input 1 positive

INPUT2+

Differential input 2 positive

INPUT1-

Differential input 1 negative

INPUT2-

Differential input 2 negative

INPUT3

Single ended input 3

INPUT4

Single ended input 4

INPUT5

Single ended input 5

INPUT6

Single ended input 6

15 – 18

RFID

Wiegand/iButton™ Interface

Installing the CTM-200

Additional GPIO pins available on the DB9 serial port connector:

DB9 Pin

Signal

Name

DOUT5

Output 5

INPUT7

Single ended input 7

DOUT6

Output 6

INPUT8

Single ended input 8

5.4.1 Output Connection

The 4 outputs are configured as “open drain” which means that they can be directly connected to energize

external relays, lamps or other DC devices.

Maximum supply voltage is 36 volts, with a maximum load current of 500mA.

Recommended wire gauge for use with the connector is 16AWG. Note that the OUT GND connection is

connected to the CTM-200’s supply ground.

Power (Common Ground)

Switched Load

Installing the CTM-200

5.4.2 Input Connection

The 8 inputs may be configured in the CTM-200 for monitoring a digital DC voltage state or an analog DC

voltage. Six of the inputs are single ended and two are differential.

For digital state monitoring the minimum input voltage is 0 volts while the maximum is 36 volts.

The threshold detection voltage is 2.5 volts with 1 volt of hysteresis. Note that the IN GND connection is

referenced to the CTM-200’s supply ground.

Analog input values will be sampled and can be reported at a maximum frequency of 10Hz

Power (Common Ground)

36VDC Max

Sensor switch

Example of Digital Input wiring:

Power (Common Ground)

36VDC Max

Sensor switch

Installing the CTM-200

For analog voltage monitoring the measurement range is 0 to +10 volts with 10mV resolution. The input can

withstand up to 36 volts. Note that the IN GND connection is referenced to the CTM-200’s supply ground.

Example of single ended analog input wiring:

Power (Common Ground)

10 VDC

(36VDC Max)

Analog

Sensor

0 to 10 V

Example of Differential analog input wiring

5.5 CAN2.0B Bus

The CAN interface is used primarily to interface to Vehicle sub-systems that support CAN communications. This

includes all small and light duty vehicles manufactured in 2008 and later (ISO15765-4) and heavy-duty vehicles

that support J1939.

An accessory CAN cable + OBDII or J1939 “Y Cable” is required to interface to a vehicle Engine Control Unit

(ECU).

Installing the CTM-200

OBDII or J1939 Y-Cable:

Accessory CAN cable:

Plug Part Numbers:

Phoenix Combicon connector #: 1952021 (with locking tab)

1953402 (without locking tab)

PIN1: CAN High Node

PIN2: Common Ground- Optional

PIN3: CAN Low Node

PIN4: Chassis Ground-Optional

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